Automatic coiling device for electrician round aluminum rod winding

Abstract

The utility model discloses an electrician round aluminum rod winding automatic looping device which comprises a bottom plate and is characterized in that an outer cover is fixed on one side of the bottom plate, a traction assembly is installed on the other side of the bottom plate, a motor is installed on the top of the outer cover, the motor is connected with two first threaded blocks through a transmission mechanism, and the two first threaded blocks are connected with two second threaded blocks through a transmission mechanism. Cavities are formed in the inner sides of the first threaded blocks, and clamping devices and rotating devices are installed in the cavities of the two first threaded blocks correspondingly. By means of the winding device, the problems that due to manual winding, looping sizes are different, tightness is not uniform, and attractiveness is poor can be solved, take-up reels of different sizes can be replaced according to needs, the manual labor amount is greatly reduced, the labor cost is reduced, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the production technical field of electrician round aluminium pole especially relates to a winding automatic coiling device of electrician round aluminium pole. BACKGROUND

[0002] In the field of electrical material processing, electrician round aluminium pole as an important conductive material is widely used in the manufacture of wire and cable. The traditional winding coiling method of electrician round aluminium pole mainly relies on manual operation, which is not only inefficient, but also difficult to ensure the consistency and quality of coiling. Manual operation is prone to errors, resulting in inconsistent coiling size, uneven tightness, low efficiency and other problems, thereby affecting the subsequent processing and use effect. Therefore, we propose a winding automatic coiling device of electrician round aluminium pole to solve the above problems. SUMMARY

[0003] The utility model provides a winding automatic coiling device of electrician round aluminium pole, solves the problems of traditional winding automatic coiling device of electrician round aluminium pole, such as big error, inconsistent coiling size, uneven tightness and low efficiency.

[0004] The utility model provides a winding automatic coiling device of electrician round aluminium pole, it includes bottom plate (18), one side fixed with the outer cover on the bottom plate, the other side of bottom plate is installed with traction assembly, the outer cover top is installed with motor, the motor is connected with two first screw blocks through transmission mechanism, there is the cavity in the first screw block inboard, the cavity in the two first screw blocks is installed with clamping device and rotating device respectively, the clamping device includes the first screw block, the cavity in one of the first screw block is installed with pneumatic cylinder, the pneumatic cylinder is fixed in the cavity through the support, the pneumatic cylinder is connected with rotating shaft through bearing, the rotating shaft is sleeved with sliding sleeve, the sliding sleeve is fixed in the cavity through support, the rotating shaft is fixed with first limit block, the first limit block is embedded with one end of take-up reel, the rotating device includes the first screw block, the cavity in the other first screw block is installed with second motor, the second motor is connected with second limit block through speed reducer, the second limit block is embedded with the other end of take-up reel.

[0005] Preferably, the traction assembly includes a bottom plate, the first and second support plates are fixed on the bottom plate, the first and second support plates correspond to each other, a third motor is installed on one side of the first support plate, the third motor is connected with a second threaded rod through a shaft coupling passing through the first support plate, the other end of the second threaded rod is connected with the second support plate, a sliding rod is further connected between the first and second support plates, the sliding rod corresponds to the second threaded rod, a clamping device is further sleeved on the second threaded rod and the sliding rod.

[0006] Preferably, the transmission mechanism comprises the motor, the motor is connected with a first gear, both sides of the transmission shaft are fixed with a third gear, the first gear is engaged with one side of the transmission shaft, the transmission shaft is rotatably sleeved in the cover, the other side of the transmission shaft is engaged with a second gear, the second gear is fixed at one end of the first threaded rod, both sides of the cover are provided with grooves, the first threaded rod passes through the middle of the grooves and is rotatably sleeved with the cover, the first threaded block moves along the first threaded rod in the groove, and both sides of the first threaded block are attached to the groove wall.

[0007] Preferably, the upper side of the cavity of the first threaded block is provided with a heat dissipation hole.

[0008] Preferably, the inner wall of the sliding sleeve is provided with small balls.

[0009] Preferably, the clamping device comprises a second threaded block, the upper side of the second threaded block is provided with a groove, two rollers are rotatably installed in the groove, the rollers are attached to each other, one side of the roller is connected with a ratchet wheel, the pawl is installed on one side of the second threaded block, and the ratchet wheel is engaged with the pawl.

[0010] Preferably, the surface of the roller is provided with a rubber layer.

[0011] According to the above technical scheme, the utility model provides a kind of electrician round aluminum rod winding automatic coiling device, the utility model in use, first motor is started, first threaded rod is driven by transmission shaft, first threaded rod drives first threaded block to move downwards, cylinder is started, and first limit block and second limit block are embedded in take-up reel, first motor is reversed, and first threaded block is moved upwards, and electrician round aluminum rod to be wound is passed through the middle of two rollers, and then it is wound on take-up reel, second motor is started, take-up reel is rotated by second motor, third motor is started simultaneously, and second threaded rod is rotated by third motor, second threaded block is moved left and right on second threaded rod, and electrician round aluminum rod in roller is synchronously moved under the driving of threaded block, and electrician round aluminum rod is evenly wound on take-up reel, and ratchet wheel is connected to roller, can prevent electrician round aluminum rod wound on take-up reel from being sent back, so that electrician round aluminum rod cannot be wound tightly, after winding, first motor is reversed, take-up reel is moved downwards, cylinder is retracted, and next electrician round aluminum rod winding operation can be started.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] 1. By the mutual cooperation of the clamping device, the transmission mechanism and the rotating device, different sizes of take-up reels can be used in the application, different sizes of electrician round aluminum rods can be wound according to needs, manual replacement of take-up reels can be reduced, and work efficiency can be increased.

[0014] 2、By using the clamping device, the electrician round aluminum rod can be prevented from returning, so that the electrician round aluminum rod that has been wound is not loose, and the winding effect is affected, and by using the application, the electrician round aluminum rod can be tightly wound on the take-up reel, and even if the winding is stopped, the electrician round aluminum rod that has been wound is not loose;

[0015] 3、By moving the screw block left and right, the electrician round aluminum rod can be evenly and neatly wound on the take-up reel, and the appearance and winding quality can be improved.

[0016] In summary, by using the application, the problems of uneven circle size, uneven tightness, poor appearance and the like caused by manual winding can be avoided, different sizes of take-up reels can be replaced as needed, and the amount of manual labor can be greatly reduced, the labor cost can be reduced, and the production efficiency can be improved. BRIEF DESCRIPTION OF DRAWINGS

[0017] In order to more clearly illustrate the technical scheme of the present application, the drawings needed in the implementation examples will be briefly introduced as follows, and obviously, for those skilled in the art, other drawings can also be obtained without creative labor.

[0018] Figure 1 A side view of the overall structure of the electrician round aluminum rod winding automatic coiling device according to the present application is provided.

[0019] Figure 2 A cross-sectional view of the clamping and transmission assembly of the electrician round aluminum rod winding automatic coiling device according to the present application is provided.

[0020] Figure 3 A cross-sectional view of the traction assembly of the electrician round aluminum rod winding automatic coiling device according to the present application is provided.

[0021] Figure 4 A top view of the overall structure of the electrician round aluminum rod winding automatic coiling device according to the present application is provided.

[0022] Figure 5 A side view of the clamping device A of the electrician round aluminum rod winding automatic coiling device according to the present application is provided.

[0023] Figure 6 A structure diagram of the clamping device B of the electrician round aluminum rod winding automatic coiling device according to the present application is provided.

[0024] In the figure: 1. first motor, 2. first gear, 3. transmission shaft, 4. second gear, 5. first threaded rod, 6. first threaded block, 7. cylinder, 71. foot, 72. sliding sleeve, 73. bearing, 74. rotating shaft, 75. support, 8. first limit block, 82. second limit block, 9. take-up reel, 10. second motor, 11. second threaded block, 12. roller, 13. ratchet wheel, 14. third motor, 15. second threaded rod, 16. sliding rod, 17. first support plate, 171. second support plate, 18. bottom plate, 19. outer cover, 20. pawl, 21. third gear, 22. transmission mechanism, 23. rotating device, 25. clamping device, 26. clamping device, 27. speed reducer, 28. rubber layer, 29. heat dissipation hole. DETAILED DESCRIPTION

[0025] In order to make the personnel in the technical field better understand the technical scheme in the utility model, the technical scheme in the utility model embodiment will be clearly and completely described below in combination with the drawings.

[0026] Referring to Figures 1-6The utility model provides an electrician round aluminium pole winding automatic coiling device, apply to electrician round aluminium pole production technical field, can efficiently complete electrician round aluminium pole's winding work, specific, including bottom plate 18, one side fixed with outer cover 19 on bottom plate 18, the other side of bottom plate 18 is installed with traction assembly, the other side of bottom plate 18 is installed with traction assembly, and the width of outer cover 19 and traction assembly is equal and is horizontally aligned on bottom plate 18, and the top of outer cover 19 is installed with motor 1, and motor 1 is connected with two first threaded blocks 6 through transmission mechanism 22, and the inside of first threaded block 6 has cavity, and the upper side of cavity has heat dissipation hole 29, can help motor and cylinder heat dissipation, and the cavity of two first threaded blocks 6 is installed with clamping device 25 and rotating device 23 respectively, clamping device 25 includes first threaded block 6, and the cavity of one of first threaded block 6 is installed with cylinder 7, and cylinder 7 is fixed in the cavity through support 71, and cylinder 7 is connected with rotating shaft 74 through bearing 73, and rotating shaft 74 is sleeved with sliding sleeve 74, and the surface of sliding sleeve 74 has small ball so as to cooperate with the extension and rotation of cylinder 7, and sliding sleeve 74 is fixed in the cavity through support 75, and rotating shaft 74 is fixed with first limit block 8, and first limit block 8 is embedded with one end of take-up reel 9, and rotating device 23 includes first threaded block 6, and the cavity of another first threaded block 6 is installed with second motor 10, and second motor 10 is connected with second limit block 82 through speed reducer 27, and second limit block 82 is embedded with the other end of take-up reel 9, when rotating, second motor 10 drives speed reducer 27 to rotate, provides enough torque for the whole winding system, and speed reducer 27 is connected with second limit block 82, and second limit block 82 drives take-up reel to rotate, when the extension device 26 on the other side works, cylinder 7 drives rotating shaft 74 to extend and retract, rotating shaft 74 rotates around bearing 73, and rotating shaft 74 is supported by shaft sleeve 72, and the small ball in the inner wall of shaft sleeve can make rotating shaft 74 extend and retract and rotate smoothly, and first limit block 8 is fixed in front of rotating shaft 74, when take-up reel 9 rotates, drives first limit block 8, and first limit block 8 drives rotating shaft 74 to rotate around bearing 73, when using the system, start first motor 1, move first threaded block 6 to the appropriate position through transmission system, put in take-up reel 9, cylinder 7 extends and retracts, and first limit block 8 is embedded in one end of take-up reel 9, and at the same time, the other side second limit block 82 will also be embedded in the other end of take-up reel 9 due to the extension and retraction of cylinder 7, at this moment, take-up reel 9 is clamped tightly, reverse first motor 1 again, lift first threaded block 6 to the appropriate position, and start second motor 10 to begin winding work, in the application, the whole clamping system and rotating system are installed inside, which not only saves space, but also increases the aesthetic appearance, and the structure is simple and stable, easy to maintain, can adapt to take-up reel 9 of different sizes, and wind different diameter electrician round aluminium rod coils.

[0027] The utility model discloses, traction assembly includes bottom plate 18, and the first support plate 17 with second support plate 171 are fixed on bottom plate 18, and the first support plate 17 corresponds with second support plate 171, and the distance between first support plate 17 and second support plate 171 should be equal with the width of cover 19, so that can evenly wind on take-up reel 9 when winding, and one side of first support plate 17 is equipped with third motor 14, and third motor 14 is connected with second threaded rod 15 through the coupling of passing through first support plate 17, and the other end of second threaded rod 15 is connected with second support plate 171, and still be connected with slide 16 between first support plate 17 and second support plate 171, and slide 16 corresponds with second threaded rod 15, and still have clamping device 26 on second threaded rod 15 and slide 16, and clamping device 26 moves left and right through the rotation of second threaded rod 15 driven by third motor 14, realizes the traction work of electrician round aluminium pole.

[0028] The utility model discloses, transmission mechanism 22 includes the motor 1, and the motor 1 is connected with first gear 2, and the both sides of transmission shaft 3 are fixed with third gear 21, and first gear 2 is engaged with the one side of transmission shaft 3, and transmission shaft 3 is rotatably sleeved in cover 19, and the other side of transmission shaft 3 is engaged with second gear 4, and second gear 4 is fixed at one end of first threaded rod 5, and the both sides of cover 19 are opened with the empty slot, and first threaded rod 5 passes through the middle of empty slot and is rotatably sleeved with cover 19, and first threaded block 6 moves in the empty slot along first threaded rod 5, and the both sides of first threaded block 6 are attached with the empty slot wall, and the whole transmission mechanism 22 carries out power transmission with gear, and the structure is simple and stable, and is embedded with the inside of cover (19), and will not affect the overall appearance.

[0029] The utility model discloses, clamping device 26 includes second threaded block 11, and the upper side of second threaded block 11 is opened with recess, and two roller 12 rotatably installs in recess, and the surface of roller 12 has rubber layer, and can clamp the electrician round aluminium pole to be wound, prevents the skid of device, and also can protect electrician round aluminium pole from being damaged, and one side of roller 12 is connected with ratchet wheel 13, and ratchet wheel 20 is installed at one side of second threaded block 11, and ratchet wheel 13 is engaged with ratchet wheel 20, and ratchet wheel 20 cooperates with ratchet wheel 12, and can only make the roller 12 on the upper side rotate forward, and is stuck when reversing, and can prevent winding pause or need to replace take-up reel 9, and make the wire that has been wound completely relax, and can increase winding efficiency and increase overall aesthetic property.

[0030] From the above technical scheme can know, in use, first start the first motor 1, drive the first threaded rod 5 through the transmission shaft 3, the first threaded rod 5 drives the first threaded block 6 to move downward, start the air cylinder 7, embed the first limit block 8 and the second limit block 82 in the take-up reel 9, reverse the first motor 1, make the first threaded block 6 move up, pass the electrician round aluminum rod to be wound through the middle of two rollers 12, then wind it on the take-up reel 9, start the second motor 10, the second motor 10 drives the take-up reel to rotate, simultaneously start the third motor 14, the third motor 14 drives the second threaded rod 15 to rotate, the second threaded block 11 on the second threaded rod 15 moves left and right, the electrician round aluminum rod in the roller 12 moves synchronously under the drive of the threaded block 11, winds the electrician round aluminum rod evenly on the take-up reel 9, and the roller is connected with the ratchet wheel 13, can prevent the electrician round aluminum rod wound on the take-up reel 9 from returning, makes the electrician round aluminum rod unable to wind tightly, after winding, reverse the first motor 1, make the take-up reel 9 move down, retract the air cylinder 7, can start the next electrician round aluminum rod winding operation.

[0031] Other embodiments of the present application will be apparent to those skilled in the art from consideration of the specification and practice of the application disclosed herein. The specification and examples given are exemplary only and the true scope of the application is indicated by the claims. It will be understood by those skilled in the art that various modifications and changes can be made to the present application without departing from its true spirit.

[0032] It should be understood that the present application is not limited to the precise construction that has been described above and illustrated in the accompanying drawings, and that various modifications and changes can be made to the application without departing from the scope thereof. The embodiments of the application set forth above are meant as illustrative only and are not intended to limit the scope of the application as defined in the claims.

Claims

1. An automatic looping device for electrical round aluminium rod winding, comprising a base plate (18), characterised in that: One side of the bottom plate (18) is fixed with an outer cover (19), the other side of the bottom plate (18) is installed with a traction assembly, the top of the outer cover (19) is installed with a motor (1), the motor (1) is connected with two first threaded blocks (6) through a transmission mechanism (22), the inside of the first threaded block (6) has a cavity, the cavity of the two first threaded blocks (6) is respectively installed with a clamping device (25) and a rotating device (23), the clamping device (25) comprises the first threaded block (6), the cavity of one of the first threaded blocks (6) is installed with an air cylinder (7), the air cylinder (7) is fixed in the cavity through a support (71), the air cylinder (7) is connected with a rotating shaft (74) through a bearing (73), the rotating shaft (74) is sleeved with a sliding sleeve (72), the sliding sleeve (72) is fixed in the cavity through a support (75), the rotating shaft (74) is fixed with a first limiting block (8), the first limiting block (8) is embedded with one end of a take-up reel (9), the rotating device (23) comprises the first threaded block (6), the cavity of the other first threaded block (6) is installed with a second motor (10), the second motor (10) is connected with a second limiting block (82) through a speed reducer (27), the second limiting block (82) is embedded with the other end of the take-up reel (9).

2. An automatic coiling device for electrical round aluminium rod winding according to claim 1, characterized in that, The traction assembly comprises a bottom plate (18), the bottom plate (18) is fixed with a first supporting plate (17) and a second supporting plate (171), the first supporting plate (17) and the second supporting plate (171) correspond to each other, one side of the first supporting plate (17) is installed with a third motor (14), the third motor (14) is connected with a second threaded rod (15) through a shaft coupling passing through the first supporting plate (17), the other end of the second threaded rod (15) is connected with the second supporting plate (171), the first supporting plate (17) and the second supporting plate (171) are further connected with a sliding rod (16), the sliding rod (16) corresponds to the second threaded rod (15), the second threaded rod (15) and the sliding rod (16) are further sleeved with a clamping device (26).

3. An automatic coiling device for electrical round aluminum rod winding according to claim 1, characterized in that, The transmission mechanism (22) comprises the motor (1), the motor (1) is connected with a first gear (2), both sides of a transmission shaft (3) are fixed with a third gear (21), the first gear (2) is engaged with one side of the transmission shaft (3), the transmission shaft (3) is rotatably sleeved in the outer cover (19), the other side of the transmission shaft (3) is engaged with a second gear (4), the second gear (4) is fixed on one end of a first threaded rod (5), both sides of the outer cover (19) are provided with a slot, the first threaded rod (5) passes through the middle of the slot and is rotatably sleeved with the outer cover (19), the first threaded block (6) moves along the first threaded rod (5) in the slot, both sides of the first threaded block (6) are fitted with the slot wall.

4. An automatic coiling device for electrical round aluminum rod winding according to claim 1, characterized in that, The upper side of the cavity of the first threaded block (6) is provided with a heat dissipation hole (29).

5. An automatic coiling device for electrical round aluminum rod winding according to claim 1, characterized in that, The inner wall of the sliding sleeve (72) has small balls. The inner wall of the sliding sleeve (72) has small balls.

6. An automatic looping device for electrical round aluminium rod winding according to claim 2, characterized in that, The clamping device (26) comprises a second threaded block (11) with a groove on the upper side, two rollers (12) are rotatably installed in the groove, the rollers (12) are in close contact, one side of the roller (12) is connected with a ratchet wheel (13), a pawl (20) is installed on one side of the second threaded block (11), and the ratchet wheel (13) is engaged with the pawl (20).

7. An automatic coiling device for electrical round aluminium rod winding according to claim 6, characterized in that, The surface of the roller (12) is provided with a rubber layer (28).

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