Electrolyte cleaning machine and shoveling and pushing crushing device thereof
By setting bottom and side limit structures on the scraper holder, the problem of the impact seat detaching under high-frequency vibration is solved, which improves the operational stability of the electrolyte cleaning machine and the service life of the equipment.
Patent Information
- Application Number
- CN202423272377.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-30
AI Technical Summary
In the existing technology, the suspended installation and fixing method of the impact seat on the blade holder is prone to detachment during high-frequency impact vibration, resulting in damage and affecting the normal operation of the equipment.
A bottom limit structure and a side limit structure are set on the blade holder to limit the vertical and horizontal displacement of the striking base through sliding friction and positioning fit, so as to ensure a stable connection between the striking base and the fixed plate.
It effectively prevents the striking base from detaching during high-frequency vibration, improves the stability of the equipment and the ease of installation of the overall structure, and reduces the frequency of maintenance.
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Figure CN223576622U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electrolytic aluminium production equipment field especially relates to a kind of electrolyte cleaning machine and its shovel push breaking device. BACKGROUND
[0002] In aluminium electrolysis production, the surface of residual anode is easy to form electrolyte hard shell, which needs to be cleaned regularly. Generally, electrolyte cleaning machine is used to vibrate and break the electrolyte, specifically, the hydraulic cylinder drives the shovel holder to move forward and backward during work, and the thrust of the hydraulic cylinder drives the shovel head on the shovel holder to clean the electrolyte on the surface of residual anode.
[0003] However, the prior application of our company, the utility model patent file with the announcement number CN212175061U discloses a transverse electrolyte cleaning machine and its shovel push breaking device, which includes a left and right movable base and a shovel set arranged on the base. The base is provided with a moving guide rail, and the shovel set is frictionally / dampingly installed on the moving guide rail. The right side of the base, located at the right side of the shovel set, is provided with a hydraulic breaking hammer. The drill rod of the hydraulic breaking hammer extends towards the right side of the shovel set. A striking seat corresponding to the position of the drill rod is arranged on the shovel set. The striking seat is used to contact the drill rod and drive the shovel set to vibrate after the shovel set moves to the right. When encountering hard electrolyte, the hydraulic breaking hammer works, the drill rod high-frequency impacts the striking seat, and the striking seat transmits the force to the shovel head, so that the shovel head generates impact vibration force to clean the electrolyte with high hardness.
[0004] However, the installation form of the striking seat is generally a rectangular groove arranged on the right side of the shovel holder. The striking seat is suspended and limited in the rectangular groove. Correspondingly, a fixed plate is arranged on the left groove wall of the rectangular groove. The fixed plate and the striking seat are positioned and matched through cross key grooves, and the two are screwed and locked by bolts and nuts. However, during the working process of the striking seat, the bolts connected at this position are easy to loosen due to vibration. If the bolts cannot be tightened in time, the cross key will be disengaged, the joint surface of the striking seat and the fixed plate will be damaged, and the striking seat will displace vertically during vibration, which will cause the cross key groove edge to impact and break, and further cause the striking seat and the shovel holder to be damaged. The maintenance frequency is too high, which affects the normal and stable operation of the equipment. UTILITY MODEL CONTENTS
[0005] The utility model aims to provide an electrolyte cleaning machine to solve the problem that the suspended installation and fixation form of the striking seat on the shovel holder in the prior art is easy to disengage from the shovel holder under high-frequency impact and vibration, causing damage and affecting normal operation. The utility model also aims to provide a shovel push breaking device of the electrolyte cleaning machine.
[0006] In order to solve the above problems, the shoveling and pushing breaking device adopts the following technical scheme:
[0007] The shoveling and pushing breaking device comprises a base capable of moving left and right and a shovel set arranged on the base, the shovel set is provided with a shovel holder, the base is provided with a moving guide rail for mounting the shovel holder in the left-right direction, the shovel holder is frictionally / dampingly assembled on the moving guide rail, a vertical fixing plate is arranged on the right side of the shovel holder, a beating seat is detachably connected to the right side of the fixing plate in a limiting mode, a hydraulic breaking hammer is arranged on the right side of the beating seat on the base, a drill rod of the hydraulic breaking hammer extends to the left and is used for contacting the beating seat to drive the beating seat and the shovel holder to vibrate, the right side of the base and / or the shovel holder is provided with a bottom limiting structure which is in position and close to the bottom side of the beating seat to limit the up-down direction displacement of the beating seat, and is also provided with a side limiting structure which is in position and close to the two side walls of the beating seat to limit the front-rear direction displacement of the beating seat.
[0008] In a preferred implementation mode, the bottom limiting structure comprises a limiting bracket arranged on the base, and the upper plate surface of the limiting bracket is in sliding close contact with the bottom side wall of the beating seat.
[0009] In a preferred implementation mode, the limiting bracket comprises a bracket body and a wear plate arranged on the bracket body, and the upper plate surface of the wear plate is in sliding friction close contact assembly.
[0010] In a preferred implementation mode, the bracket body is detachably fixedly connected to the base, and the wear plate is detachably fixed to the bracket body.
[0011] In a preferred implementation mode, the upper plate surface of the limiting bracket is provided with a U-shaped limiting groove extending left and right, the front and rear groove walls of the U-shaped limiting groove constitute the side limiting structure, and the bottom wall of the U-shaped limiting groove constitutes the bottom limiting structure.
[0012] In a preferred implementation mode, the side limiting structure is arranged on the shovel holder, the right side of the shovel holder is provided with a rectangular groove, the fixing plate is fixed to the left groove wall of the rectangular groove, the front and rear groove walls of the rectangular groove are provided with limiting sections, the groove width of the limiting section is consistent with the front and rear width of the beating seat to constitute the side limiting structure.
[0013] The electrolyte cleaning machine comprises the following technical scheme:
[0014] The utility model provides an electrolyte cleaning machine, including frame and the shovel push breaking device of setting on the frame, its characterized in be that shovel push breaking device includes left and right movable base and the shovel set of setting on the base, and shovel set has shovel holder, and the base is equipped with the moving guide rail for the installation of shovel holder along left and right directions, and shovel holder friction / damping assembly is in moving guide rail, and the right side of shovel holder is equipped with vertical fixed plate, and the right side of fixed plate is detachably connected with the beating seat, and the right side of beating seat is equipped with hydraulic breaking hammer in the base, and the drill rod of hydraulic breaking hammer extends left and is used to drive beating seat and shovel holder vibration after with beating seat contact, the right side of base and / or shovel holder is equipped with with the bottom limit structure of beating seat's bottom side face location and fit to limit beating seat's up and down direction displacement, and also be equipped with with the side limit structure of beating seat's both sides wall location and fit to limit beating seat's front and back direction displacement.
[0015] In a preferred embodiment, the bottom limit structure includes a limit bracket arranged on the base, and an upper plate surface of the limit bracket is in sliding fit with the bottom side wall of the beating seat.
[0016] In a preferred embodiment, the limit bracket includes a bracket body and a wear plate arranged on the bracket body, and an upper plate surface of the wear plate is in sliding friction fit with the beating seat.
[0017] In a preferred embodiment, the bracket body is detachably fixedly connected to the base, and the wear plate is detachably fixed to the bracket body.
[0018] In a preferred embodiment, an upper plate surface of the limit bracket is provided with a U-shaped limit groove extending left and right, the front and back two side groove walls of the U-shaped limit groove constitute the side limit structure, and a bottom wall of the U-shaped limit groove constitutes the bottom limit structure.
[0019] In a preferred embodiment, the side limit structure is arranged on the shovel holder, the right side of the shovel holder is provided with a rectangular groove, the fixed plate is fixed to the left side groove wall of the rectangular groove, the front and back two side groove walls of the rectangular groove are provided with limit sections, the groove width of the limit sections is consistent with the front and back width of the beating seat, and the limit sections constitute the side limit structure.
[0020] As described above, the shovel push breaking device of the utility model has the following beneficial effects: compared with the prior art, the shovel push breaking device of the utility model is provided with a bottom limit structure and a side limit structure, in the working process of the beating seat, the bottom limit structure is in relative sliding friction with the beating seat to limit the displacement of the beating seat in the up and down direction, and the side limit structure limits the displacement of the beating seat in the front and back direction. When the beating seat is subjected to high-frequency vibration, even if the connecting bolt on the beating seat is slightly loose, the cross key groove fitting surface between the beating seat and the fixed plate can be effectively prevented from being laterally out of position and offset to cause the beating seat and the fixed plate to be damaged by impact, the fitting accuracy of the beating seat and the fixed plate in the left and right directions is ensured, the use stability of the equipment is improved, the utility model has high practicability, and the overall structure is simple and convenient to install. Attached Figure Description
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the embodiments will be briefly described below:
[0022] Figure 1 This is a schematic diagram of the structure of a specific embodiment 1 of the shovel-pushing crushing device of this utility model;
[0023] Figure 2 for Figure 1 The front view;
[0024] Figure 3 for Figure 2 Schematic diagram of the wear-resistant plate structure;
[0025] Figure 4 for Figure 2 A schematic diagram of the striking seat in the middle;
[0026] Figure 5 This is a schematic diagram of a specific embodiment 2 of the shovel-pushing crushing device of this utility model;
[0027] Explanation of reference numerals in the attached drawings: 1-Base 1; 2-Shovel holder 2; 3-Moving guide rail 3; 4-Hydraulic breaker 4; 5-Chisel rod 5; 6-Fixing plate 6; 7-Impact seat 7; 8-Frame 8; 9-Wear-resistant plate 9; 10-U-shaped limiting groove 10; 11-Limiting section 11; 12-Cross keyway 12; 13-Cross key 13; 14-Bolt and nut structure 14. Detailed Implementation
[0028] To make the technical objectives, technical solutions, and beneficial effects of this utility model clearer, the technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain this utility model and are not intended to limit this utility model; that is, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown herein can generally be arranged and designed in various different configurations.
[0029] It should be noted that when an element is referred to as being "set on" another element, it can be directly on the other element or there may be an intervening element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intervening element. The terms "first," "second," and similar words do not indicate any order, quantity, or importance, but are only used to distinguish different components. The terms "installed," "connected," and "linked" should be interpreted broadly, for example, they can refer to mechanical or electrical connections, or internal connections between two elements, and can be direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms according to the specific circumstances. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the specification of this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0031] Specific embodiment 1 of the shovel-pushing crushing device involved in this utility model, as follows: Figures 1 to 4 As shown, the shovel-pushing crushing device includes a base 1 that can move left and right and a shovel assembly mounted on the base 1. The shovel assembly has a shovel holder 2. The base 1 is provided with a moving guide rail 3 for the shovel holder 2 to be installed in the left and right direction. The shovel holder 2 is frictionally assembled on the moving guide rail 3. A vertical fixing plate 6 is provided on the right side of the shovel holder 2. A striking seat 7 is detachably connected to the right side of the fixing plate 6. A hydraulic breaker 4 is provided on the base 1 on the right side of the striking seat 7. The chisel 5 of the hydraulic breaker 4 extends to the left and is used to contact the striking seat 7 to drive the striking seat 7 and the shovel holder 2 to vibrate.
[0032] During operation, the shovel-push crushing device is pushed forward. If the electrolyte is relatively soft, there is less resistance when the shovel head contacts the electrolyte for cleaning, and the shovel head directly scrapes off the electrolyte. If the electrolyte is relatively hard, there is greater resistance when the shovel head contacts the electrolyte for cleaning, and the shovel head and shovel holder 2 will move to the right (about 6cm) along the upper moving guide rail 3. When the striking seat 7 moves to the right and contacts the chisel 5, the hydraulic breaker 4 will drive the chisel 5 to strike the striking seat 7 at high frequency and transmit the force to the shovel head, causing the shovel head to generate impact vibration force to clean the electrolyte with higher hardness.
[0033] In order to realize the limiting detachable assembly of the beating seat 7 and the fixed plate 6, specifically, a rectangular groove is formed on the right side wall of the shovel holder 2, the fixed plate 6 is fixed on the left groove wall of the rectangular groove, the left side plate surface of the fixed plate 6 is provided with the upper and lower spaced connection convex edges, which are attached to the upper and lower plate surfaces of the shovel holder 2, and the fixed connection with the shovel holder 2 is realized by welding, the right side plate surface of the fixed plate 6 is provided with the cross key groove 12 for fiber insertion with the beating seat 7; on the contrary, the beating seat 7 is a rectangular block structure as a whole, the left side plate surface is provided with the cross key 13 matched with the cross key groove 12, and the right side plate surface is used for contact impact with the drill rod 5; the screw nut structure 14 is connected between the edge corner positions of the beating seat 7 and the fixed plate 6.
[0034] In order to avoid the beating seat 7 from the fixed plate 6 due to high load and high frequency vibration, which affects the limiting fitting precision of the two. The bottom limiting structure is provided on the right side of the base 1 and / or the shovel holder 2, which is positioned and attached to the bottom side of the beating seat 7 to limit the upward and downward displacement of the beating seat 7, and the side limiting structure is also provided, which is positioned and attached to the two side walls of the beating seat 7 to limit the front and rear displacement of the beating seat 7.
[0035] Specifically, in this embodiment, in order to facilitate installation and ensure the compactness of the structure, the bottom limiting structure includes a limiting bracket provided on the base 1, and the upper plate surface of the limiting bracket is slidably attached to the bottom side wall of the beating seat 7. The limiting bracket includes a bracket body 8 and a wear plate 9 provided on the bracket body 8, and the upper plate surface of the wear plate 9 is slidably and frictionally attached to the beating seat 7. The bracket body 8 is a rectangular frame structure as a whole, and the wear plate 9 is fixed on the upper end surface of the bracket body 8.
[0036] In addition, in order to facilitate assembly and replacement of the wear plate 9 in the later period, the bracket body 8 is detachably fixed on the base 1, and the wear plate 9 is detachably fixed on the bracket body 8. The bracket body 8 is connected with the base 1 by bolts, and the wear plate 9 is connected with the bracket body 8 by bolts.
[0037] In order to realize the limiting of the front and rear direction of the beating seat 7, the upper plate surface of the limiting bracket is provided with the left and right extending U-shaped limiting groove 10, the front and rear two side walls of the U-shaped limiting groove 10 constitute the side limiting structure, and the bottom wall of the U-shaped limiting groove 10 constitutes the bottom limiting structure.
[0038] In actual operation, the bottom limiting bracket can limit the vertical movement of the striking base 7 through the sliding friction between the wear-resistant plate 9 and the bottom side wall of the striking base 7; while the two side walls of the U-shaped limiting groove 10 limit the front and rear sides of the striking base 7 in the front and rear directions; even if the connecting bolts on the striking base 7 are slightly loose, it can effectively ensure that the mating surface of the cross keyway 12 between the striking base 7 and the fixing plate 6 will not be laterally dislodged and offset, thus preventing the striking base 7 and the fixing plate 6 from being damaged by impact, ensuring the accuracy of the left and right direction of the two, improving the stability of the equipment, making it highly practical, and with a simple overall structure and easy installation.
[0039] Example 2: The difference from Example 1 is that, as Figure 5 As shown, a side limiting structure is provided on the blade holder 2. A rectangular groove is provided on the right side of the blade holder 2. The fixing plate 6 is fixed on the left side wall of the rectangular groove. Limiting sections 11 are provided on the front and rear sides of the rectangular groove. The groove width of the limiting section 11 is consistent with the front and rear width of the striking seat 7 to form the side limiting structure.
[0040] The embodiment of the electrolyte cleaning machine involved in this utility model includes a frame and a shovel-push crushing device disposed on the frame. The structure of the shovel-push crushing device is consistent with the structure of the various embodiments of the shovel-push crushing device described above, and will not be described in detail.
[0041] Finally, it should be noted that the above embodiments are only for illustration and not for limiting the technical solutions of this utility model. Any equivalent substitutions and modifications or partial substitutions that do not depart from the spirit and scope of this utility model should be covered within the scope of protection of the claims of this utility model.
Claims
1. A shovel push breaking device, characterized by, The base and / or the shovel frame are provided with a bottom limiting structure which is positioned and attached to the bottom side of the knocking seat to limit the up and down displacement of the knocking seat, and a side limiting structure which is positioned and attached to the two side walls of the knocking seat to limit the front and back displacement of the knocking seat.
2. The shovel pushbreaking device according to claim 1, characterized in that The bottom limiting structure comprises a limiting bracket provided on the base, and the upper plate surface of the limiting bracket is slidably attached to the bottom side wall of the knocking seat.
3. The shovel push breaking device according to claim 2, characterized in that The limiting bracket comprises a bracket body and a wear plate provided on the bracket body, and the upper plate surface of the wear plate is slidably and frictionally attached to the knocking seat.
4. The shovel pushbreaking device of claim 3, wherein The bracket body is detachably and fixedly connected to the base, and the wear plate is detachably and fixedly connected to the bracket body.
5. The shovel push breaking device according to claim 2, characterized in that, The upper plate surface of the limiting bracket is provided with a U-shaped limiting groove extending left and right, the front and back groove walls of the U-shaped limiting groove constitute the side limiting structure, and the bottom wall of the U-shaped limiting groove constitutes the bottom limiting structure.
6. The shovel pushbreaking device of claim 1, wherein The side limiting structure is provided on the shovel frame, the right side of the shovel frame is provided with a rectangular groove, the fixed plate is fixed to the left side groove wall of the rectangular groove, and the front and back groove walls of the rectangular groove are provided with limiting sections, the groove width of the limiting sections is consistent with the front and back width of the knocking seat, and the limiting sections constitute the side limiting structure.
7. An electrolyte cleaning machine comprising a frame and a shovel pusher breaking device arranged on the frame, characterized in that, The shoveling and breaking device is the shoveling and breaking device according to any one of claims 1-6.
Citation Information
Patent Citations
Transverse electrolyte cleaning machine and shoveling and pushing crushing device thereof
CN212175061U