Full-hydraulic split crawler-type coal mining machine
By installing a gravity sensor and float system in the water tank, the water volume is automatically monitored and atomized dust is reduced, solving the problem of no water level monitoring in the water tank and improving the efficiency and dust reduction effect of the coal mining machine.
Patent Information
- Application Number
- CN202520115548.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2035-01-17
AI Technical Summary
The existing fully hydraulic split-type tracked coal mining machine does not have a water level monitoring mechanism in its water tank, which requires manual monitoring of the water volume at regular intervals, thus reducing coal mining efficiency.
A gravity sensor and float system are installed inside the water tank. The gravity sensor detects changes in water volume and alerts the operator to add water via a central processing module. Combined with atomizing nozzles and transmission components, automatic atomization dust suppression is achieved.
It enables automatic monitoring of water tank capacity, reduces manual intervention, improves coal mining efficiency and dust reduction effect, and enhances the practicality of the coal mining machine.
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Figure CN223577912U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of coal mining machine, concretely to a full hydraulic split crawler type coal mining machine. BACKGROUND
[0002] The full hydraulic split crawler type coal mining machine refers to a coal mining machine adopting a full hydraulic transmission system, having a split structure and a crawler walking device, and realizing action control of each component through a hydraulic system, and has the characteristics of high efficiency, flexibility and convenient operation, and is therefore widely applied in the field of coal mining.
[0003] When the coal mining machine is working, the traditional coal mining machine does not have a dust reduction mechanism to reduce the dust and impurities generated by the crushing roller, which may cause the dust and impurities to scatter, affecting the safety of the construction personnel and the accuracy of the coal mining, and reducing the practicability of the coal mining machine.
[0004] In order to overcome the above-mentioned defects, the prior art 1 (Chinese patent with application number CN202121557968.6 and application date of July 9, 2021) a dust reduction mechanism for coal mining machine, the dust reduction spraying device is provided with a plurality of water spraying pipes and nozzles, which improves the spraying effect and coverage area during dust reduction, and a box is provided outside the dust reduction spraying device to protect it.
[0005] Although the prior art can realize dust reduction treatment of the crushing roller used for coal mining, it ensures the comfort of the coal mining environment, thereby improving the coal mining efficiency of the coal mining machine, but the water tank does not have a water capacity monitoring mechanism to monitor the water capacity inside the water tank, so it is necessary to manually monitor the water capacity inside the water tank regularly, which reduces the coal mining efficiency of the coal mining machine.
[0006] Therefore, we propose a full hydraulic split crawler type coal mining machine to solve the above problems. INVENTION CONTENTS
[0007] The utility model aims at providing a full hydraulic split crawler type coal mining machine to solve the problem that there is no water level capacity monitoring mechanism in the water tank on the market to monitor the water capacity inside the water tank, so it is necessary to manually monitor the water capacity inside the water tank regularly, which reduces the coal mining efficiency of the coal mining machine.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a full hydraulic split crawler type coal mining machine, comprising a machine body and a mobile crawler, wherein the mobile crawler is arranged on the outer side of the bottom of the machine body, and the top end of the machine body is screw-mounted with a water tank.
[0009] Further comprising: the two ends of the fuselage are provided with mounting arms through screw positioning, the two mounting arms are in inclined shape, and the outer ends of the two mounting arms are rotatably provided with crushing rollers, and the two crushing rollers are symmetrically arranged about the vertical center line of the fuselage;
[0010] The inside of the water tank is provided with gravity sensors through slot positioning, and the top ends of the two gravity sensors correspond to pressing blocks, and the two gravity sensors are connected to the controller outside through the central processing module.
[0011] Preferably, the inside of the water tank is provided with mounting rods through positioning at both ends, and the two mounting rods are symmetrically arranged about the vertical center line of the water tank, and the outer ends of the two mounting rods are slidably provided with floating plates.
[0012] Preferably, the two floating plates are made of foam material, and the bottom ends of the two floating plates are provided with pressing blocks through positioning.
[0013] Preferably, the top ends of the two mounting arms are rotatably provided with mounting seats, the top ends of the two mounting seats are rotatably provided with atomizing nozzles, the two atomizing nozzles are in inclined shape, and the outer ends of the two atomizing nozzles correspond to crushing rollers.
[0014] Preferably, the inner ends of the two atomizing nozzles are sealingly connected with conveying pipes, and the inner ends of the two conveying pipes are sealingly connected to the bottom sides of the water tank.
[0015] Preferably, the inside of the two mounting seats is rotatably provided with rotating shafts through slotting, the front ends of the rotating shafts are connected to the output ends of the crushing rollers through transmission assemblies, the outer ends of the rotating shafts are provided with half gears through penetration, and the outer sides of the half gears are meshingly connected with rotating gears.
[0016] Preferably, the rotating gears are rotatably installed in the top inner sides of the two mounting seats through torsion springs, and the output ends of the two rotating gears are penetratingly connected with the atomizing nozzles.
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] (1) The gravity sensors are arranged at the bottom of the water tank, and the pressing blocks are arranged at the top ends of the two gravity sensors, so that when the water capacity in the water tank decreases, the pressing blocks at the bottom ends of the two floating plates can press the two gravity sensors, the two gravity sensors can transmit information to the controller outside through the central processing module and remind the staff to handle in time, and the practicability is better.
[0019] (2) Further, the installation rod is arranged at both ends of the inside of the water tank, and then the floating plate is slidably arranged outside the two installation rods, the two floating plates are slidably limited by the two installation rods, the misalignment of the two floating plates during lifting is avoided, and the movement stability of the two floating plates is improved;
[0020] (3) The atomizing nozzle is arranged at the top end of the two installation arms, and the water tank is sealingly connected to the inner end of the two atomizing nozzles through the conveying pipe, so that the water in the water tank can be atomized and sprayed to the two crushing rollers through the two atomizing nozzles, thereby realizing atomization and dust reduction, and the practicability is better;
[0021] (4) Further, the transmission assembly is connected to the output end of the two crushing rollers, so that the transmission assembly drives the rotating shaft to rotate while the crushing roller rotates, and the rotating shaft drives the rotating gear meshed and connected outside the half gear to rotate, so that the atomizing nozzle can be turned and swung, the atomizing range of the atomizing nozzle is enlarged, and the dust reduction range is improved;
[0022] (5) Further, the torsion spring is wound and connected to the output end of the two rotating gears, and the atomizing nozzle is connected to the outer end of the two torsion springs, so that the atomizing nozzle after turning and swinging can be elastically reset by the elastic force of the two torsion springs, so as to realize reciprocating turning and swinging of the atomizing nozzle, and improve the coal mining efficiency of the coal mining machine. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is a three-dimensional structure schematic diagram of the utility model;
[0024] Figure 2 It is a three-dimensional structure schematic diagram of the utility model installation arm and crushing roller;
[0025] Figure 3 It is a three-dimensional structure schematic diagram of the utility model installation arm and crushing roller;
[0026] Figure 4 It is a three-dimensional structure schematic diagram of the utility model installation arm and crushing roller;
[0027] Figure 5 It is a three-dimensional structure schematic diagram of the utility model installation arm and crushing roller;
[0028] Figure 6 It is a three-dimensional structure schematic diagram of the utility model installation arm and crushing roller; Figure 5 It is a three-dimensional structure schematic diagram of the utility model installation arm and crushing roller;
[0029] In the figure: 1, fuselage; 2, mobile track; 3, mounting arm; 4, crushing roller; 5, mounting seat; 6, atomizing nozzle; 7, conveying pipe; 8, water tank; 9, transmission assembly; 10, rotating shaft; 11, half gear; 12, rotating gear; 13, torsion spring; 14, mounting rod; 15, floating plate; 16, extrusion block; 17, gravity sensor. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0031] The utility model provides the following technical scheme:
[0032] Embodiment one, to solve the problem that the water level capacity monitoring mechanism is not arranged in the existing water tank 8 to monitor the water capacity inside the water tank 8, so that the water capacity inside the water tank 8 needs to be monitored artificially periodically, and the coal mining efficiency of the coal mining machine is reduced, discloses:
[0033] The fuselage 1 is provided with the mobile track 2 on the bottom outer side, and the top end of the fuselage 1 is screw-mounted with the water tank 8;
[0034] Further comprising: the two ends of the fuselage 1 are screw-positioned and installed with the mounting arms 3, the two mounting arms 3 are in inclined shape, the outer ends of the two mounting arms 3 are rotationally installed with the crushing rollers 4, and the two crushing rollers 4 are symmetrically arranged about the vertical center line of the fuselage 1;
[0035] The inside of the water tank 8 is groove-positioned and installed with the gravity sensors 17, the top ends of the two gravity sensors 17 correspond to the extrusion blocks 16, and the two gravity sensors 17 are connected to the controller outside through the central processing module.
[0036] The two ends of the inside of the water tank 8 are positionally installed with the mounting rods 14, the two mounting rods 14 are symmetrically arranged about the vertical center line of the water tank 8, and the outer ends of the two mounting rods 14 are slidingly installed with the floating plates 15.
[0037] The two floating plates 15 are made of foam material, and the bottom ends of the two floating plates 15 are positionally installed with the extrusion blocks 16.
[0038] As Figures 1-6As shown, when the coal mining machine is working on the thin coal seam, the water tank 8 will seal the water in the water tank 8 to the two atomizing nozzles 6 through the two delivery pipes 7 for atomizing spraying, that is, the water vapor atomized and sprayed by the two atomizing nozzles 6 can atomize and spray the dust and impurities generated by the two crushing rollers 4, thereby improving the cleanliness of the coal mining environment and better practicality.
[0039] When the water capacity in the water tank 8 decreases, the floating plate 15 will move downward with the water capacity, and at this time the two floating plates 15 will move downward on the outside of the two mounting rods 14, and the two mounting rods 14 will slide and limit the floating plate 15, and at this time the extrusion block 16 at the bottom of the two floating plates 15 will extrude and collide with the two gravity sensors 17, and then the two gravity sensors 17 will be transmitted to the controller outside through the central processing module and remind the staff to add water in time, which is more practical and does not need to be observed regularly.
[0040] In example two, unlike example one, the two crushing rollers 4 can be reciprocatingly oscillated to atomize and reduce dust, avoid the phenomenon of floating dust generated by coal mining, improve the stability of the coal mining machine, and disclose:
[0041] The top end of the two mounting arms 3 is rotatably mounted with a mounting seat 5, and the top end of the two mounting seats 5 is rotatably mounted with an atomizing nozzle 6, and the two atomizing nozzles 6 are inclined, and the outer end of the two atomizing nozzles 6 corresponds to the crushing roller 4.
[0042] The inner end of the two atomizing nozzles 6 is sealingly connected with a delivery pipe 7, and the inner end of the two delivery pipes 7 is sealingly connected to the bottom of the water tank 8.
[0043] The inside of the two mounting seats 5 is rotatably installed with a rotating shaft 10, and the front end of the rotating shaft 10 is connected to the output end of the crushing roller 4 through a transmission assembly 9, the outer end of the rotating shaft 10 is penetrated with a half gear 11, and the outer side of the half gear 11 is meshingly connected with a rotating gear 12, the rotating gear 12 is rotatably installed on the top inside of the two mounting seats 5 through a torsion spring 13, and the output end of the two rotating gears 12 is penetrated and connected with the atomizing nozzle 6.
[0044] As Figures 1-4As shown, while the two crushing rollers 4 rotate, the transmission assembly 9 connected to the output ends of the two crushing rollers 4 also drives the two rotating shafts 10 to rotate at the same time, at this time, the two rotating shafts 10 drive the rotating gears 12 meshed and connected outside the two half gears 11 to drive the atomizing nozzles 6 to swing and overturn, so that the atomizing dust-settling range of the two atomizing nozzles 6 can be improved, and finally the elastic reset of the position of the two rotating atomizing nozzles 6 can be realized by the elastic force of the two torsion springs 13, so as to realize repeated overturning and swinging in the later period, improve the coal mining efficiency of the coal mining machine, and better the practicability.
[0045] The contents not described in detail in the specification belong to the prior art known by the person skilled in the art, although the utility model has been described in detail with reference to the foregoing embodiments, the person skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.
Claims
1. A full hydraulic split crawler mining machine, comprising a machine body (1) and a moving crawler (2), wherein the moving crawler (2) is arranged outside the bottom of the machine body (1), and a water tank (8) is screw-mounted on the top end of the machine body (1); characterized in that Further comprising: Both ends of the machine body (1) are screw-positioned and mounted with mounting arms (3), and the two mounting arms (3) are in an inclined shape, and the outer ends of the two mounting arms (3) are rotationally mounted with crushing rollers (4), and the two crushing rollers (4) are symmetrically arranged about the vertical center line of the machine body (1); The inside of the water tank (8) is groove-positioned and mounted with gravity sensors (17), and the top ends of the two gravity sensors (17) correspond to extrusion blocks (16), and the two gravity sensors (17) are connected to the controller outside through a central processing module.
2. A full-hydraulic split-track type coal mining machine according to claim 1, characterized in that: Both ends of the inside of the water tank (8) are positionally mounted with mounting rods (14), and the two mounting rods (14) are symmetrically arranged about the vertical center line of the water tank (8), and the outer ends of the two mounting rods (14) are slidably mounted with floating plates (15).
3. A full-hydraulic split-track type coal mining machine according to claim 2, characterized in that: The two floating plates (15) are made of foam material, and the bottom ends of the two floating plates (15) are positionally mounted with extrusion blocks (16).
4. A full-hydraulic split-track type coal mining machine according to claim 1, characterized in that: The top ends of the two mounting arms (3) are rotationally mounted with mounting seats (5), and the top ends of the two mounting seats (5) are rotationally mounted with atomizing nozzles (6), and the two atomizing nozzles (6) are in an inclined shape, and the outer ends of the two atomizing nozzles (6) correspond to the crushing rollers (4).
5. A full-hydraulic split-track shearer according to claim 4, characterized in that: The inner ends of the two atomizing nozzles (6) are sealingly connected with conveying pipes (7), and the inner ends of the two conveying pipes (7) are sealingly connected to the bottom sides of the water tank (8).
6. A full-hydraulic split-track type coal mining machine according to claim 4, characterized in that: The inside of the two mounting seats (5) is groove-rotationally mounted with rotating shafts (10), and the front ends of the rotating shafts (10) are connected to the output ends of the crushing rollers (4) through transmission assemblies (9), the outer ends of the rotating shafts (10) are penetratingly mounted with half pinions (11), and the outer sides of the half pinions (11) are meshingly connected with rotating gears (12).
7. A full-hydraulic split-track type coal mining machine according to claim 6, characterized in that: The rotating gears (12) are rotationally mounted on the top inside of the two mounting seats (5) through torsion springs (13), and the output ends of the two rotating gears (12) are penetratingly connected with the atomizing nozzles (6).
Citation Information
Patent Citations
Dust falling mechanism for coal mining machine
CN215830499U