FDY filament stretching and shaping device

By simultaneously stretching multiple FDY filaments and controlling the tension through servo motor drive, the problem of low processing efficiency of single FDY filaments is solved, achieving efficient cleaning and stretching, improving the quality and uniformity of FDY filaments, and making them suitable for textile fabric manufacturing.

CN223576689UActive Publication Date: 2025-11-21HANGZHOU RUYI IND & TRADE CO LTD
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Patent Information

Application Number
CN202422904817.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-11-21
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the existing FDY filament stretching process, the processing efficiency of a single filament is low, the dry paper is frequently replaced, and the positional deviation affects the drying effect, resulting in problems with the quality and uniformity of FDY filaments.

Method used

An FDY filament stretching and setting device was designed, which stretches multiple FDY filaments simultaneously. Stable tension is controlled by a rotating rod driven by a servo motor and a heating rod. The device is equipped with a cleaning component and a drying system to achieve efficient cleaning and stretching of multiple FDY filaments.

Benefits of technology

It improves the production efficiency of FDY filaments, ensures the uniformity and quality of filaments, reduces the frequency of dry paper replacement, stabilizes tension control, and meets the needs of industrial production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fully drawn yarn (FDY) filament stretching and shaping device, which belongs to the technical field of FDY filament stretching and shaping devices, and adopts the technical scheme that the FDY filament stretching and shaping device comprises a stretching assembly, the front side of the stretching assembly is fixedly connected with a cleaning assembly, the bottom of the stretching assembly is fixedly connected with supporting legs, and a tensioning assembly is arranged in the stretching assembly; the stretching assembly comprises a box body, a top cover is connected to the top of the box body in a clamped mode, a first servo motor body is fixedly connected to the interior of the box body, and a first rotating rod is fixedly connected to the left side of the first servo motor body. The problems that the efficiency is low in the single filament processing process, dry paper needs to be replaced for a long time in the process that the FDY filaments are stretched through the dry paper, the position of the dry paper deviates in the process that the dry paper makes contact with the FDY filaments, and wiping of the FDY filaments is affected are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to FDY filament stretching setting device technical field, especially in FDY filament stretching setting device. BACKGROUND

[0002] It is known that, in the civil textile, due to the need of wearing performance, in the nineties of last century, FDY filament and FDY filament composite filament appeared, the new type of fabric made of FDY+FDY composite filament meets the need of both drape and pile of garment fabric, and many simulated silk and simulated wool products are gradually replaced by it, but at that time, the production process is all using the parallel yarn machine, that is, purchasing FDY and FDY two raw materials, and network merging on the parallel yarn machine, and this equipment has many defects such as high cost, large occupation, high energy consumption and high work.

[0003] The existing Chinese utility model CN207672165U specification discloses a kind of stretching setting structure of FDY filament, the utility model although guarantees the effect of stretching setting to some extent, but lack of cleaning to FDY filament, so that dust on the surface of FDY filament is easily fused into FDY filament in the stretching process of FDY filament, thereby reducing the quality of FDY filament, and the utility model cannot guarantee the uniformity of FDY filament when stretching FDY filament, so it is necessary to design a device to solve the above problems;

[0004] The existing patent (announcement number: CN209974977U) discloses a kind of FDY filament stretching setting device, relates to a kind of textile equipment, specifically including frame, the top of the frame is opened into line mouth, the bottom of frame is opened into line mouth, the top surface of frame is fixedly installed with line inlet device by welding, the output of line inlet device is rotatably installed with third guide roller on the top surface of frame by support;The inner wall bottom of the rear end surface of the frame is rotatably installed with heating roller by pivot at one end, the inside top of frame is rotatably installed with first guide roller and second guide roller by pivot, the inner wall bottom of the rear end surface of frame is installed with line uniformizing device at the other end, FDY filament passes through second guide roller, first guide roller and line uniformizing device in sequence after heating roller, and finally leaves frame outside through into line mouth, in the use process of this utility model, avoid that FDY filament mixes dust in the stretching process and affects the quality of FDY filament;The quality of FDY filament is improved.

[0005] In view of the above problems, the existing patent provides a solution. In the process of stretching the FDY filament, most of the existing processes are single processing. In the process of single processing, the efficiency is low. In the process of stretching the FDY filament by dry paper, the dry paper needs to be replaced for a long time. In the process of contacting the dry paper with the FDY filament, the position of the dry paper will deviate, which will affect the drying of the FDY filament.

[0006] Therefore, an FDY filament stretching and setting device is provided. Content of the utility model

[0007] The utility model discloses a FDY filament stretching and setting device, which can solve the problems of low efficiency in the process of stretching the FDY filament, the need to replace the dry paper for a long time in the process of stretching the FDY filament by dry paper, and the deviation of the position of the dry paper in the process of contacting the dry paper with the FDY filament.

[0008] To achieve the above object, the utility model provides the following technical scheme: an FDY filament stretching and setting device, comprising a stretching assembly, a cleaning assembly is fixedly connected to the front side of the stretching assembly, a supporting leg is fixedly connected to the bottom of the stretching assembly, and a tensioning assembly is arranged in the stretching assembly.

[0009] The stretching assembly comprises a box body, a top cover is clamped to the top of the box body, a first servo motor body is fixedly connected to the inside of the box body, a first rotating rod is fixedly connected to the left side of the first servo motor body, a second rotating rod is rotatably connected to the right side of the inner wall of the box body, grooves are formed in the surfaces of the first rotating rod and the second rotating rod, and heating rods are fixedly connected to the insides of the first rotating rod and the second rotating rod.

[0010] Preferably, first and second adjusting grooves are formed in the left and right sides of the box body respectively, a second servo motor body is fixedly connected to the top of the inner wall of the second adjusting groove, a threaded rod is fixedly connected to the bottom of the first servo motor body, a second adjusting block is threadedly connected to the surface of the threaded rod, a first adjusting block is slidably connected to the inside of the first adjusting groove, and a third servo motor body is fixedly connected to the inside of the first adjusting block.

[0011] Preferably, a tensioning wheel is fixedly connected to the right side of the third servo motor body, and the material of the tensioning wheel is stainless steel.

[0012] Preferably, a protective sleeve is sleeved on the surface of the tensioning wheel, and the material of the protective sleeve is silica gel.

[0013] Preferably, the cleaning assembly comprises a water tank, the front side and the rear side of the water tank are both provided with a hole, the inside of the two holes are both rotationally connected with an auxiliary wheel, the inside of the water tank is rotationally connected with an auxiliary rod.

[0014] Preferably, the front side of the water tank is fixedly connected with a transparent glass, and the top of the water tank is clamped with a protective cover.

[0015] Preferably, the top of the top cover is provided with a mounting hole, the inside of the mounting hole is fixedly connected with a hollow plate, the inside of the hollow plate is fixedly connected with a fan body, and the top of the hollow plate is clamped with a filter screen frame.

[0016] Preferably, the right side of the box body is provided with a pull-out hole, and the inside of the pull-out hole is clamped with a collection box.

[0017] Compared with the prior art, the utility model has the beneficial effects that:

[0018] 1、the first rotating rod and the second rotating rod are both provided with grooves, which can place multiple FDY filaments on each rod for stretching treatment, greatly improving the production efficiency compared with the traditional single filament processing method, for example, in large-scale production of FDY filaments for textile fabric manufacturing, multiple filaments can be treated at one time, meeting the demand of industrial production for yield, reducing the processing time and improving the production efficiency.

[0019] 2、once the position of the tensioning wheel is adjusted according to the requirements of the filament, the third servo motor body drives the tensioning wheel to rotate, which can provide stable tension for the filament, and the tension of the filament is kept stable during the whole stretching process, and the stable tension is very important for the stretching and setting of the FDY filament, if the tension is unstable, the filament may be loose or tight during the stretching process, which leads to uneven stretching and affects the physical properties and size accuracy of the filament. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the overall structure diagram of the FDY filament stretching and setting device of the utility model;

[0021] Figure 2 It is the structure schematic view of the stretching assembly of the utility model;

[0022] Figure 3 It is the split schematic view of the tensioning assembly of the utility model;

[0023] Figure 4 It is the split schematic view of the emotion assembly of the utility model;

[0024] Figure 5 It is the structure schematic view of the local assembly of the utility model.

[0025] In the figure, 1, stretching assembly; 101, box body; 102, top cover; 103, first servo motor body; 104, first rotating rod; 105, second rotating rod; 106, groove; 107, heating rod; 2, cleaning assembly; 201, water tank; 202, hole; 203, auxiliary wheel; 204, auxiliary rod; 205, transparent glass; 206, protective cover; 3, supporting leg; 4, tensioning assembly; 401, first adjusting groove; 402, second adjusting groove; 403, second servo motor body; 404, threaded rod; 405, second adjusting block; 406, first adjusting block; 407, third servo motor body; 408, tensioning wheel; 409, protective sleeve; 5, mounting hole; 6, hollow plate; 7, fan body; 8, filter screen frame; 9, pull hole; 10, collection box. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0027] Please refer to Figures 1-5 The present application provides a technical solution:

[0028] The FDY filament stretching and setting device comprises a stretching assembly 1, a cleaning assembly 2 is fixedly connected to the front side of the stretching assembly 1, a supporting leg 3 is fixedly connected to the bottom of the stretching assembly 1, and a tensioning assembly 4 is arranged in the stretching assembly 1.

[0029] The stretching assembly 1 comprises a box body 101, the top of the box body 101 is clamped with a top cover 102, the inside of the box body 101 is fixedly connected with a first servo motor body 103, the left side of the first servo motor body 103 is fixedly connected with a first rotating rod 104, the right side of the inner wall of the box body 101 is rotatably connected with a second rotating rod 105, the surfaces of the first rotating rod 104 and the second rotating rod 105 are both provided with grooves 106, and the inside of the first rotating rod 104 and the second rotating rod 105 are both fixedly connected with heating rods 107.

[0030] In the embodiment: by setting the stretching assembly 1, the effect of processing the FDY filament can be achieved, by setting the cleaning assembly 2, the effect of cleaning the FDY filament can be achieved, by setting the supporting leg 3, the effect of supporting the stretching assembly 1 can be achieved, by setting the tensioning assembly 4, the effect of tensioning the FDY filament according to the situation can be achieved, by setting the box 101, the top cover 102, the first servo motor body 103, the first rotating rod 104, the second rotating rod 105, the groove 106 and the heating rod 107, the effect that the first servo motor body 103 is placed in the box 101, then the user places the FDY filament in the groove 106 opened on the surface of the first rotating rod 104 and the second rotating rod 105, then the user controls the first servo motor body 103 to control the first rotating rod 104, then the first rotating rod 104 moves the position of the FDY filament, and in the moving process, the groove 106 opened on the surface of the second rotating rod 105 assists the movement of the FDY filament, and in the moving process, the two heating rods 107 heat the first rotating rod 104 and the second rotating rod 105 respectively, so as to achieve the effect of stretching the FDY filament, the grooves 106 opened on the surfaces of the first rotating rod 104 and the second rotating rod 105 can stretch multiple FDY filaments according to the actual situation, and the top cover 102 protects the top of the box 101.

[0031] Specifically, as shown in Figure 1 , Figure 2 , Figure 3 The left side and the right side of the box 101 are respectively provided with the first adjusting groove 401 and the second adjusting groove 402, the top of the inner wall of the second adjusting groove 402 is fixedly connected with the second servo motor body 403, the bottom of the first servo motor body 103 is fixedly connected with the threaded rod 404, the surface of the threaded rod 404 is threadedly connected with the second adjusting block 405, the inside of the first adjusting groove 401 is slidably connected with the first adjusting block 406, and the inside of the first adjusting block 406 is fixedly connected with the third servo motor body 407.

[0032] Specifically, as shown in Figure 1 , Figure 2 , Figure 3 The right side of the third servo motor body 407 is fixedly connected with the tensioning wheel 408, and the material of the tensioning wheel 408 is stainless steel.

[0033] Specifically, as shown in Figure 1 , Figure 2 , Figure 3 The surface of the tensioning wheel 408 is sleeved with the protective sleeve 409, and the material of the protective sleeve 409 is silica gel.

[0034] In the embodiment, by setting the first adjusting groove 401, the second adjusting groove 402, the second servo motor body 403, the threaded rod 404, the second adjusting block 405, the first adjusting block 406, the third servo motor body 407, the tensioning wheel 408 and the protective sleeve 409, first, the user controls the second servo motor body 403 according to the situation, so that the second servo motor body 403 controls the threaded rod 404, then the threaded rod 404 controls the height adjustment of the second adjusting block 405 in the second adjusting groove 402, then after adjusting to the appropriate position, the first adjusting block 406 is connected in sliding manner in the first adjusting groove 401, then the third servo motor body 407 can be controlled to control the rotation of the tensioning wheel 408, and then the protective sleeve 409 is in contact with the surface of the FDY filament, so as to move the FDY filament according to the situation.

[0035] Specifically, as shown in Figure 1 、 Figure 4 , the cleaning assembly 2 comprises a water tank 201, and holes 202 are formed in the front side and the rear side of the water tank 201. Auxiliary wheels 203 are rotatably connected in the two holes 202. An auxiliary rod 204 is rotatably connected in the water tank 201.

[0036] Specifically, as shown in Figure 1 、 Figure 4 , the front side of the water tank 201 is fixedly connected with a transparent glass 205, and the top of the water tank 201 is clamped with a protective cover 206.

[0037] In the embodiment, by setting the water tank 201, the two holes 202, the two auxiliary wheels 203 and the auxiliary rod 204, the FDY filament can be moved in position by the auxiliary wheels 203 in the holes 202 in the front side of the water tank 201, then the surface of the FDY filament is in contact with the water source in the water tank 201, then the FDY filament is cleaned by the water source, then the FDY filament is moved in position by the auxiliary wheels 203 in the holes 202 in the rear side of the water tank 201, and the auxiliary rod 204 is used to facilitate the movement of the FDY filament in the water tank 201. By setting the transparent glass 205, the user can observe the water source in the water tank 201. By setting the protective cover 206, the top of the water tank 201 is shielded.

[0038] Specifically, as shown in Figure 1 、 Figure 5 , the top of the top cover 102 is provided with a mounting hole 5, the inside of the mounting hole 5 is fixedly connected with a hollow plate 6, the inside of the hollow plate 6 is fixedly connected with a fan body 7, and the top of the hollow plate 6 is clamped with a filter screen frame 8.

[0039] Specifically, as shown in Figure 1 , Figure 5 the right side of the box body 101 is provided with a pull hole 9, and the inside of the pull hole 9 is clamped with a collection box 10.

[0040] In this embodiment: by setting the mounting hole 5, the hollow plate 6, the fan body 7 and the filter screen frame 8, the hollow plate 6 and the mounting hole 5 can be bolted, then the water source adsorbed on the surface of the FDY filament is dried by the fan body 7, and the effect of reducing dust into the inside of the hollow plate 6 is reduced by the filter screen frame 8, by setting the pull hole 9 and the collection box 10, the effect of collecting the water source on the surface of the FDY filament by the collection box 10 can be achieved, and by the pull hole 9, the effect of facilitating the splicing of the box body 101 and the collection box 10 can be achieved.

[0041] Working principle: in the case of needing to process the FDY filament, first, the user winds the FDY filament on the surface of the cleaning assembly 2, the stretching assembly 1 and the tensioning assembly 4, then the user controls the winding device, then the position of the FDY filament is moved, in the process of moving the FDY filament, the user assists the position movement of the FDY filament by the auxiliary wheel 203 inside the hole 202 in the front side of the water tank 201, then the surface of the FDY filament is contacted by the water source inside the water tank 201, then after contacting with the water source, the FDY filament is cleaned by the water source, then the position movement of the FDY filament is adjusted by the auxiliary wheel 203 inside the hole 202 in the rear side of the water tank 201, then the user starts the fan body 7, so that the fan body 7 blows the water source on the surface of the FDY filament, then the user controls the first servo motor body 103, so that the first servo motor body 103 controls the first rotating rod 104, then the first rotating rod 104 moves the position of the FDY filament, and in the process of moving, the FDY filament is assisted to move by the groove 106 on the surface of the second rotating rod 105, and in the process of moving, the first rotating rod 104 and the second rotating rod 105 are heated by the two heating rods 107 respectively, so as to facilitate the stretching treatment effect of the FDY filament, and the grooves 106 on the surfaces of the first rotating rod 104 and the second rotating rod 105 can stretch multiple FDY filaments according to actual conditions.

[0042] The above is only a preferred embodiment of the present application, and is not intended to limit the present application, and any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An FDY filament stretching and setting device, comprising a stretching assembly (1), characterized in that: A cleaning component (2) is fixedly connected to the front side of the stretching component (1), a support leg (3) is fixedly connected to the bottom of the stretching component (1), and a tensioning component (4) is provided inside the stretching component (1). The stretching assembly (1) includes a housing (101), a top cover (102) is snapped onto the top of the housing (101), a first servo motor body (103) is fixedly connected inside the housing (101), a first rotating rod (104) is fixedly connected to the left side of the first servo motor body (103), a second rotating rod (105) is rotatably connected to the right side of the inner wall of the housing (101), grooves (106) are provided on the surfaces of the first rotating rod (104) and the second rotating rod (105), and heating rods (107) are fixedly connected inside the first rotating rod (104) and the second rotating rod (105).

2. The FDY filament stretching and setting device according to claim 1, characterized in that: The left and right sides of the housing (101) are respectively provided with a first adjustment groove (401) and a second adjustment groove (402). The top of the inner wall of the second adjustment groove (402) is fixedly connected to a second servo motor body (403). The bottom of the first servo motor body (103) is fixedly connected to a threaded rod (404). The surface of the threaded rod (404) is threadedly connected to a second adjustment block (405). The first adjustment groove (401) is slidably connected to a first adjustment block (406). The first adjustment block (406) is fixedly connected to a third servo motor body (407).

3. The FDY filament stretching and setting device according to claim 2, characterized in that: A tensioning wheel (408) is fixedly connected to the right side of the third servo motor body (407), and the tensioning wheel (408) is made of stainless steel.

4. The FDY filament stretching and setting device according to claim 3, characterized in that: The surface of the tensioning wheel (408) is covered with a protective sleeve (409), and the protective sleeve (409) is made of silicone.

5. The FDY filament stretching and setting device according to claim 1, characterized in that: The cleaning assembly (2) includes a water tank (201), and holes (202) are provided on the front and rear sides of the water tank (201). An auxiliary wheel (203) is rotatably connected inside the two holes (202), and an auxiliary rod (204) is rotatably connected inside the water tank (201).

6. The FDY filament stretching and setting device according to claim 5, characterized in that: A transparent glass (205) is fixedly connected to the front side of the water tank (201), and a protective cover (206) is snapped onto the top of the water tank (201).

7. The FDY filament stretching and setting device according to claim 1, characterized in that: The top cover (102) has an installation hole (5) at the top. A hollow plate (6) is fixedly connected inside the installation hole (5). A fan body (7) is fixedly connected inside the hollow plate (6). A filter frame (8) is snapped onto the top of the hollow plate (6).

8. The FDY filament stretching and setting device according to claim 1, characterized in that: The right side of the box (101) is provided with a pull-out hole (9), and a collection box (10) is snapped into the inside of the pull-out hole (9).

Citation Information

Patent Citations

  • Tensile forming structures of FDY long filament

    CN207672165U

  • FDY filament stretching and shaping device

    CN209974977U