Anti-blocking forming furnace and overflow forming equipment
By designing an anti-clogging forming furnace in the overflow pull forming equipment and using an adjusting component to drive the heating component to move, the problem of glass ribbon sticking to the heating wire is solved, achieving rapid and safe detachment, avoiding material blockage, and reducing production risks and costs.
Patent Information
- Application Number
- CN202423183794.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-23
AI Technical Summary
In existing overflow pull-down forming equipment, the glass ribbon is prone to sticking to the heating wires on the inner wall of the forming furnace, causing material blockage. This results in slow processing speed and a high risk factor.
Design an anti-clogging material forming furnace, including a furnace body, a heating component, and an adjustment component. The heating component is moved by the adjustment component to expand the forming channel length and prevent the glass strip from sticking. A manual or automatic adjustment device is used to achieve rapid detachment.
It enables quick and safe handling of glass ribbon adhesion problems, avoids material blockage, and reduces production risks and costs.
Smart Images
Figure CN223576345U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass production technical field especially relates to a kind of anti-blocking forming furnace and the overflow forming equipment of application this anti-blocking forming furnace. BACKGROUND
[0002] Overflow down-draw forming equipment is a kind of manufacturing technology for producing ultra-thin glass, which comprises an overflow container and a forming furnace, wherein the forming furnace is provided with a vertical forming channel, and the glass liquid in the overflow container flows through the forming channel, and the glass liquid is gradually cooled and formed in the process.
[0003] To ensure that the glass liquid is cooled according to the viscosity-temperature curve of the glass, heating wires are usually arranged on the side walls of the forming channel. When the glass ribbon formed by the overflow of the glass liquid flows through the forming channel, the glass ribbon may swing due to the stability of the equipment or other reasons, which can easily cause the glass ribbon to stick to the heating wires on the inner wall of the forming furnace. Currently, manual tools are used to extend into the forming channel for processing, which is slow and may cause blocking, and the risk coefficient is high. Therefore, it is urgent to provide an anti-blocking forming furnace for conveniently processing the sticking problem of the glass ribbon. SUMMARY
[0004] The main purpose of the utility model is to provide an anti-blocking forming furnace and an overflow forming equipment using the same, which is used for conveniently processing the sticking problem of the glass ribbon to avoid blocking.
[0005] To achieve the above-mentioned purpose, the anti-blocking forming furnace provided by the utility model comprises:
[0006] A furnace body is provided with an inner cavity.
[0007] Two heating assemblies are movably arranged on both sides of the inner cavity, and a forming channel is formed between the two heating assemblies. The side of each heating assembly facing the forming channel is provided with a heating wire.
[0008] Two adjusting assemblies are connected to the heating assemblies, and are used to drive the heating assemblies to move away from or close to the forming channel.
[0009] In an embodiment, the side of the heating assembly away from the forming channel extends out of the furnace body, and the heating assembly is slidably connected to the furnace body.
[0010] In an embodiment, the heating assembly is formed by stacking a plurality of heating modules, and the heating wire is arranged on one end of each heating module facing the forming channel. The adjusting assembly is used to drive each heating module to move away from the forming channel.
[0011] In an embodiment, the adjusting assembly comprises a plurality of manual adjusting devices, each of the manual adjusting devices comprising:
[0012] a nut fixed to a side wall of the furnace body;
[0013] a screw rod rotatably arranged in the nut;
[0014] a connector fixed to the heating module, one end of the screw rod being connected to the connector so that the screw rod moves to drive the heating module to move.
[0015] In an embodiment, the adjusting assembly comprises a plurality of air cylinders, each of the air cylinders being connected to one of the heating modules.
[0016] In an embodiment, the adjusting assembly comprises:
[0017] a connecting plate located outside the furnace body;
[0018] a manual adjusting device comprising a nut, a screw rod and a connector, the nut being fixed to the connecting plate, the screw rod being rotatably arranged in the nut, the connector being fixed to the heating module, one end of the screw rod being connected to the connector so that the screw rod moves to drive the heating module to move;
[0019] an air cylinder connected to the connecting plate for driving the connecting plate to move.
[0020] In an embodiment, each of the heating modules is provided with at least one thermocouple for detecting the temperature of the heating wire, and the anti-blocking forming furnace further comprises a controller, the thermocouple and the air cylinder being electrically connected or signal connected to the controller, the controller being used to control the air cylinder to adjust the position of the heating module according to the received heating wire temperature data.
[0021] In an embodiment, when the heating module is normally working, the position of the heating wire is a first position, the first position being sequentially provided with a second position and a third position away from the direction of the forming channel, when the adhesion phenomenon occurs, the adjusting assembly drives the heating wire with adhesion to move to the second position, and the adjusting assembly drives the heating wire without adhesion to move to the third position.
[0022] In an embodiment, the heating module comprises:
[0023] a shell provided with a cavity;
[0024] A fire-resistant portion is located at one end of the cavity near the forming channel.
[0025] A heat-insulating portion is located in the cavity and on the side of the fire-resistant portion away from the forming channel.
[0026] The utility model also provides a kind of overflow forming equipment, and the overflow forming equipment includes the anti-blocking forming furnace described above.
[0027] In the technical scheme provided by the utility model, the anti-blocking forming furnace includes furnace body, two heating components, two adjusting components, the furnace body is equipped with inner cavity;Two heating components are movably arranged on the two sides of the inner cavity, and the forming channel is formed by the interval between the two heating components, and the heating component is provided with heating wire on the side facing the forming channel;The adjusting component is connected with the heating component, and the adjusting component is used to drive the heating component to move in the direction away from or close to the forming channel.By setting two heating components movably connected on the two sides of the inner cavity, when the glass ribbon swings due to equipment stability or other reasons, causing it to adhere to the heating wire, the position of the heating component is adjusted by the adjusting component, the distance between the two heating components is expanded, the length of the forming channel between the two heating components is lengthened, so that the heating wire and the glass ribbon are separated.This scheme is relatively fast when dealing with the problem of glass ribbon adhesion, avoids the occurrence of blocking phenomenon, and has no safety risk. BRIEF DESCRIPTION OF DRAWINGS
[0028] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained from the structure shown in these drawings without creative labor.
[0029] Figure 1 It is a cross-sectional structure schematic view of an embodiment of the anti-blocking forming furnace provided by the utility model;
[0030] Figure 2 It is a heating module position moving state schematic view;
[0031] Figure 3 It is a structure schematic view of another embodiment of the anti-blocking forming furnace provided by the utility model.
[0032] EXPLANATION OF DRAWINGS:
[0033] 1000, anti-blocking forming furnace; 1, furnace body; 2, heating assembly; 21, heating module; 22, refractory part; 23, heat preservation part; 25, heating wire; 26, thermocouple; 3, adjusting assembly; 31, manual adjusting device; 311, nut; 312, screw rod; 313, connector; 32, air cylinder; 33, connecting plate; 41, first position; 42, second position; 43, third position; 5, glass ribbon.
[0034] The realization, functional features and advantages of the utility model will be further described in combination with embodiments and with reference to the drawings. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0036] It should be noted that if the embodiments of the utility model involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between components in a certain specific posture (as shown in the drawings), and if the specific posture changes, the directional indications also change accordingly.
[0037] In addition, if the embodiments of the utility model involve descriptions of "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one feature. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of those skilled in the art, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the utility model.
[0038] The forming furnace of the prior art may cause the glass ribbon to swing due to equipment stability or other reasons when the glass ribbon formed by overflow of the glass liquid flows through the forming channel, which is extremely easy to cause the glass ribbon to stick to the heating wire on the inner wall of the forming furnace body. At present, manual processing is adopted for processing, the processing speed is slow, the blocking phenomenon may be caused, and the risk coefficient is high.
[0039] In order to solve the technical problem, the utility model provides a kind of anti-blocking forming furnace 1000 and overflow forming equipment using the anti-blocking forming furnace 1000 to solve the above problems.
[0040] Please refer to Figures 1 to 3 The anti-blocking forming furnace 1000 includes a furnace body 1, two heating assemblies 2, two adjusting assemblies 3, the furnace body 1 is provided with an inner cavity; the two heating assemblies 2 are movably arranged on both sides of the inner cavity, and the two heating assemblies 2 form a forming channel with a spacing, and the side of the heating assembly 2 facing the forming channel is provided with a heating wire 25; the adjusting assembly 3 is connected to the heating assembly 2, and the adjusting assembly 3 is used to drive the heating assembly 2 to move away from or approach the forming channel. By arranging the two heating assemblies 2 movably connected on both sides of the inner cavity, when the glass ribbon 5 swings due to equipment stability or other reasons, causing the glass ribbon 5 to adhere to the heating wire 25, the position of the heating assembly 2 is adjusted by the adjusting assembly 3, the spacing between the two heating assemblies 2 is expanded, the length of the forming channel between the two heating assemblies 2 is lengthened, and the sticking point deviates from the center position. The glass ribbon 5 will be detached from the sticking position under the action of gravity or will automatically fall off after sticking a certain amount, leaving sufficient time for manual processing, which can effectively avoid the serious accidents of expanding the sticking area or even blocking. The present scheme is relatively fast when dealing with the sticking problem of the glass ribbon 5, avoids the occurrence of blocking phenomenon, and has no safety risk.
[0041] In an embodiment of the utility model, the side of the heating assembly 2 away from the forming channel protrudes out of the furnace body 1, and the heating assembly 2 is slidingly connected with the furnace body 1. In this way, the adjusting assembly 3 can drive the movement of the heating assembly 2.
[0042] Please refer to Figure 1 In an embodiment of the utility model, the heating assembly 2 is formed by stacking multiple heating modules 21, one end of the heating module 21 facing the forming channel is provided with a heating wire 25, and the adjusting assembly 3 is used to drive each heating module 21, so that each heating module 21 can move away from the forming channel. By dividing the heating assembly 2 into multiple heating modules 21, when the glass ribbon 5 sticking problem occurs, the glass ribbon 5 sticks to one or more of the multiple heating modules 21, and the heating module 21 on the side of the sticking can be moved by the adjusting assembly 3.
[0043] Please refer to Figure 3In a technical scheme of the embodiment, when the heating module 21 is normally working, the heating wire 25 is located at the first position 41, the first position 41 is sequentially provided with the second position 42 and the third position 43 in the direction away from the forming channel, when the adhesion phenomenon occurs, the adjusting assembly 3 drives the heating wire 25 that is adhesion to move to the second position 42, and the adjusting assembly 3 drives the heating wire 25 that is not adhesion to move to the third position 43. In this way, it is to avoid that when the adhesion heating module 21 is moving, the upper and lower positions of the position of the heating module 21 adhesion to the glass ribbon 5 are in contact with the upper and lower two heating modules 21, and more adhesion problems are caused.
[0044] Please refer to Figure 1 In an embodiment of the utility model, the adjusting assembly 3 includes a plurality of manual adjusting devices 31, and the manual adjusting device 31 includes:
[0045] The nut 311 is fixed to the side wall of the furnace body 1.
[0046] The screw rod 312 is rotationally arranged on the nut 311.
[0047] The connector 313 is fixed to the heating module 21, and one end of the screw rod 312 is connected to the connector 313, so that the screw rod 312 drives the heating module 21 to move when the screw rod 312 moves.
[0048] By setting the manual adjusting device 31, when the adhesion problem occurs, the screw rod 312 is twisted to change the position of the screw rod 312, and the screw rod 312 drives the heating module 21 to move through the connector 313, so that the glass ribbon 5 is separated from the heating wire 25. In this way, it is not necessary to manually stretch into the furnace body 1 to process, the safety factor is high, the processing speed is relatively fast, and the cost is relatively low. One end of the screw rod 312 connected to the connector 313 is provided with a clamping ring, the connector 313 is provided with an inner cavity, one side of the inner cavity is provided with an opening with a smaller diameter than the inner cavity, the screw rod 312 passes through the opening and extends into the inner cavity, and the clamping ring is clamped to the inner wall surface of the inner cavity, so that the screw rod 312 can only drive the heating module 21 to move when rotating.
[0049] In an embodiment of the utility model, the adjusting assembly 3 includes a plurality of air cylinders 32, and each air cylinder 32 is connected to one heating module 21. By arranging the air cylinder 32 on each heating module 21, all the heating modules 21 are automatically adjusted through the air cylinder 32, without manual intervention, and the degree of automation is high.
[0050] Please refer to Figure 3 In an embodiment of the utility model, the adjusting assembly 3 includes:
[0051] The connecting plate 33 is located on the outer side of the furnace body 1.
[0052] The manual adjusting device 31 comprises a nut 311, a screw rod 312 and a connector 313, the nut 311 is fixed to the connecting plate 33, the screw rod 312 is rotationally arranged on the nut 311, the connector 313 is fixed to the heating module 21, one end of the screw rod 312 is connected with the connector 313, so that the heating module 21 is moved when the screw rod 312 is moved.
[0053] The cylinder 32 is connected with the connecting plate 33 and is used for driving the connecting plate 33 to move.
[0054] In this way, the automatic driving of the cylinder 32 and the manual control of the manual adjusting device 31 are realized, the actual situation can be operated, the number of the cylinder 32 can be controlled, and the production cost is reduced.
[0055] Please refer to Figure 1 In an embodiment of the utility model, each heating module 21 is provided with at least one thermocouple 26, the thermocouple 26 is used for detecting the temperature of the heating wire 25, the anti-blocking forming furnace 1000 further comprises a controller, the thermocouple 26 and the cylinder 32 are electrically connected or signal connected with the controller, the controller is used for controlling the cylinder 32 to adjust the position of the heating module 21 according to the received heating wire 25 temperature data. By setting the thermocouple 26, when the glass ribbon 5 is bonded on the heating wire 25, the data displayed by the thermocouple 26 in this area will obviously change, which is fed back to the controller, the controller judges the layer and area where the glass is bonded, and judges whether the heater moving instruction is sent according to the system setting condition.
[0056] Please refer to Figure 1 In an embodiment of the utility model, the heating module 21 comprises:
[0057] The shell is provided with a cavity;
[0058] The refractory part 22 is located at one end of the cavity close to the forming channel;
[0059] The heat preservation part 23 is located in the cavity and is located on the side away from the forming channel of the refractory part 22.
[0060] By setting the refractory part 22, it is ensured that the heating module 21 will not be burnt out by the heating wire 25, and the durability of the heating module 21 is improved, and by setting the heat preservation part 23, the temperature maintaining effect in the forming channel is ensured.
[0061] The utility model also provides a kind of overflow forming equipment, and overflow forming equipment includes the anti-blocking forming furnace 1000 of each embodiment above. The specific structure of anti-blocking forming furnace 1000 refers to the above embodiment, since the overflow forming equipment of the utility model adopts all technical solutions of the above all embodiments, thus at least has all beneficial effects brought by the technical scheme of the above embodiment, here no longer elaborates one by one.
[0062] The above is only an exemplary embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation made by using the utility model specification and drawing contents, or direct / indirect application in other related technical fields is included in the patent protection range of the utility model.
Claims
1. A non-clogging forming furnace characterized by, The anti-blocking forming furnace comprises: a furnace body provided with an inner cavity; two heating assemblies movably arranged on two sides of the inner cavity, the two heating assemblies being spaced apart to form a forming channel, and one side of each of the heating assemblies facing the forming channel being provided with a heating wire; two adjusting assemblies connected to the heating assemblies, the adjusting assemblies being configured to drive the heating assemblies to move away from or close to the forming channel.
2. The anti-jamming forming furnace of claim 1, wherein One side of each of the heating assemblies away from the forming channel extends out of the furnace body, and each of the heating assemblies is slidably connected to the furnace body.
3. The anti-jamming forming furnace of claim 1, wherein, Each of the heating assemblies is formed by stacking a plurality of heating modules, one end of each of the heating modules facing the forming channel is provided with the heating wire, and the adjusting assemblies are configured to drive each of the heating modules to move away from the forming channel.
4. The anti-jamming forming furnace of claim 3, wherein The adjusting assemblies comprise a plurality of manual adjusting devices, each of the manual adjusting devices comprising: a nut fixed to a side wall of the furnace body; a screw rod rotatably arranged in the nut; a connector fixed to the heating module, one end of the screw rod being connected to the connector so that the screw rod moves to drive the heating module to move.
5. The anti-jamming forming furnace of claim 3, wherein The adjusting assemblies comprise a plurality of air cylinders, each of the air cylinders being connected to one of the heating modules.
6. The anti-jamming forming furnace of claim 3, wherein The adjusting assemblies comprise: a connecting plate located outside the furnace body; a manual adjusting device comprising a nut, a screw rod, and a connector, the nut being fixed to the connecting plate, the screw rod being rotatably arranged in the nut, and the connector being fixed to the heating module, one end of the screw rod being connected to the connector so that the screw rod moves to drive the heating module to move; an air cylinder connected to the connecting plate and configured to drive the connecting plate to move.
7. The anti-jamming forming furnace of claim 6, wherein Each of the heating modules is provided with at least one thermocouple configured to detect the temperature of the heating wire, and the anti-blocking forming furnace further comprises a controller, the thermocouples and the air cylinders being electrically or signal connected to the controller, the controller being configured to control the air cylinders to adjust the positions of the heating modules according to the received temperature data of the heating wires.
8. The anti-jamming forming furnace of claim 3, wherein, When the heating modules are in normal operation, the positions of the heating wires are first positions, the first positions being sequentially provided with second positions and third positions away from the forming channel, when the adhesion phenomenon occurs, the adjusting assemblies drive the heating wires that have occurred adhesion to move to the second positions, and the adjusting assemblies drive the heating wires that have not occurred adhesion to move to the third positions.
9. A non-clogging forming furnace as claimed in any one of claims 3 to 8, characterized in that The heating module comprises: a shell provided with a cavity; a refractory part located at one end of the cavity close to the forming channel; a heat preservation part located in the cavity and on one side of the refractory part away from the forming channel.
10. A flash molding apparatus characterized by comprising: The overflow forming device comprises the anti-blocking forming furnace according to any one of claims 1 to 9.