Grease cleaning and smearing tool for variable pitch and yaw gear ring of wind generating set

Abstract

The utility model provides a tool for cleaning and smearing grease of a variable pitch gear ring and a yaw gear ring of a wind generating set, which belongs to the technical field of mechanical equipment lubrication and mainly comprises an oil injector main body, an oil scraper main body, an oil supply distributor, a lubricating oil injection pump, a lubricating oil sample injector and a pedal. The oil injector main body consists of a grip, an oil injection groove, a three-way and one-way oil conveying pipeline, a limiting plate and an air outlet hole in the limiting plate; the oil scraper main body consists of a gear-shaped scraping plate attached to a gear and a grip; and the oil injector main body is connected with the oil supply distributor, the injection pump, the sample injector and the pedal through hoses. The device is simple in structure and easy to adjust and maintain. The gear lubricating device has the advantages of simple structure, high lubricating efficiency, convenience in installation, low maintenance cost and the like, can replace gear dies with different gear rings to deal with grease maintenance of gear rings of different models, and is suitable for gear lubrication of various mechanical equipment.

Description

TECHNICAL FIELD

[0001] The utility model belongs to mechanical equipment lubricating technical field relates to a practical gear oil injection and oil scraping system especially relates to a tool of wind generating set variable pitch and yaw gear ring grease cleaning and smearing. BACKGROUND

[0002] Gear transmission is a key component widely used in mechanical equipment, and its normal operation requires continuous lubrication. However, the traditional lubrication method not only has low efficiency, but also easily causes insufficient or excessive lubrication, affecting the service life and performance of the equipment. Therefore, it is particularly necessary to design a gear oil injection and oil scraping system that can efficiently, uniformly and appropriately implement lubricating oil smearing and old oil scraping operations. SUMMARY

[0003] The utility model discloses in order to make up for prior art defects, provide a tool of wind generating set variable pitch and yaw gear ring grease cleaning and smearing, the utility model discloses simple structure is easy to adjust and maintain. Lubrication efficiency is high, and the advantages such as convenient installation, low maintenance cost can replace the tooth mould of different gear rings to cope with different gear ring grease maintenance of different machine types, and are suitable for gear lubrication of various mechanical equipment.

[0004] In order to realize the above-mentioned purpose, the technical scheme adopted by the utility model is:

[0005] A tool of wind generating set variable pitch and yaw gear ring grease cleaning and smearing is an oil injection and oil scraping system suitable for industrial gear lubrication. The tool comprises an oil injector main body, an oil scraper main body, an oil supply distributor and an oil injection device, the oil injection device comprises a lubricating oil injection pump 6, a lubricating oil sampler 7 and a foot pedal 8, the oil supply distributor, the lubricating oil injection pump 6 and the lubricating oil sampler 7 are connected by hoses, the foot pedal 8 is used to press the lubricating oil out of the lubricating oil sampler 7 and deliver it to the lubricating oil injection pump 6, the oil scraper main body comprises an oil scraper main body handle and an oil scraper main body scraper, and the old oil on the gear wall is removed by manually pushing the handle up and down, and specifically:

[0006] The oil injector main body is an arc plate structure, the back surface of the oil injector main body is provided with a handle 1 and a plurality of oil delivery pipes 9 distributed at intervals, the front surface of the oil injector main body is provided with gear-shaped scrapers distributed at intervals, and the gear-shaped scrapers are used to be attached to the industrial gears to be lubricated; the gear structure of the gear-shaped scrapers is provided with an oil injector main body groove 2 and an oil outlet hole 3 in communication with the oil delivery pipe 9, and the oil injector main body groove 2 is used to store lubricating oil during use. Limiting plates 10 are arranged on the upper and lower sides of the oil injector main body, which are used to limit the relative position of the gear-shaped scrapers and the industrial gears when the gear-shaped scrapers are attached to the industrial gears, and the limiting plates 10 are provided with air outlet holes 11, which are used to ensure that the lubricating oil is evenly smeared, and when the lubricating oil overflows at the air outlet holes, it indicates that the lubricating oil has been smeared.

[0007] The oil distributor has a hollow tubular structure as its main body, with multiple oil outlets on one side. Each oil outlet has a corresponding independent regulating valve on its back side. Turning the regulating valve clockwise closes the oil outlet, and turning it counterclockwise opens it, forming a multi-channel distribution structure. The oil outlets of the hollow tubular structure are connected to the oil delivery pipe 9 on the back side of the oil injector body via a flexible hose. The oil distributor is connected to the lubricating oil injection pump 6 via the oil inlet 5 at its end. The lubricating oil injector 7 injects lubricating oil into the oil distributor through the lubricating oil injection pump 6. The multi-channel distribution structure of the oil distributor is used to distribute lubricating oil to the oil delivery pipe on the back side of the oil injector body as needed, with each oil outlet and regulating valve corresponding one-to-one and linearly distributed at equal intervals on both sides of the oil distributor.

[0008] The number of oil outlets of the oil distributor can be increased or decreased by changing to different models as needed.

[0009] Furthermore, the surface of the oil injector body, the inner wall of the oil delivery pipe 9, and the inner wall of the oil distributor are coated with an oleophobic material to reduce the adhesion of lubricating oil to the inner wall.

[0010] Furthermore, the foot pedal structure of the oil injection device can be replaced with other electrical systems to drive the oil injection device electrically.

[0011] Furthermore, the lubricating oil injector 7 is equipped with a sensor to monitor the pressure, flow rate and temperature of the lubricating oil, and to adjust the injection parameters in real time.

[0012] The process of using a tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator set includes the following steps:

[0013] First, scrape off the old lubricant scraper from the industrial gear to be lubricated. Then, start the lubricant injector 7 of the practical gear oil injection and scraping system. Push the lubricant from the lubricant injection pump 6 into the oil distributor through the foot pedal 8. The oil distributor is connected to the lubricant injection pump 6 and the oil distributor body through a hose. Distribute the lubricant evenly into each oil delivery pipe 9 of the oil distributor body. Place the oil distributor body against the gear and wait until lubricant overflows from the vent 11 on the oil distributor body, indicating that the lubricant application is complete.

[0014] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:

[0015] (1) The present invention has a high degree of automation: the system can be driven by electricity or foot pedal to adapt to different environmental needs.

[0016] (2) Precise control: The amount of lubricating oil is adjusted by the lubricating oil injector and the lubricating oil injection pump to ensure that there is not too much or too little lubricating oil.

[0017] (3) High-efficiency lubrication: It can automatically and evenly inject oil into the gears, reducing manual operation.

[0018] (4) Strong applicability: The foot pedal mechanism design enables the system to operate normally even in the absence of electricity.

[0019] (5) Simple structure and easy to use: Each component has a simple and compact structure, is easy to install and maintain.

[0020] (6) Extend equipment life: Provide continuous and stable lubrication, reduce gear wear, and improve equipment operating efficiency.

[0021] In summary, this utility model provides a tool for cleaning and applying grease to the pitch and yaw gear rings of wind turbine generator sets that is structurally sound, easy to operate, and widely applicable. It can meet the lubrication needs of various gear transmission devices and has a wide range of applications. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the gear oiling system of a preferred embodiment of the present invention;

[0023] Figure 2 A perspective view of the main body of the oiler, which is a preferred embodiment of this utility model;

[0024] Figure 3 This is a top view of the oil injector body of a preferred embodiment of the present utility model;

[0025] Figure 4 This is a perspective view of the main part of the oil scraper, which is a preferred embodiment of the present utility model.

[0026] In the diagram: 1. Handle of the oil injector body; 2. Groove of the oil injector body; 3. Oil outlet; 4. Oil outlet of the oil distributor; 5. Oil inlet of the oil distributor; 6. Lubricating oil injection pump; 7. Lubricating oil injector; 8. Foot pedal; 9. Oil delivery pipe; 10. Limiting plate; 11. Vent hole; 12. Handle of the oil scraper body; 13. Scraper body scraper. Detailed Implementation

[0027] The present invention will now be described in detail with reference to the accompanying drawings and specific embodiments, but this is not intended to limit the present invention.

[0028] like Figure 1 , Figure 2 and Figure 4As shown, a tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator is an oil injection and scraping system suitable for industrial gear lubrication. The practical gear oil injection and scraping system includes an injector body, a scraper body, an oil distributor, and an injection device. The injection device includes a lubricating oil injection pump 6, a lubricating oil sampler 7, and a foot pedal 8. The oil delivery pipe of the injector body is connected to the oil distributor, the lubricating oil injection pump 6, and the lubricating oil sampler 7 by a hose. The foot pedal 8 is used to pressurize lubricating oil from the lubricating oil sampler 7 and deliver it to the lubricating oil injection pump 6. The scraper body includes a scraper body handle and a scraper body scraper. Old oil on the gear wall is removed by manually pushing the handle up and down. This embodiment is detailed below:

[0029] Figure 2 This illustration shows the main structure of a tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator, as provided by this utility model. The main body of the lubricator is a tool for storing and applying lubricating oil. Its material can be metal, high-strength plastic, or 3D printed material. An oil injection pipe is provided on the back side, connected to a lubricating oil injection pump via a pipeline. Specifically: the main body of the lubricator has an arc-shaped plate structure. Its back side has a handle 1 and multiple spaced oil delivery pipes 9. Its front side has spaced gear-shaped scrapers for contact with the industrial gears to be lubricated. Each gear-shaped scraper has a groove 2 in the lubricator body and an oil outlet 3 connected to the oil delivery pipes 9. The groove 2 is used to store lubricating oil during use. Limiting plates 10 are provided on the upper and lower sides of the lubricator body to limit the relative position of the gear-shaped scrapers when they are in contact with the industrial gears. The limiting plates 10 also have vents 11 to ensure even application of lubricating oil. When lubricating oil overflows from the vents, it indicates that the application of lubricating oil has been completed.

[0030] The oil distributor has a hollow tubular structure as its main body, with nine oil outlets on one side. Each oil outlet has a corresponding independent regulating valve on its back side. Turning the regulating valve clockwise closes the oil outlet, and turning it counterclockwise opens the outlet, forming a multi-channel distribution structure. The oil outlets of the hollow tubular structure are connected to the oil delivery pipe 9 on the back side of the oil injector body via a flexible hose. The oil distributor is connected to the lubricating oil injection pump 6 through the oil inlet 5 at its end. The lubricating oil injector 7 injects lubricating oil into the oil distributor through the lubricating oil injection pump 6.

[0031] In this embodiment, the surface of the oil injector body, the inner wall of the oil delivery pipe 9, and the inner wall of the oil distributor are coated with an oleophobic material to reduce the adhesion of lubricating oil to the inner wall.

[0032] In this embodiment, the function of the lubricating oil injector 7 is to control the amount of lubricating oil injected. The injector is equipped with a micro-oil volume adjustment device, which can adjust the flow rate of the lubricating oil according to the needs of different gears. The lubricating oil injector 7 is equipped with sensors to monitor the pressure, flow rate, and temperature of the lubricating oil, and to adjust the injection parameters in real time.

[0033] In this embodiment, a foot pedal 8 is also included. The foot pedal mechanism is linked with the lubricating oil injection 6. When the operator steps on the foot pedal 8, the foot pedal mechanism drives the lubricating oil injector 7 to work and deliver the lubricating oil to the oil distributor. The foot pedal mechanism has a simple structure and realizes power transmission through the mechanical lever principle. The foot pedal mechanism is suitable for working environments without power supply.

[0034] In this embodiment, the lubricating oil injection pump 6 is used to transport lubricating oil from the injector body to the oil distributor, and then into the injector body through the oil pipeline, and finally inject it into the gear lubrication point. The pump adopts a plunger structure and is driven by a motor. In the absence of electricity, the pump body can be driven by foot pedal 8, which improves the applicability of the system. The lubricating oil injection pump has a pressure regulating valve, which can adjust the oil pressure according to the gear lubrication requirements to ensure that the lubricating oil is delivered as needed.

[0035] The above description is a specific embodiment of the present utility model. However, those skilled in the art can make various changes and improvements to the present utility model based on the above embodiments, and all such changes and improvements fall within the protection scope of the present utility model.

Claims

1. A tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator set, characterized in that, The tool includes an oil injector body, an oil scraper body, an oil distributor, and an oil injection device. The oil injection device includes a lubricating oil injection pump (6), a lubricating oil injector (7), and a foot pedal (8). The oil delivery pipe (9) of the main body of the oiler is connected in sequence to the oil distributor, the lubricating oil injection pump (6), and the lubricating oil sampler (7). The foot pedal (8) is used to press out the lubricating oil from the lubricating oil sampler (7) and deliver it to the lubricating oil injection pump (6). The main body of the scraper includes a scraper handle and a scraper blade. The old oil on the gear wall is removed by manually pushing the handle up and down. The main body of the oiler is an arc-shaped plate structure. The back of the oiler is provided with a handle (1) and multiple oil delivery pipes (9) spaced apart. The front of the oiler is provided with a gear-shaped scraper for fitting with the industrial gear to be lubricated. The gear structure of the gear-shaped scraper is provided with a groove (2) of the main body of the oiler and an oil outlet (3) connected to the oil delivery pipes (9). The groove (2) is used to store lubricating oil during use. The oil distributor is equipped with a multi-channel distribution structure, which distributes lubricating oil to the oil delivery pipe (9) of the oiler body through the multi-channel distribution structure.

2. The tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator set according to claim 1, characterized in that, The upper and lower sides of the oil injector body are provided with limiting plates (10) to limit the relative position of the gear sample scraper and the industrial gear when they are in contact. The limiting plates (10) are provided with air vents (11) to ensure that the lubricating oil is applied evenly. When lubricating oil overflows from the air vents (11), the lubricating oil application is completed.

3. The tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator set according to claim 1, characterized in that, The oil distributor has a hollow tubular structure as its main body, with multiple oil outlets on one side. Each oil outlet has a corresponding independent regulating valve on its back side. The regulating valve can be turned clockwise or counterclockwise. The regulating valve is defined as the closed state when it blocks the oil outlet, and can be adjusted to the open state when it is turned, forming a multi-channel distribution structure.

4. The tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator set according to claim 3, characterized in that, Each oil outlet and regulating valve of the oil distributor corresponds to one another and are linearly distributed at equal intervals on both sides of the oil distributor.

5. The tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator set according to claim 3, characterized in that, Each oil outlet of the oil distributor is connected to the oil supply pipe (9) of the oil injector body via a hose; the oil distributor is connected to the lubricating oil injection pump (6) via the oil inlet (5) at the end, and the lubricating oil injector (7) injects lubricating oil into the oil distributor via the lubricating oil injection pump (6).

6. The tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator set according to claim 3, characterized in that, The number of oil outlets in the oil distributor can be adjusted as needed.

7. The tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator set according to claim 1, characterized in that, The surface of the injector body, the inner wall of the oil delivery pipe (9) and the inner wall of the oil distributor are coated with an oleophobic material.

8. The tool for cleaning and applying grease to the pitch and yaw gear rings of a wind turbine generator set according to claim 3, characterized in that, The lubricating oil injector (7) is equipped with a sensor to monitor the pressure, flow rate and temperature of the lubricating oil and adjust the injection parameters in real time.

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