Calendering line cloth storing and coiling device

By introducing a composite fabric detection component and a floating spring system into the fabric storage and winding device of the calendering line, the problem of unstable thickness during the fabric winding process was solved, and automated control and quality assurance were achieved.

CN223575748UActive Publication Date: 2025-11-21SHANDONG DONGWO CARPET CO LTD
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Patent Information

Application Number
CN202423285224.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-11-21
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In the calendering process, the thickness of the composite fabric is unstable during the roll-up process and is easily affected by the tension roller, resulting in processing errors and uneven thickness, which are difficult to handle in a timely manner with existing technologies.

Method used

A fabric storage and winding device for a calendering line was designed. It adopts a composite fabric detection component, including a mounting frame, an attachment transition plate, and a floating spring. By detecting the fabric thickness and having the floating plate float in the floating cavity, the device can promptly provide feedback and adjust thickness issues during the winding process. An alarm is connected to the floating spring and displacement sensor to achieve automatic control and adjustment.

Benefits of technology

This effectively ensures the stability and thickness uniformity of the fabric rolls, promptly identifies and addresses issues where the thickness does not meet the set parameters, and improves the quality of the rolls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of coiling devices, and particularly relates to a calendering line cloth storage coiling device which comprises a retracting coiling seat, a tension roller is arranged on one side of the retracting coiling seat, and a compound fabric detection assembly is arranged between the retracting coiling seat and the tension roller. The compound fabric detection assembly comprises two mounting frames and two attaching transition plates, the two mounting frames are distributed on the two sides of a material respectively, and sliding plates are fixedly connected to the opposite sides of the two attaching transition plates; in the coiling process of the materials, the two attaching transition plates are opposite to the materials through the material passing cavity, the materials enter the coiling base along the sliding plate, the positions of the two attaching transition plates can be analyzed in the coiling process, and if the thickness of the fabric does not conform to setting in the material passing cavity, the materials can be automatically coiled. And the floating plate can float in the floating cavity, so that the problem of the coiling section can be reflected, and qualified materials are ensured to be coiled.
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Description

Technical Field

[0001] This utility model belongs to the technical field of winding equipment, specifically relating to a winding equipment for storing and winding fabric in a calendering line. Background Technology

[0002] A calendering line refers to the equipment combination used in the calendering process, including calenders and other auxiliary equipment, for producing products such as films, sheets, artificial leather, floor coverings, and waterproof rolls. The calendering process mainly includes material preparation, mixing, plasticizing, and feeding. When producing some fabric rolls, which need to be rolled up for storage, adhesive films can be applied to the fabric in the calendering process using either applying or rubbing methods. Applying adhesive uses the pressure of the calender rollers to stick the adhesive film to the fabric, while rubbing uses the difference in roller speed to rub the adhesive into the seams and twists of the fabric.

[0003] When storing fabric through composite forming, the winding of the controlled material often needs to be achieved through tension rollers. The composite fabric is rolled up, and it is in a newly processed state or has processing errors, making it relatively unstable. If it is restricted by tension rollers, it can easily affect the thickness of the composite and cannot be dealt with in time. Utility Model Content

[0004] This utility model provides a fabric storage and winding device for a calendering line. If the thickness of the fabric does not meet the setting in the material feeding chamber, the floating plate will float in the floating chamber, which can reflect the problems in the winding section and ensure that qualified materials are used for winding.

[0005] This utility model provides the following technical solution: a calendering line fabric storage and winding device, including a winding seat, a tension roller on one side of the winding seat, a composite fabric detection component between the winding seat and the tension roller, the composite fabric detection component including two mounting frames and two attachment transition plates, the two mounting frames being distributed on both sides of the material, a sliding plate being fixedly connected to the opposite side of each of the two attachment transition plates, a material passage cavity for transitioning the material between the two sliding plates, and a floating spring for controlling the position of the attachment transition plates inside the mounting frame.

[0006] The mounting transition plate is fixedly connected to a mounting column at one end, and a floating plate is fixedly connected to the outside of the mounting column.

[0007] The mounting frame has a floating cavity, and the floating plate is slidably connected within the floating cavity.

[0008] The sliding plate is made of Teflon and is in a floating state to analyze the thickness of the rolled material.

[0009] One end of the floating spring is fixed to the floating plate, and a displacement sensor for detecting the movement of the floating plate is provided in the mounting frame.

[0010] The mounting bracket is threaded with a positioning screw for controlling the compression of the floating spring, and one end of the positioning screw is located inside the floating cavity.

[0011] One end of the pressure screw is fixedly connected to a pressure plate, and the surface of the pressure plate is attached to one end of the floating spring.

[0012] The beneficial effects of this utility model are:

[0013] The composite fabric detection component includes two mounting brackets and two attachment transition plates. During the material winding process, the material passes through the feed chamber, with the two attachment transition plates facing the material. The material then enters the winding seat along the sliding plate. During the winding process, the position of the two attachment transition plates can be analyzed. If the fabric thickness does not meet the settings in the feed chamber, the floating plate will float in the floating chamber, which can reflect problems in the winding section and ensure that qualified materials are used for winding.

[0014] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a side view of the present invention;

[0017] Figure 3 This is a schematic diagram of the floating plate in this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the attached transition plate in this utility model;

[0019] In the diagram: 1. Roll-up seat; 11. Tension roller; 2. Composite fabric detection assembly; 21. Mounting frame; 211. Floating cavity; 22. Attachment transition plate; 221. Sliding plate; 23. Material passage cavity; 24. Mounting column; 25. Floating plate; 26. Floating spring; 27. Pressing screw. Detailed Implementation

[0020] Please see Figures 1-4The present invention provides the following technical solution: including a roll-up holder 1, a tension roller 11 on one side of the roll-up holder 1, and a composite fabric detection component 2 between the roll-up holder 1 and the tension roller 11. The composite fabric detection component 2 includes two mounting frames 21 and two attachment transition plates 22. The two mounting frames 21 are respectively distributed on both sides of the material. Each of the two attachment transition plates 22 has a sliding plate 221 fixedly connected to one side of the opposite side. There is a material passage cavity 23 between the two sliding plates 221 for transferring the material. A floating spring 26 for controlling the position of the attachment transition plate 22 is provided in the mounting frame 21.

[0021] In this embodiment: a tension roller 11 is provided on one side of the winding and rolling base 1. When the material is rolled, it enters the winding and rolling base 1 through the tension roller 11. The composite fabric detection component 2 includes two mounting frames 21 and two attachment transition plates 22. During the rolling process, the material can pass through the material passage cavity 23. Sliding plates 221 are fixedly connected to opposite sides of the two attachment transition plates 22. When the two attachment transition plates 22 are aligned with the material, the material enters the winding and rolling base 1 along the sliding plates 221. There is a material passage cavity 23 between the two sliding plates 221 for material transition. The mounting frame 21 is provided with a floating spring 26 for controlling the position of the attachment transition plates 22. During the rolling process, the position of the two attachment transition plates 22 can be analyzed to determine the thickness of the fabric. If the material does not conform to the settings within the material passage chamber 23, the floating plate 25 will float within the floating chamber 211. This can indicate problems with the rolled material and ensure that only qualified materials are rolled. When floating, it can contact the sliding plate 221, causing the attachment transition plate 22 to move forward or backward. At this time, the floating plate 25 will compress the floating spring 26, or release the floating spring 26 to cause the floating plate 25 to move. The displacement sensor will detect the position change of the floating plate 25 and can be connected to an alarm to provide timely feedback, thereby addressing the material in that section. During installation and use, the floating spring 26 can be compressed by the pressure screw 27 to control it at the required position, thus achieving the appropriate size of the floating chamber 211.

[0022] One end of the attached transition plate 22 is fixedly connected to the mounting column 24, and a floating plate 25 is fixedly connected to the outside of the mounting column 24; the state of the material roll is analyzed according to the position change of the floating plate 25.

[0023] The mounting frame 21 has a floating cavity 211, and the floating plate 25 is slidably connected in the floating cavity 211. The floating plate 25 will float in the floating cavity 211, which can reflect the problems in the coiling segment and ensure that qualified materials are rolled into coils.

[0024] The sliding plate 221 is made of Teflon. The sliding plate 221 is in a floating state to analyze the thickness of the rolled material. The Teflon sliding plate 221 has a smooth surface, which makes the material move along the sliding plate 221 effectively.

[0025] One end of the floating spring 26 is fixed to the floating plate 25. The mounting bracket 21 is equipped with a displacement sensor for detecting the movement of the floating plate 25. The displacement sensor detects the position change of the floating plate 25, can be connected to an alarm, and can promptly report the phenomenon so as to process the material in that section.

[0026] The mounting bracket 21 is threaded with a positioning screw 27 for controlling the compression of the floating spring 26. One end of the positioning screw 27 is located inside the floating cavity 211, and a pressure plate is fixedly connected to the other end of the positioning screw 27. The surface of the pressure plate is attached to one end of the floating spring 26. The position of the pressure plate is adjusted according to the positioning screw 27 to drive the floating spring 26 to compress it and control it at the required position, thereby achieving the appropriate size of the floating cavity 211 for use.

[0027] The working principle and usage process of this utility model: When the material is rolled, it enters the winding and rolling seat 1 through the tension roller 11. During the rolling process, the material can pass through the material passage cavity 23. Sliding plates 221 are fixedly connected to the opposite sides of the two attachment transition plates 22. When the two attachment transition plates 22 and the material are aligned, the material enters the winding and rolling seat 1 along the sliding plates 221. There is a material passage cavity 23 between the two sliding plates 221 for transferring the material. The mounting frame 21 is equipped with a floating spring 26 for controlling the position of the attachment transition plates 22. During the rolling process, the position of the two attachment transition plates 22 can be analyzed. If the thickness of the fabric does not meet the setting in the material passage cavity 23, the floating plate 26 will... The floating phenomenon in the floating cavity 211 can reflect the problem of the rolled segment, ensuring that qualified materials are rolled. When floating, it can cause the attachment transition plate 22 to move forward or backward by contacting the sliding plate 221. At this time, the floating plate 25 will compress the floating spring 26 to move, or the floating spring 26 will be released to cause the floating plate 25 to move. At this time, the displacement sensor will detect the position change of the floating plate 25, which can be connected to the alarm to provide timely feedback on the phenomenon, thereby handling the segment of material. In addition, during installation and use, the floating spring 26 can be compressed by the pressure screw 27 to control it at the required position, thereby achieving the appropriate size of the floating cavity 211 for use.

Claims

1. A calendered thread storage and winding device comprising a winding seat (1) provided on one side with a tension roller (11), characterized in that: The composite fabric detection assembly (2) is arranged between the folding seat (1) and the tension roller (11), and comprises two mounting racks (21) and two attached transition plates (22).

2. A calendered thread storage and coiling device according to claim 1, characterized in that: One end of the attached transition plate (22) is fixedly connected with a mounting column (24), and the outer side of the mounting column (24) is fixedly connected with a floating plate (25).

3. A calendered thread storage and coiling device according to claim 2, wherein: The mounting rack (21) is provided with a floating cavity (211), and the floating plate (25) is slidingly connected in the floating cavity (211).

4. A calendered thread storage and coiling device as defined in claim 1, wherein: The sliding plate (221) is made of Teflon, and the sliding plate (221) is in a floating state to analyze the thickness of the material roll.

5. A calendered thread storage and coiling device as defined in claim 3, wherein: One end of the floating spring (26) is fixed on the floating plate (25), and the mounting rack (21) is provided with a displacement sensor for detecting the movement of the floating plate (25).

6. A strapping device according to claim 3, wherein: The mounting rack (21) is threadedly connected with a pressure position screw (27) for controlling the compression amount of the floating spring (26), and one end of the pressure position screw (27) is located in the floating cavity (211).

7. A calendered thread storage and coiling device according to claim 6, wherein: One end of the pressure position screw (27) is fixedly connected with a pressure disc, and the surface of the pressure disc is attached to one end of the floating spring (26).