Bridge pier body steel bar positioning device

The main frame and correction mechanism of the bridge pier rebar positioning device solve the problem of low rebar installation positioning accuracy, achieve precise alignment of rebar spacing, and improve the safety and service life of the bridge.

CN223576970UActive Publication Date: 2025-11-21HUBEI YITONG CONSTR ENG CO LTD
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Patent Information

Application Number
CN202423197490.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-11-21
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

Low installation and positioning accuracy of bridge pier reinforcement bars leads to inconsistent reinforcement bar spacing, affecting the internal stress distribution of the pier and the thickness of the concrete cover, thus threatening the safety and service life of the bridge.

Method used

A bridge pier rebar positioning device is adopted, including a main frame, positioning clamps and a correction mechanism. The main frame is a detachable U-shaped half-frame, which is fixed into a whole by bolts. It is equipped with positioning clamps and a correction mechanism. The positioning clamps are used to fix the rebars, and the correction mechanism is connected to the positioning head through a steel wire rope to correct the rebar offset.

Benefits of technology

It improves the installation and positioning accuracy of the reinforcing bars in bridge piers, ensures consistent bar spacing, improves the stress distribution inside the piers and the thickness of the concrete cover, and enhances the safety and service life of the bridge.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bridge pier body reinforcing steel bar positioning device which comprises a main frame, a positioning clamp and a correcting mechanism, the main frame is a three-dimensional rectangular frame formed by welding an upper layer reinforcing steel bar hoop, a lower layer reinforcing steel bar hoop and a plurality of vertical angle steel, the main frame is two detachable symmetrical U-shaped half frames, and the two symmetrical U-shaped half frames are fixed into a whole through bolts; a plurality of positioning hoops are uniformly arranged on the upper reinforcing steel bar hoop, a locking handle is arranged on one side of each positioning hoop and used for fixing the positioning hoop on a measuring point, and a positioning head is arranged on the other side of each positioning hoop; the correcting mechanism is detachably installed at any position of the main frame, connected with the positioning head through a steel wire rope and used for correcting steel bar deviation. The problems that deviation exists in bridge pier body steel bar installation, and the positioning precision is low are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bridge pier body reinforcement positioning technical field especially is related to a bridge pier body reinforcement positioning device. BACKGROUND

[0002] In the field of bridge construction engineering, bridge piers play a crucial role as the main supporting structure of bridges. They not only bear the weight of the superstructure but also must be able to withstand various external forces such as wind, water pressure, and seismic forces. Therefore, the stability and safety of the bridge pier directly affect the durability and safety of the entire bridge, making it a key link in bridge design and construction.

[0003] Bridge piers are usually composed of several important parts: the pile cap located underwater or below ground, which transmits the load of the bridge pier to the foundation; the main structure of the bridge pier, which bears and transmits the load from the superstructure; the beam cover connecting the bridge pier and the superstructure, which provides the necessary tensile strength for the pier body and enhances the mechanical properties of the concrete. The installation quality and positioning accuracy of the reinforcement have a decisive influence on the overall performance of the bridge pier. Reinforcement is not only an important component of concrete structures but also one of the key factors to ensure the good condition of the bridge pier during long-term service.

[0004] Traditional construction methods have obvious limitations in the installation process of pier body reinforcement. Due to the limitations of measurement tools and techniques, the positioning of pier body reinforcement often fails to achieve the desired accuracy. This may result in deviations between the actual installation position and design requirements, causing inconsistencies in the spacing between the reinforcement, even exceeding the error range allowed by relevant specifications. Such deviations can cause a series of problems: on the one hand, the internal stress distribution of the bridge pier becomes uneven, some areas may bear excessive stress, while other areas may not fully utilize their carrying capacity; on the other hand, the thickness of the concrete protective layer will also change, affecting the corrosion resistance of the reinforcement and the service life of the bridge. Over time, these problems may cause cracks or other structural damage to the bridge pier, threatening the safe operation of the entire bridge.

[0005] Therefore, there is an urgent need for a device that can improve the positioning accuracy of pier body reinforcement installation. UTILITY MODEL CONTENT

[0006] The main purpose of the utility model is to provide a bridge pier body reinforcement positioning device to solve the problem of deviation and low positioning accuracy in the installation of bridge pier body reinforcement.

[0007] To solve the above technical problems, the utility model adopts the technical scheme of a bridge pier body reinforcing steel bar positioning device, including main frame, positioning clamp and correction mechanism, the main frame is two layers of reinforcing steel bar hoop and a plurality of vertical angle steel welded stereo rectangular frame, the main frame is two symmetrical U shape half frame which can be dismantled, and is fixed into a whole through bolt;

[0008] A plurality of positioning clamps are evenly arranged on the upper reinforcing steel bar hoop, one side of the positioning clamp is provided with a locking handle for fixing the positioning clamp on the measuring point, and the other side is provided with a positioning head.

[0009] The correction mechanism is detachably installed on the main frame at any position and is connected with the positioning head through a steel wire rope, and is used for correcting the deviation of the reinforcing steel bar.

[0010] In the preferred scheme, the contour of the main frame is matched with the outer dimension of the pier body, the lower reinforcing steel bar hoop of the two U-shaped half frames is symmetrically welded with a fixing rod on both sides, the length of the fixing rod is greater than the width of the main frame, and the main frame is fixed above the reinforcing steel pier body point to be installed through the fixing rod.

[0011] In the preferred scheme, the two U-shaped half frames are welded with angle steels opposite to each other, a plurality of bolts are arranged along the height direction of the angle steels, the bolts pass through the angle steels opposite to each other on both sides, so that the two U-shaped half frames are fixed into a whole.

[0012] In the preferred scheme, the positioning clamp comprises a circular ring, a locking handle and a positioning head.

[0013] The circular ring is sleeved on the reinforcing steel bar hoop, the inner diameter of the circular ring is greater than the outer diameter of the reinforcing steel bar hoop, and the circular ring is used for allowing the circular ring to slide along the reinforcing steel bar hoop.

[0014] In the preferred scheme, the circular ring is provided with a through inner thread hole corresponding to the locking handle, the lower end of the locking handle is provided with a matched outer thread, and the lower end of the locking handle is screwed into the circular ring and abuts against the reinforcing steel bar hoop.

[0015] In the preferred scheme, the main body of the positioning head is a U-shaped fork structure, has two forks, the reinforcing steel bar to be installed abuts against the inner side of the U-shaped fork structure, and the side surface of each fork is provided with a through hook hole for being connected with the correction mechanism.

[0016] In the preferred scheme, the correction mechanism comprises a hand-operated hoist, a steel wire rope and a hook.

[0017] The hand-operated hoist is detachably installed on the main frame at any position through a fixing mechanism.

[0018] One end of the steel wire rope is wound on the hand-operated hoist, and the other end is connected with the hook.

[0019] The hook passes through the hook hole on the fork on one side and is connected with the positioning head.

[0020] In the preferred embodiment, an adjusting mechanism is further arranged between the rear end of the hook and the steel wire rope, for fine adjustment of the position of the hook.

[0021] The adjusting mechanism comprises a basket screw and two screw rods with opposite screw directions, the basket screw is provided with through inner thread holes at both ends, which are adapted to the outer threads of the screw rods, the lower end of the screw rod is screwed into the basket screw, one side of the screw rod is connected with the hook, and the other side of the screw rod is connected with the steel wire rope.

[0022] In the preferred embodiment, the fixing mechanism is composed of a plurality of fixing hoops, the structure of the fixing hoop is that two symmetrical semicircular rings are adapted to the diameters of the cylindrical diameters of the mounting points on the main frame, one end of the semicircular ring is connected with the bottom plate of the hand-operated hoist, and the other end is spaced apart by a distance and connected through a stud bolt.

[0023] In the preferred embodiment, two fixing hoops are symmetrically arranged along the lateral center axis of the bottom plate of the hand-operated hoist, to form a set of lateral fixing hoops.

[0024] Two fixing hoops are symmetrically arranged along the longitudinal center axis of the bottom plate of the hand-operated hoist, to form a set of longitudinal fixing hoops.

[0025] The center lines of the lateral fixing hoops and the longitudinal fixing hoops are perpendicular to each other.

[0026] The utility model provides a kind of bridge pier body reinforcing bar positioning device, including main frame, positioning clamp and correction mechanism, the main frame is the stereoscopic rectangular frame that two layers of reinforcing bar hoop and multiple vertical angle steel are welded to, the main frame is the two symmetrical U-shaped half frame of being detachable, and it is fixed into an entirety by bolt, main frame is detachable and is moved to the mounting point position after being enclosed to the size of the required construction pier pier body, as construction base, it can be repeatedly used;

[0027] A plurality of positioning clamps are evenly arranged on the upper reinforcing bar hoop, one side of the positioning clamp is provided with a locking handle for fixing the positioning clamp on the measuring point, and the other side is provided with a positioning head, the plurality of positioning clamps are simple in structure and reliable in connection, and can simultaneously position multiple points.

[0028] The correction mechanism is detachably installed at any position on the main frame and connected with the positioning head through a steel wire rope, for correcting the deviation of reinforcing bars, and the reinforcing bars with bending resistance are corrected and deviated by the correction mechanism, positioned and reviewed, so that multiple layers of reinforcing bar parts can be perfectly connected, and the problems of deviation in bridge pier body reinforcing bar installation and low positioning accuracy are solved. BRIEF DESCRIPTION OF DRAWINGS

[0029] The utility model will be further described below in combination with drawings and examples:

[0030] Figure 1It is the overall appearance side view structure diagram of the utility model;

[0031] Figure 2 It is the overall appearance top view structure diagram of the utility model;

[0032] Figure 3 It is the main frame disassembly structure diagram of the utility model;

[0033] Figure 4 It is the main frame and positioning clamp installation structure diagram of the utility model;

[0034] Figure 5 It is the correction mechanism structure diagram of the utility model;

[0035] Figure 6 It is the correction mechanism and positioning clamp connection local structure diagram of the utility model;

[0036] Figure 7 It is the positioning clamp axial measurement structure diagram of the utility model;

[0037] Figure 8 It is the positioning clamp section view structure diagram of the utility model;

[0038] Figure 9 It is the adjusting mechanism section view structure diagram of the utility model;

[0039] Figure 10 It is the manual hoist installation structure diagram of the utility model;

[0040] Figure 11 It is the fixed mechanism structure diagram of the utility model.

[0041] In the drawing: main frame 1;Reinforcing hoop 101;Angle steel 102;Fixed rod 103;Positioning clamp 2;Circular ring 201;Locking handle 202;Positioning head 203;Hook hole 2031;Correction mechanism 3;Manual hoist 301;Steel wire rope 302;Hook 303;Bolt 4;Fixed mechanism 5;Fixed hoop 501;Half circular ring 5011;Double-headed bolt 5012;Adjusting mechanism 6;Flower basket screw 601;Lead screw 602. Specific implementation

[0042] Example 1

[0043] As Figures 1-11 shown, a kind of bridge pier body reinforcing bar positioning device, including main frame 1, positioning clamp 2 and correction mechanism 3, the main frame 1 is the vertical rectangular frame of two layers of reinforcing hoop 101 and multiple vertical angle steel 102 welding composition, the main frame 1 is two symmetrical U-shaped half frame of being split, and is fixed into an entirety by bolt 4;

[0044] The upper layer of reinforcing hoop 101 is uniformly provided with a plurality of positioning clamps 2, one side of the positioning clamp 2 is provided with a locking handle 202 for fixing the positioning clamp 2 on the measuring point, and the other side is provided with a positioning head 203;

[0045] The correction mechanism 3 is detachably mounted on the main frame 1 at any position, and is connected with the positioning head 203 through a steel wire rope 302, and is used for correcting the deviation of the reinforcing bar.

[0046] The main frame 1 provided by the application is matched with the outer contour of the construction pier body, and is used as a construction base, which is detachable, reusable, simple and firm in structure, safe and reliable in positioning, and is matched with the positioning clamp 2 with a number suitable for the reinforcing bar to be installed, so that multi-point positioning and installation are realized.

[0047] In the preferred scheme, the contour of the main frame 1 is matched with the outer size of the pier body, the lower layer of reinforcing hoop 101 of the two U-shaped half frames is symmetrically welded with a fixing rod 103 on both sides, the length of the fixing rod 103 is greater than the width of the main frame 1, and the main frame 1 is fixed above the reinforcing bar pier body point to be installed through the fixing rod 103.

[0048] In the preferred scheme, the two U-shaped half frames are welded with angle steels 102 opposite to each other, a plurality of bolts 4 are arranged along the height direction of the angle steel 102, the bolt 4 penetrates through the two opposite angle steels 102 on both sides, and the two U-shaped half frames are fixed as a whole.

[0049] The main frame 1 is convenient to take materials as a whole on the construction site, and is simple in processing mode, is parallelly butted through the vertical surfaces of the two angle steels 102, and is symmetrically positioned and installed through a plurality of bolts 4, so that it is a simple and reliable contour frame scheme.

[0050] In the preferred scheme, the positioning clamp 2 comprises a circular ring 201, a locking handle 202 and a positioning head 203.

[0051] The circular ring 201 is sleeved on the reinforcing hoop 101, and the inner diameter of the circular ring 201 is greater than the outer diameter of the reinforcing hoop 101, so as to allow the circular ring 202 to slide along the reinforcing hoop 101.

[0052] In the preferred scheme, the circular ring 202 is provided with a through inner threaded hole corresponding to the locking handle 202, the lower end of the locking handle 202 is provided with a matched outer thread, and the lower end of the locking handle 202 is screwed into the circular ring 202 and abuts against the reinforcing hoop 101.

[0053] In the preferred solution, the positioning head 203 is in the shape of a U-shaped fork, with two prongs, and the reinforcing bars to be installed are placed inside the U-shaped prongs. The side of each prong is provided with a hook hole 2031 for connecting with the straightening mechanism 3.

[0054] In construction, the parts of the positioning clamp 2 can be made of common materials such as steel pipes and straight bars. The number of positioning points is determined before the main frame 1 is welded and assembled. The circular ring 202 is then fitted on the upper reinforcing bar 101. After the main frame 1 is positioned and installed, the positioning clamp 2 is slid to the required point according to the measurement points. After confirmation, the locking handle 202 is rotated to make the lower end abut against the outer surface of the reinforcing bar 101, thereby achieving the positioning of the positioning clamp 2. The reinforcing bars to be installed are placed inside the U-shaped prongs of the positioning head 203, thereby achieving the positioning of the reinforcing bars.

[0055] In the preferred solution, the straightening mechanism 3 includes a hand-operated winch 301, a steel wire rope 302, and a hook 303.

[0056] The hand-operated winch 301 is detachably installed on the main frame 1 at any position by the fixing mechanism 5.

[0057] One end of the steel wire rope 302 is wound on the hand-operated winch 301, and the other end is connected with the hook 303.

[0058] The hook 303 is connected with the positioning head 203 through the hook hole 2031 on the prong.

[0059] In the preferred solution, an adjusting mechanism 6 is further arranged between the rear end of the hook 303 and the steel wire rope 302, for fine adjustment of the position of the hook 303.

[0060] The adjusting mechanism 6 includes a flower basket screw 601 and two screw rods 602 with opposite screw directions. The flower basket screw 601 is provided with through inner thread holes at both ends, which are matched with the outer threads of the screw rods 602. The lower end of the screw rod 602 is screwed into the flower basket screw 601. One side of the screw rod 602 is connected with the hook 303, and the other side is connected with the steel wire rope 302.

[0061] In the preferred solution, the fixing mechanism 5 is composed of multiple fixing hoops 501. The structure of the fixing hoop 501 is as follows: two symmetrical semicircular rings 5011, with a diameter matched with the diameter range of the cylindrical column of the installation points on the main frame 1. One end of the semicircular ring 5011 is connected with the bottom plate of the hand-operated winch 301, and the other end is spaced apart by a certain distance and connected by a double-headed bolt 5012.

[0062] In the preferred solution, two fixing hoops 501 are symmetrically arranged along the lateral central axis of the bottom plate of the hand-operated winch 301, forming a set of lateral fixing hoops.

[0063] Two fixed hoops 501 are symmetrically arranged along the longitudinal central axis of the bottom plate of the manual winch 301, forming a set of longitudinal fixed hoops;

[0064] The center lines of the transverse fixed hoops and the longitudinal fixed hoops are perpendicular to each other.

[0065] After the steel bars are preliminarily positioned by the positioning hoop 2, the positions of the preliminarily positioned points are measured and reviewed, and if there is a deviation in the positioning of the steel bars or the bending cannot be aligned, the correction mechanism 3 is used for correction.

[0066] At the side opposite to the deviation direction of the steel bars to be corrected, the manual winch 301 is fixed and installed by the fixing mechanism 5, and the transverse fixed hoops and the longitudinal fixed hoops on the fixing mechanism 5 can be fixed on the horizontal rod or the vertical rod, so as to facilitate the workers to install the manual winch 301 to an angle at which the force can be easily applied.

[0067] The steel wire rope 302 is released, the one end of the hook 303 is pulled to the positioning head 203 of the steel bar to be adjusted and is hooked on the hook hole 2031 which is convenient for pulling the angle, the locking handle 202 is slightly loosened, the positioning hoop 2 can drive the steel bar to move, the workers shake the manual winch 301, the steel wire rope 302 is wound, and the steel bar is moved to the target position.

[0068] The manual winch 301 is selected to have a self-locking mechanism, after the steel bar is corrected to the vicinity of the target position, the current length of the steel wire rope 302 is locked, the cooperation length between the basket screw 601 on the adjusting mechanism 6 and the screw rod 602 with opposite screw directions is adjusted, the positioning distance is slightly adjusted, the locking handle 202 is tightened again, the positioning precision of the steel bar is realized, and the positioning precision of the whole device is improved.

[0069] The above-mentioned embodiments are only preferred technical solutions of the present application, and should not be regarded as limitations of the present application, and the protection scope of the present application should be the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features recorded in the claims. That is, the equivalent replacement improvement in this range is also within the protection scope of the present application.

Claims

1. A bridge pier reinforcement positioning device, characterized by: The utility model relates to a kind of steel bar installation frame, including main frame (1), positioning clamp (2) and correction mechanism (3), the main frame (1) is the stereoscopic rectangular frame of two layers of upper and lower reinforcing hoops (101) and multiple vertical angle steels (102) welding, the main frame (1) is two symmetrical U-shaped half frames of being detachable, and fixed into an entirety by bolt (4); The upper reinforcing hoop (101) is evenly provided with a plurality of positioning clamps (2), and the positioning clamp (2) is provided with a locking handle (202) on one side for fixing the positioning clamp (2) on the measuring point, and is provided with a positioning head (203) on the other side. The correction mechanism (3) is detachably installed on the main frame (1) at any position, and is connected with the positioning head (203) through a steel wire rope (302), for correcting the deviation of the steel bar.

2. The bridge pier reinforcement positioning device according to claim 1, characterized in that: The contour of the main frame (1) is matched with the outer dimension of the pier body, and the lower reinforcing hoop (101) of the two U-shaped half frames is symmetrically welded with a fixing rod (103) on both sides, the length of the fixing rod (103) is greater than the width of the main frame (1), and the main frame (1) is fixed above the steel bar pier body point to be installed through the fixing rod (103).

3. The bridge pier reinforcement positioning device of claim 2, wherein: The two U-shaped half frames are welded with angle steels (102) facing away from each other at the opposite positions, a plurality of bolts (4) are arranged along the height direction of the angle steel (102), the bolt (4) penetrates through the angle steels (102) facing away from each other on both sides, so that the two U-shaped half frames are fixed into an entirety.

4. The bridge pier reinforcement positioning device of claim 1, wherein: The positioning clamp (2) comprises a circular ring (201), a locking handle (202) and a positioning head (203). The circular ring (201) is sleeved on the reinforcing hoop (101), and the inner diameter of the circular ring (201) is greater than the outer diameter of the reinforcing hoop (101), so as to allow the circular ring (201) to slide along the reinforcing hoop (101).

5. The bridge pier reinforcement positioning device of claim 4, wherein: The circular ring (201) is provided with a through inner threaded hole corresponding to the locking handle (202), the lower end of the locking handle (202) is provided with a matched outer thread, and the lower end of the locking handle (202) is screwed into the circular ring (201) and abuts against the reinforcing hoop (101).

6. The bridge pier reinforcement positioning device of claim 4, wherein: The positioning head (203) has a U-shaped fork structure, and has two forks, the steel bar to be installed abuts against the inner side of the U-shaped fork structure, and the side surface of each fork is provided with a through hook hole (2031) for connecting with the correction mechanism (3).

7. The bridge pier reinforcement positioning device of claim 1, wherein: The correction mechanism (3) comprises a hand-operated hoist (301), a steel wire rope (302) and a hook (303). The hand-operated hoist (301) is detachably installed on the main frame (1) at any position through a fixing mechanism (5). One end of the steel wire rope (302) is wound on the hand-operated hoist (301), and the other end is connected with the hook (303). The hook (303) penetrates through the hook hole (2031) on the fork on one side to connect with the positioning head (203).

8. The bridge pier reinforcement positioning device of claim 7, wherein: An adjusting mechanism (6) is further arranged between the rear end of the hook (303) and the steel wire rope (302) for fine adjustment of the position of the hook (303). The adjusting mechanism (6) comprises a flower basket screw (601) and two screw rods (602) with opposite screw threads, the flower basket screw (601) is provided with through inner thread holes at both ends, which are matched with outer threads of the screw rods (602), the lower end of the screw rod (602) is screwed into the flower basket screw (601), one side of the screw rod (602) is connected with the hook (303), and the other side of the screw rod (602) is connected with the steel wire rope (302).

9. The bridge pier reinforcement positioning device of claim 7, wherein: The fixing mechanism (5) is composed of a plurality of fixing hoops (501), the structure of the fixing hoop (501) is that two symmetrical semicircular rings (5011) are matched with the diameter range of the cylindrical diameter of each mounting point on the main frame (1), one end of the semicircular ring (5011) is connected with the bottom plate of the manual winch (301), the other end is spaced by a distance, and is connected through a double-end bolt (5012).

10. The bridge pier reinforcement positioning device of claim 9, wherein: Two fixing hoops (501) are symmetrically arranged along both sides of the transverse central axis of the bottom plate of the manual winch (301), and form a group of transverse fixing hoops; Two fixing hoops (501) are symmetrically arranged along both sides of the longitudinal central axis of the bottom plate of the manual winch (301), and form a group of longitudinal fixing hoops; The center lines of the transverse fixing hoops and the longitudinal fixing hoops are perpendicular to each other.