Sampling knife and sampling equipment
By incorporating a cylindrical blade body, a sliding top plate, and multiple needle assemblies into the sampling knife, the safety risks and low efficiency issues in the tire factory sampling process are resolved, achieving a stable sample detachment from the rubber.
Patent Information
- Application Number
- CN202422582586.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Existing tire factory sampling processes present safety risks and low production efficiency issues, and automated sampling equipment cannot effectively separate the sample from the original rubber sheet, leading to sampling failures.
A sampling knife was designed, comprising a cylindrical blade body, a sliding top plate, and multiple pin assemblies. The pins pre-cut and fix the sample, and enhance the fixation effect of the sample after cutting, ensuring that the sample can be stably detached from the rubber.
This improves the safety and efficiency of the sampling process, ensures that samples can be successfully removed from the rubber, avoids sample detachment, and increases the sampling success rate.
Smart Images
Figure CN223581415U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of sampling equipment, in particular to a sampling knife and a sampling equipment. BACKGROUND
[0002] At present, in a tire factory, the sampling method is manual sampling. During the sampling process, the equipment is running, which poses a great safety risk to the operator. If the equipment is not running during the sampling process, the sampling time will be lengthened, affecting the production efficiency. In order to optimize the production efficiency and safety risk in the sampling process, various automatic sampling forms are available, but each type of automatic sampling form has the problem that after the sample is taken, it cannot be separated from the original rubber sheet, or after being separated, it falls on the original rubber sheet, and finally the sampling cannot be successful. SUMMARY
[0003] The utility model of the present application aims to provide a sampling knife and a sampling equipment to improve the sampling effect.
[0004] The present application provides a sampling knife, which comprises: a knife body, which is a cylindrical structure, and has a containing cavity for containing a sample inside; a cutting edge of the knife body is located at one end of the knife body; a top plate is located inside the knife body and can slide relative to the knife body, and the sliding direction of the top plate is along the axial direction of the knife body; when the top plate slides to a set position, the top plate pushes the sample out of the containing cavity; a pin assembly comprises a plurality of pins for fixing the sample, each pin is fixed inside the knife body, the length direction of each pin is along the axial direction of the knife body, and the tip of each pin can penetrate through the top plate and be exposed.
[0005] In the above technical solution, the rubber sample is fixed by the pins before sampling, and after cutting is completed, the fixing effect of the sample is enhanced by the pins, which improves the effect of the sampling knife carrying the sample away from the rubber after cutting the sample.
[0006] In a specific implementation, the plurality of pins are arranged around the axis of the knife body.
[0007] In a specific implementation, the plurality of pins are arranged at equal intervals.
[0008] In a specific implementation, the knife body is a cylindrical structure; wherein,
[0009] The perpendicular distance d of each pin to the axis of the knife body and the inner diameter r of the knife body satisfy:
[0010] 1 / 4r≤d≤4 / 5r.
[0011] In a specific implementation, each pin is threadedly connected with the knife body.
[0012] In one specific implementation, the top plate is provided with a plurality of through holes, and the plurality of through holes correspond to the plurality of pins one by one.
[0013] Each of the pins is arranged in the corresponding through hole.
[0014] In one specific implementation, the tip of the pin is exposed outside the cutter body.
[0015] In one specific implementation, the length of the tip of the pin exposed outside the cutter body is between 5mm and 10mm.
[0016] In the second aspect, a sampling device is provided, which includes a follower seat and the sampling cutter described in any one of the above technical solutions arranged on the follower seat.
[0017] In the above technical solution, the pin is used to fix the rubber sample before sampling, and the pin is used to enhance the fixing effect of the sample after cutting, thereby improving the effect of the sampling cutter carrying the sample away from the rubber after cutting. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The structure diagram of the sampling cutter provided in the embodiments of the present application is shown. DETAILED DESCRIPTION
[0019] In order to make the purpose, technical solutions and advantages of the present application clearer, the present application will be further described in detail below with reference to the drawings.
[0020] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in one or more embodiments of the present application should be understood as the general meaning understood by those skilled in the art to which the present disclosure belongs. The terms "first", "second" and the like used in one or more embodiments of the present application do not represent any order, quantity or importance, but are only used to distinguish different components. "Include" or "contain" and the like mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connected" or "connected" and the like are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0021] To facilitate the understanding of the sampling knife provided by the embodiments of the present application, first, the application scenarios thereof are described. The sampling knife provided by the embodiments of the present application is applied to a sampling device. In the prior art, when rubber is sampled, the sampling knife is used to cut the rubber to take the sample off the rubber. However, the sample is prone to falling off when the rubber is cut. Therefore, the embodiments of the present application provide a sampling knife to improve the sampling effect of the sampling knife. The sampling knife is described in detail below in combination with specific drawings and embodiments.
[0022] Reference Figure 1 illustrated, Figure 1 The structure of the sampling knife provided by the embodiments of the present application is shown in FIG. 1. The sampling knife provided by the embodiments of the present application includes a knife body 10, a top plate 30, and a pin assembly. The knife body 10 is used to cut a sample on rubber. The knife body 10 is a cylindrical structure and can accommodate the cut sample. The top plate 30 is located in the knife body 10. The top plate 30 can move relative to the knife body 10 to push the sample out of the knife body 10 when the sample is molded. The pin assembly is also arranged in the knife body 10. The pin assembly cooperates with the sample to fix the sample, thereby improving the stability of the sample in the knife body 10 and facilitating the sample to be taken off the rubber. The structure of the sampling knife is described in detail below in combination with specific embodiments and drawings.
[0023] Continuing to refer to Figure 1 illustrated, the knife body 10 provided by the embodiments of the present application is a cylindrical structure. For example, the knife body 10 can be open at one end or both ends. In specific arrangements, the embodiments of the present application do not make specific limitations. The knife body 10 has a cutting edge 11 and an accommodation cavity. The cutting edge 11 of the knife body 10 is located at the end (open end) of the knife body 10. When the knife body 10 is a cylindrical structure open at both ends, the cutting edge 11 is located at one of the open ends. That is, when the knife body 10 is a cylindrical structure, the cutting edge 11 is a ring-shaped cutting edge 11. When the rubber is cut, the cutting edge 11 is inserted into the rubber and can cut the sample from the rubber. The sample is retained in the cylindrical structure. The above-mentioned accommodation cavity is the space enclosed by the cylindrical structure. After the sample is cut by the cutting edge 11, the sample can be located in the accommodation cavity and accommodated by the accommodation cavity.
[0024] The top plate 30 is arranged in the knife body 10. The top plate 30 can slide relative to the knife body 10 to push the sample out of the accommodation cavity by the top plate 30 when sampling. In specific arrangements, the sliding direction of the top plate 30 is along the axis direction of the knife body 10. When the knife body 10 cuts the rubber, the top plate 30 is located in the accommodation cavity and away from the cutting edge 11. The top plate 30 and the cutting edge 11 form the above-mentioned accommodation cavity. The sample can be accommodated in the accommodation cavity. When the sample needs to be taken out, the top plate 30 moves towards the cutting edge 11. When the top plate 30 slides to the set position, the top plate 30 pushes the sample out of the accommodation cavity, thereby completing the sampling of the sample.
[0025] The needle assembly is also arranged in the cutter body 10. The needle assembly is used to fix the sample when the sample is in the accommodation cavity. Specifically, the needle assembly includes a plurality of needles 20 for fixing the sample, wherein each needle 20 is fixed in the cutter body 10, and the length direction of each needle 20 is along the axis direction of the cutter body 10. When cooperating with the top plate 30, the tip of each needle 20 can pass through the top plate 30 and is exposed.
[0026] In use, the needle 20 is used to insert into the sample to fix the sample. For example, when the cutting edge 11 cuts the sample, the needle 20 is inserted into the sample at the same time, and the sample and the needle 20 are fixed through the deformation of the sample. When the cutter body 10 is taken out of the rubber, since the sample is fixed by the needle 20, the sample can move synchronously with the cutter body 10 to remain in the accommodation cavity. In addition, when the cutting edge 11 of the cutter body 10 cuts the rubber, if there is a part that is not cut off, the sample piece can be taken off from the rubber through the pulling of the needle 20.
[0027] When the sample piece is taken out of the cutter body 10, the top plate 30 moves and pushes the sample to fall off from the needle 20, thereby completing the sampling of the sample piece.
[0028] As can be seen from the above description, the sampling cutter provided by the embodiment of the present application can fix the rubber sample formed by pre-cutting through the needle 20 before sampling, and can enhance the fixing effect of the sample piece through the needle 20 after cutting, thereby improving the effect that the sampling cutter can carry the sample to separate from the rubber after cutting the sample. Thus, the sampling effect is provided.
[0029] Continuing to refer to Figure 1 As shown, the number of the needle 20 provided by the embodiment of the present application is a plurality, such as three, four, five or the like, which only needs to be able to fix the sample piece. In an implementable scheme, the plurality of needles 20 are arranged around the axis of the cutter body 10. For example, Figure 1 As shown in the middle, the plurality of needles 20 are arranged in a ring shape. When the number of the needle 20 is other number, the needle 20 can be arranged in a ring shape or a plurality of ring shapes. In this way, the stability of the sample can be improved when the sample is fixed by the needle 20.
[0030] In an implementable scheme, the plurality of needles 20 are arranged in an equal interval manner, that is, the distance between any two adjacent needles 20 is equal when the plurality of needles 20 are arranged in a ring shape, so that the stress of the sample piece is uniform when the needle 20 is inserted into the sample piece, which facilitates the separation of the sample piece from the rubber and improves the stability of the sample piece in the cutter body 10.
[0031] Continuing to refer to Figure 1As shown, in one implementation, the cutter body 10 is a cylindrical structure, and when the pins 20 are arranged, the vertical distance d between each pin 20 and the axis of the cutter body 10 and the inner diameter r of the cutter body 10 satisfy: 1 / 4r≤d≤4 / 5r. The above arrangement can ensure that the pins 20 are neither close to the edge of the sample nor close to the center of the sample when the pins 20 are inserted into the sample, thereby ensuring the stability of the stress of the sample, and fewer pins 20 can be used to complete the fixation of the sample.
[0032] When the pins 20 are combined with the cutter body 10, different methods can be used, such as detachable fixed connection or non-detachable fixed connection between the pins 20 and the cutter body 10. For example, each pin 20 is threadedly connected with the cutter body 10. When threadedly connected, threads can be directly formed on the pin 20, and a threaded hole is formed on the cutter body 10 to fixedly connect the pin 20 with the cutter body 10 by threads. When the pin 20 is damaged or worn, it can be directly replaced.
[0033] In an optional solution, when the pin 20 is combined with the cutter body 10, the tip of the pin 20 is exposed outside the cutting edge 11 of the cutter body 10. When the sampling cutter cuts the rubber, the pin 20 is first inserted into the rubber, and then the cutting edge 11 of the sampling cutter is inserted into the rubber. When the above method is used, the sampling cutter can be fixed relative to the rubber by the pin 20, thereby ensuring the stability of the cutting edge 11 when it is inserted into the rubber. In one example, the length of the tip of the pin 20 exposed outside the cutter body 10 is between 5mm and 10mm. For example, the length of the tip of the pin 20 exposed outside the cutting edge 11 of the cutter body 10 can be 5mm, 6mm, 8mm, 10mm, etc. The specific length can be determined according to the thickness of the corresponding rubber. Of course, when the thickness of the rubber is small, the length of the tip of the pin 20 exposed can also be determined according to the thickness of the rubber.
[0034] In an optional solution, the pin 20 is provided with a barb to increase the reliability of the connection between the pin 20 and the sample.
[0035] Continuing to refer to Figure 1 As shown, when the top plate 30 is combined with the pin 20, the tip of the pin 20 is exposed outside the top plate 30. Specifically, the top plate 30 is provided with a passage for the pin 20 to pass through, which can be different, such as a notch or a through hole 31. In one example, the top plate 30 is provided with a plurality of through holes 31, and the plurality of through holes 31 correspond to the plurality of pins 20 one by one; each pin 20 is arranged in the corresponding through hole 31. In the above solution, the pin 20 can directly pass through the top plate 30 through the through hole 31, and when the top plate 30 moves, the through hole 31 in the top plate 30 can also ensure that the pin 20 and the top plate 30 do not interfere with each other.
[0036] The embodiment of the present application further provides a sampling device, which comprises a follow-up seat and the sampling cutter of any one of the above.
[0037] In the above technical solution, the rubber sample is fixed by the insertion needle 20 before sampling, and the fixing effect of the sample is enhanced by the insertion needle 20 after cutting, so that the sampling cutter can carry the sample to separate from the rubber after cutting the sample.
[0038] One or more embodiments of the present specification are intended to cover all such alternatives, modifications and variations falling within the broad scope of the appended claims. Therefore, any omission, modification, equivalent replacement, improvement and the like made in the spirit and principle of one or more embodiments of the present specification should be included in the protection scope of the present disclosure.
[0039] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. A sampling knife characterized in that, The utility model relates to a sampling knife, comprising: a cutter body, which is a cylindrical structure and has a sample containing cavity for containing a sample in the cutter body; a cutter edge of the cutter body is located at one end of the cutter body; a top plate, which is located in the cutter body and can slide relative to the cutter body, the sliding direction of the top plate being along the axial direction of the cutter body; when the top plate slides to a set position, the top plate pushes the sample out of the containing cavity; a pin assembly, which comprises a plurality of pins for fixing the sample, each pin being fixed in the cutter body, the length direction of each pin being along the axial direction of the cutter body, and the tip of each pin being exposed outside through the top plate.
2. The sampling knife of claim 1, wherein, The plurality of pins are arranged around the axial line of the cutter body.
3. The sampling knife of claim 2, wherein, The plurality of pins are arranged at equal intervals.
4. The sampling knife of claim 2, wherein, The cutter body is a cylindrical structure; wherein, the perpendicular distance d of each pin to the axial line of the cutter body and the inner diameter r of the cutter body satisfy: 1 / 4r≤d≤4 / 5r。 5. A sampling knife according to any one of claims 1 to 4, characterised in that each pin is threadedly connected with the cutter body.
6. The sampling knife of claim 5, wherein, The top plate is provided with a plurality of through holes, and the plurality of through holes correspond one-to-one to the plurality of pins; each pin is arranged in the corresponding through hole.
7. The sampling knife of claim 5, wherein, The tip of the pin is exposed outside the cutter body.
8. The sampling knife of claim 7, wherein, The length of the tip of the pin exposed outside the cutter body is between 5mm and 10mm.
9. A sampling device, characterized by The utility model further comprises a follow-up seat and the sampling knife as claimed in any one of claims 1 to 8 arranged on the follow-up seat.