High-efficiency push plate discharging machine
By designing a high-efficiency pusher discharge machine, the problems of low efficiency and large equipment footprint of traditional testing methods have been solved, realizing automated feeding and testing of 1T321 products, and improving testing efficiency and accuracy.
Patent Information
- Application Number
- CN202423234939.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Traditional manual inspection of 1T321 products is inefficient and costly, while vibratory feeder loading is space-consuming, inefficient, and prone to damaging products, making it difficult to meet the automated inspection needs of long and narrow products.
Design a high-efficiency pusher plate feeding machine, including a frame, storage bin, pushing mechanism and horizontal conveying component. It uses inclined lifting cylinders and conveyor belts to realize automated product feeding, and controls the feeding process through sensors and forward and reverse motors to ensure that products are conveyed one by one.
It achieves automated feeding of 1T321 products, reduces equipment footprint, increases feeding speed, reduces the risk of product damage, and ensures testing efficiency and accuracy.
Smart Images

Figure CN223575671U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sanitary bathroom parts product conveying technical field, concretely relates to a high -efficient push -plate discharge machine. BACKGROUND
[0002] 1T321 product (hereinafter referred to as product) is a kind of structural part in bathroom industry, and this product needs to be detected in appearance, in the past, this detection process mainly relies on manual operation, i.e. each 1T321 product is placed into professional detection mechanism one by one for detection. However, with the expansion of production scale and the increase of product demand, this traditional manual detection mode gradually exposes the problems such as low efficiency and high cost.
[0003] Especially considering that 1T321 product is relatively long, this feature brings difficulty to automatic feeding. Although traditional vibrating disc feeding mode can realize automatic production to some extent, due to its large floor area, low feeding efficiency and high cost, it is not suitable for appearance detection of 1T321 product. Vibrating disc needs enough space to accommodate and vibrate products, so that they can be orderly arranged and conveyed to detection position. However, for long strip-shaped 1T321 product, this not only greatly increases the floor area of equipment, but also causes product damage or disordered arrangement due to mutual collision in the vibration process, thereby affecting detection efficiency and accuracy. SUMMARY
[0004] In view of the deficiencies in the prior art, the purpose of the utility model is to provide a high-efficiency push plate discharging machine to solve the problems mentioned in the background technology part.
[0005] The utility model realizes the following technical scheme:
[0006] A high-efficiency push plate discharging machine, comprising a rack, a storage bin, a pushing mechanism assembly and a horizontal conveying assembly fixed to the rack, the pushing mechanism assembly is used to push the product in the storage bin to the horizontal conveying assembly, the pushing mechanism assembly comprises a plurality of fixed plates distributed with height difference, a lifting plate arranged between two fixed plates, and a lifting cylinder used to drive the lifting plate to move, the lifting cylinder is inclinedly arranged, the horizontal conveying assembly comprises a conveying belt, two interval arranged width limiting plates are arranged above one end of the conveying belt, the interval of the two width limiting plates is adapted to the diameter of the product, the other end of the conveying belt is provided with a material blocking plate communicated with the storage bin.
[0007] Further, the horizontal conveying assembly further comprises a forward and reverse motor used to drive the conveying belt to work, the material blocking plate is provided with a sensor used to identify the product, and the sensor is electrically connected with the forward and reverse motor.
[0008] Further, the fixed plate comprises a first fixed plate, a second fixed plate and a third fixed plate which are arranged at intervals and have different heights, the lifting plate comprises a first lifting plate arranged at the discharge end of the storage bin, a second lifting plate arranged between the first fixed plate and the second fixed plate, and a third lifting plate arranged between the second fixed plate and the third fixed plate.
[0009] Further, the output end of the lifting cylinder is fixedly connected with a connecting plate, and the connecting plate is fixedly connected with the first lifting plate, the second lifting plate and the third lifting plate.
[0010] Further, the pushing mechanism assembly further comprises a buffer cylinder and a buffer plate fixedly connected to the output end of the buffer cylinder, and the buffer plate is arranged towards the connecting plate.
[0011] Further, the width-limiting plate is provided with a picking notch.
[0012] Further, the horizontal conveying assembly further comprises a baffle arranged between the width-limiting plate and the material blocking plate, and a guide plate extending obliquely towards the conveying belt.
[0013] Further, the lifting cylinder is inclined towards the horizontal conveying assembly, and the included angle between the lifting cylinder and the horizontal plane is 75°-85°.
[0014] The beneficial effects of the utility model are as follows: a high-efficiency push plate discharging machine, comprising a rack, a storage bin, a pushing mechanism assembly and a horizontal conveying assembly fixedly arranged on the rack, the pushing mechanism assembly is used for pushing the products in the storage bin to the horizontal conveying assembly, the pushing mechanism assembly comprises a plurality of fixed plates which are arranged at intervals and have different heights, a lifting plate arranged between two fixed plates, and a lifting cylinder used for driving the lifting plate to move, and the lifting cylinder is arranged obliquely; the horizontal conveying assembly comprises a conveying belt, two width-limiting plates are arranged at the upper portion of one end of the conveying belt at intervals, the distance between the two width-limiting plates is adapted to the diameter of the products, and a material blocking plate is arranged at the other end of the conveying belt and is communicated with the storage bin, the automatic feeding of 1T321 products is realized through the push plate discharging machine, the push plate discharging machine has a small size and occupies a small area, the feeding speed is fast, and the purpose of automatic feeding for automatic detection is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 It is a perspective view of the utility model.
[0016] Figure 2 It is another perspective view of the utility model.
[0017] Figure 3 It is a central cross-sectional view of the utility model.
[0018] Figure 4The utility model discloses a middle section view of horizontal conveying assembly.
[0019] Figure 5 The utility model discloses a front view of push mechanism assembly.
[0020] Figure 6 The utility model discloses a front view of push mechanism assembly.
[0021] Figure 7 The utility model discloses a perspective view of 1T321 product.
[0022] Among them, the above-mentioned drawing includes the following figure marks:
[0023] 1, rack, 2, storage bin, 3, push mechanism assembly, 31, first fixed plate, 32, second fixed plate, 33, third fixed plate, 34, first lifting plate, 35, second lifting plate, 36, third lifting plate, 37, lifting cylinder, 38, connecting plate, 39, buffer cylinder, 391, buffer plate, 4, horizontal conveying assembly, 41, conveying belt, 42, width limiting plate, 421, pick-up notch, 43, material blocking plate, 44, forward and reverse motor, 45, sensor, 46, baffle, 47, guide plate, A, product. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical scheme and advantage of the utility model embodiment clearer, the technical scheme in the utility model embodiment will be described clearly and completely in combination with the drawings in the utility model embodiment. It needs to be explained that the description of these embodiments is used to help understanding the utility model, but does not constitute the limitation to the utility model. In addition, the technical features involved in each embodiment of the utility model described below can be combined with each other as long as they do not conflict with each other.
[0025] Referring to Figures 1 to 7 As shown in the figure, a high-efficiency push plate discharging machine includes a rack 1, a storage bin 2, a push mechanism assembly 3 and a horizontal conveying assembly 4 fixed to the rack 1, the push mechanism assembly 3 is used for pushing the product A in the storage bin 2 to the horizontal conveying assembly 4, the push mechanism assembly 3 includes several fixed plates with height difference, a lifting plate arranged between two fixed plates and a lifting cylinder 37 used for driving the lifting plate to move, and the lifting cylinder 37 is arranged obliquely; the horizontal conveying assembly 4 includes a conveying belt 41, two width limiting plates 42 are arranged on the upper side of one end of the conveying belt 41, the interval of the two width limiting plates 42 is adapted to the diameter of the product A, and the other end of the conveying belt 41 is provided with a material blocking plate 43 communicated with the storage bin 2.
[0026] The spacing of the two limiting wide plates 42 is adapted to the diameter of the product A, thereby only one product A can pass through each time, so that the product A is placed on the conveying belt 41 one by one for detection in a professional detection mechanism, and the push plate discharging machine realizes automatic feeding of the 1T321 product A, has a small size and a small floor area, and has a high feeding speed, thereby achieving the purpose of automatic feeding for automatic detection.
[0027] The horizontal conveying assembly 4 further comprises a forward and reverse motor 44 for driving the conveying belt 41 to work, the blocking plate 43 is provided with a sensor 45 for identifying the product A, and the sensor 45 is electrically connected with the forward and reverse motor 44. When the product A is stacked on the conveying belt 41, it will be identified by the sensor 45, and then the sensor 45 will transmit a signal to the forward and reverse motor 44 to make the forward and reverse motor 44 reverse, and the conveying belt 41 will convey the product A to the blocking plate 43 and then fall back into the storage bin 2. The sensor 45 can be an infrared sensor 45, a pressure sensor 45, etc.
[0028] The fixing plate comprises a first fixing plate 31, a second fixing plate 32 and a third fixing plate 33 which are arranged at intervals and have different heights, the lifting plate comprises a first lifting plate 34 arranged at the discharging end of the storage bin 2, a second lifting plate 35 arranged between the first fixing plate 31 and the second fixing plate 32, and a third lifting plate 36 arranged between the second fixing plate 32 and the third fixing plate 33.
[0029] In use, the product A is placed in the storage bin 2 and then slides to the upper end of the first lifting plate 34 by gravity, the first lifting plate 34 is pushed by the lifting cylinder 37, the product A is pushed to the first fixing plate 31 by the first lifting plate 34, then the product A slides to the second lifting plate 35 by gravity, the product A is pushed to the second fixing plate 32 by the second lifting plate 35, then the product A slides to the third lifting plate 36 by gravity, and the product A is pushed to the conveying belt 41 by the third lifting plate 36. The output end of the lifting cylinder 37 is fixedly connected with a connecting plate 38, and the first lifting plate 34, the second lifting plate 35 and the third lifting plate 36 are connected by the connecting plate 38. By arranging three lifting plates and three fixing plates, the lifting cylinder 37 can simultaneously push three products A to lift in one movement, thereby improving the conveying efficiency.
[0030] The push mechanism assembly 3 further comprises a buffer cylinder 39 and a buffer plate 391 connected with the buffer cylinder 39, and the buffer plate 391 is arranged towards the connecting plate 38. When the connecting plate 38 is lifted by the lifting cylinder 37, the connecting plate 38 will hit the buffer plate 391, at this time, the buffer cylinder 39 is retracted to achieve buffering, reduce the collision noise, and prevent rigid impact from damaging the lifting cylinder 37, thereby protecting the lifting cylinder 37.
[0031] The lifting cylinder 37 is inclined towards the horizontal conveying assembly 4, as shown by the middle angle B, the angle between the lifting cylinder 37 and the horizontal plane is 75°-85°, so as to further reduce the volume of the pusher plate discharging machine, and the space below is convenient for placing various electrical components, and the overall structure is compact. Figure 5
[0032] The width limiting plate 42 is provided with a picking notch 421, when obvious quality problems of the product A are found, the picking notch 421 can facilitate the product A to be taken out from the two material blocking plates 43, so as to avoid the product A from entering the professional detection mechanism.
[0033] The horizontal conveying assembly 4 further comprises a blocking plate 46 arranged between the width limiting plate 42 and the material blocking plate 43, and a guide plate 47 extending obliquely towards the conveying belt 41, the third lifting plate 36 pushes the product A to the guide plate 47, and then the product A slides along the guide plate 47 to the conveying belt 41, and the blocking plate 46 avoids the product A from separating from the conveying belt 41.
[0034] In the description of the present utility model, it is understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the present utility model.
[0035] In the description of the present utility model, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include one or more of the features.
[0036] The above is only the preferred embodiment of the present utility model, and is not used to limit the present utility model. For those skilled in the art, the present utility model can have various changes and variations. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.
Claims
1. A high efficiency pusher shoe unloader characterized by: The application relates to a horizontal conveying device for conveying products (A) in a horizontal direction, comprising a rack (1), a storage bin (2) fixed to the rack (1), a pushing mechanism assembly (3) for pushing the products (A) in the storage bin (2) to a horizontal conveying assembly (4), and the pushing mechanism assembly (3) comprising a plurality of fixed plates with different heights, a lifting plate arranged between two fixed plates, and a lifting cylinder (37) for driving the lifting plate to move, and the lifting cylinder (37) being arranged obliquely. The horizontal conveying assembly (4) comprises a conveying belt (41), and two spacing limiting plates (42) are arranged above one end of the conveying belt (41), and the spacing of the two limiting plates (42) is matched with the diameter of the products (A), and the other end of the conveying belt (41) is provided with a material blocking plate (43) in communication with the storage bin (2).
2. A high efficiency pusher plate discharger according to claim 1, characterized in that The horizontal conveying assembly (4) further comprises a forward-reverse motor (44) for driving the conveying belt (41) to work, and the material blocking plate (43) is provided with a sensor (45) for identifying the products (A), and the sensor (45) is electrically connected with the forward-reverse motor (44).
3. The high efficiency pusher shoe according to claim 1, wherein: The fixed plates comprise a first fixed plate (31), a second fixed plate (32) and a third fixed plate (33) with different heights and arranged at intervals, the lifting plate comprises a first lifting plate (34) arranged at the discharging end of the storage bin (2), a second lifting plate (35) arranged between the first fixed plate (31) and the second fixed plate (32), and a third lifting plate (36) arranged between the second fixed plate (32) and the third fixed plate (33).
4. A high efficiency pusher shoe according to claim 3 wherein: The output end of the lifting cylinder (37) is fixedly connected with a connecting plate (38), and the connecting plate (38) is fixedly connected with the first lifting plate (34), the second lifting plate (35) and the third lifting plate (36).
5. A high efficiency pusher shoe according to claim 4 wherein: The pushing mechanism assembly (3) further comprises a buffer cylinder (39), a buffer plate (391) fixed to the output end of the buffer cylinder (39), and the buffer plate (391) is arranged towards the connecting plate (38).
6. The high efficiency pusher shoe according to claim 1, wherein: The limiting plate (42) is provided with a picking notch (421).
7. The high efficiency pusher shoe according to claim 1, wherein: The horizontal conveying assembly (4) further comprises a blocking plate (46) arranged between the limiting plate (42) and the material blocking plate (43), and a guide plate (47) extending obliquely towards the conveying belt (41).
8. A high efficiency pusher shoe machine according to any one of claims 1 to 7, characterized in that: The lifting cylinder (37) is inclined towards the horizontal conveying assembly (4), and the included angle between the lifting cylinder (37) and the horizontal plane is 75-85 degrees.