Strength detection device for flow positioning of high-strength castings

By installing a detection structure on the casting inspection device, and using a conveyor belt drive and a protective cover to collect debris, the problems of laborious and polluting in the inspection of large batches of castings are solved, and an efficient and clean inspection process is achieved.

CN223581595UActive Publication Date: 2025-11-21LIYANG XINLI MASCH CASTING CO LTD
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Patent Information

Application Number
CN202423033875.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-11-21
Estimated Expiration
2034-12-10

AI Technical Summary

Technical Problem

Existing casting inspection equipment requires frequent operation of the push plate during large-scale testing, which is laborious and causes impurities generated during the testing process to contaminate the workstation, affecting the user experience.

Method used

The detection structure is mounted on a conveyor belt, including a fixed frame, guide rollers, motor, rectangular column, detection head, protective cover and guide channel. The positioning and fixing of the casting and the collection of debris are achieved through the transmission of the conveyor belt, preventing impurities from flying out.

Benefits of technology

It improves the efficiency of casting inspection and the cleanliness of the workstation, prevents debris from flying out, extends the service life of the conveyor belt, and simplifies the operation process.

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Abstract

The utility model relates to the technical field of casting strength detection, in particular to a strength detection device for flow positioning of high-strength castings, which comprises a conveying belt, a detection device and a control device. A detection structure is installed on the top face of the conveying belt and comprises a fixing frame, the fixing frame is fixedly installed on the rear side of the top face of the conveying belt, a mounting plate is fixedly connected to the top end of the fixing frame, and a material guiding roller is movably installed on the front face of the mounting plate through a bearing. The detection structure is installed on the conveying belt, a casting body conveyed on the conveying belt can be detected, the efficiency is higher, the contact face of the detection head and the casting body can be shielded through the protective outer cover, chippings generated during detection can be prevented from flying out, the detection efficiency is improved, and the detection accuracy is improved. And in addition, the scraps can be guided out through the flow guide groove, and unified collection and treatment are facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to casting strength detection technical field, concretely to a kind of high-strength casting flow water positioning's strength detection device. BACKGROUND

[0002] Casting is the metal molding article obtained by various casting methods, that is, the liquid metal after smelting is poured into the casting mold prepared in advance by pouring, injection, suction or other pouring methods, and after cooling, the article with certain shape, size and performance is obtained after subsequent processing means such as polishing. After production, the same batch of castings need to be strength tested.

[0003] For this purpose, Chinese patent number CN202420202791.5 discloses an aluminum casting strength detection device, which includes a processing table, a detection assembly, and a fixing assembly. The top of the processing table is fixedly installed with a detection bracket, the inside of the detection bracket is movably installed with a detection assembly, and the top of the processing table is fixedly installed with a fixing assembly. The detection assembly is arranged above the fixing assembly. After the casting is stably fixed by the fixing assembly, the component strength is detected by the detection assembly. The detection assembly includes a moving box, a main air cylinder, a lifting seat, a detection head, a first threaded sleeve, a first threaded rod, and a first motor. The moving box is movably installed below the inside of the detection bracket, and the main air cylinder is fixedly installed inside the moving box. The utility model can detect the strength of aluminum castings at different positions through the detection head, improve the use range and practicality of the entire strength detection device, and accurately calculate the pressure that the casting can withstand through the pressure sensor for convenient detection.

[0004] The device can fix the casting through the cooperation of the push plate and the detection box, and the casting can be detected by the detection head. However, when detecting a large number of castings, the push plate needs to be frequently moved, which is laborious, and the impurities generated during the detection of the casting can contaminate the work station, affecting the use experience.

[0005] Therefore, in order to solve the above problems, a high-strength casting flow water positioning strength detection device is proposed. UTILITY MODEL CONTENTS

[0006] The utility model aims to provide a high-strength casting flow water positioning strength detection device to solve the problem that the device in the prior art mentioned in the background art can fix the casting through the cooperation of the push plate and the detection box, and the casting can be detected by the detection head. However, when detecting a large number of castings, the push plate needs to be frequently moved, which is laborious, and the impurities generated during the detection of the casting can contaminate the work station, affecting the use experience.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a strength testing device for high-strength castings in continuous positioning, comprising: a conveyor belt, on the top surface of which a casting body is placed;

[0008] A detection structure is installed on the top surface of the conveyor belt. The detection structure includes a fixed frame, which is fixedly installed on the rear side of the top surface of the conveyor belt. A mounting plate is fixedly connected to the top of the fixed frame. A guide roller is movably installed on the front side of the mounting plate via a bearing. A mounting bracket is fixedly installed on the front side of the top surface of the conveyor belt. A through hole is opened on the surface of the mounting bracket. A motor is fixedly installed on the front side of the mounting bracket. A rectangular column is fixedly connected to the extended end of the motor. A detection head is fixedly connected to the rear end of the rectangular column. A protective cover is slidably installed on the outer side of the rectangular column. A sealing gasket is adhered to the back of the protective cover. A guide groove is fixedly connected to the bottom end of the protective cover. A spring is fixedly connected to the front side of the protective cover. A collection box is placed on the front side of the conveyor belt.

[0009] Preferably, the mounting plate is parallel to the conveyor belt, and the back of the casting body is in contact with the front of the guide roller.

[0010] Preferably, the rectangular column is located on the rear side of the mounting frame, and the cross-section of the rectangular column has an "I" shape.

[0011] Preferably, the protective cover is placed on the outside of the detection head.

[0012] Preferably, the guide channel is installed at an angle, and the front end of the guide channel passes through the mounting bracket via a through hole.

[0013] Preferably, the spring is sleeved on the outside of the rectangular column, and the front end of the spring is fixedly connected to the rectangular column.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: by installing the detection structure on the conveyor belt, this utility model can detect the main body of the casting conveyed on the conveyor belt, which is more efficient. Moreover, the protective cover can block the contact surface between the detection head and the main body of the casting, which can prevent the debris generated during detection from flying out and keep the work station clean. Furthermore, the debris can be discharged through the guide channel, which is convenient for unified collection and treatment.

[0015] The utility model discloses a detection structure is provided with, castings main part is placed in the top surface of conveying belt, makes the rear wall of castings main part and the front surface of material guide cylinder fit, when the transmission, can drive castings main part to move right, castings main part is along the surface of material guide cylinder and moves, and material guide cylinder is just rotation, when castings main part moves to the back side of detection head, stop conveying belt, and castings main part is positioned immovably, and starts motor, and drives rectangular column and detection head to be close to castings main part behind, and sealing washer just fits the front surface of castings main part behind, and with the continuous operation of motor, and motor drives rectangular column to move on the protective outer cover, and rectangular column cooperates protective outer cover and can extrude spring, and spring just reacts on protective outer cover, makes protective outer cover tightly fit castings main part, can fix castings main part, and detection head contacts castings main part behind, can detect the strength of castings main part, and detection head horizontal movement, and the acting force of conveying belt is smaller, can avoid damaging conveying belt, can guarantee the service life of conveying belt, and protective outer cover covers the outside of detection head simultaneously, can shield the contact surface of detection head and castings main part, avoids the chip that produces and flies out, and chip is blocked by protective outer cover and can move down into the flow guide groove, and moves along the flow guide groove and into the collecting box, to treat the chip properly, after ending, control motor resets, and protective outer cover just is far from castings main part, and starts conveying belt, can convey castings main part right after detection to right, and moves other castings main part to the back side of detection head, to realize the rapid detection of castings main part. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is structure front view schematic drawing of the utility model;

[0017] Figure 2 It is structure back view schematic drawing of the utility model fixed frame;

[0018] Figure 3 It is structure side view schematic drawing of the utility model mounting bracket;

[0019] Figure 4 It is structure side view sectional schematic drawing of the utility model protective outer cover and flow guide groove.

[0020] In the drawing: 1, conveying belt; 11, castings main part; 2, detection structure; 21, fixed frame; 22, mounting plate; 23, material guide cylinder; 24, mounting bracket; 25, through -hole; 26, motor; 27, rectangular column; 28, detection head; 29, protective outer cover; 210, sealing washer; 211, flow guide groove; 212, spring; 213, collecting box. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0022] Please refer to Figures 1-4 An embodiment provided by the present application:

[0023] The conveying belt 1, the casting body 11, the motor 26 and the detection head 28 used in the present application are products that can be directly purchased on the market, and the principles and connection modes thereof are all prior art known to those skilled in the art, so they will not be described here.

[0024] A high-strength casting flow positioning strength detection device, comprising: a conveying belt 1, the top surface of the conveying belt 1 is provided with a casting body 11;

[0025] A detection structure 2 is installed on the top surface of the conveying belt 1, the detection structure 2 comprises a fixing frame 21, the fixing frame 21 is fixedly installed on the top surface of the conveying belt 1 at the rear side, the top end of the fixing frame 21 is fixedly connected with a mounting plate 22, the front surface of the mounting plate 22 is movably installed with a material guiding roller 23 through a bearing, the top surface of the conveying belt 1 at the front side is fixedly installed with a mounting bracket 24, a through hole 25 is formed in the surface of the mounting bracket 24, the front surface of the mounting bracket 24 is fixedly installed with a motor 26, the protruding end of the motor 26 is fixedly connected with a rectangular column 27, the rear end of the rectangular column 27 is fixedly connected with a detection head 28, the outer side of the rectangular column 27 is slidably installed with a protective cover 29, the back surface of the protective cover 29 is bonded with a sealing gasket 210, the bottom end of the protective cover 29 is fixedly connected with a flow guide groove 211, the front surface of the protective cover 29 is fixedly connected with a spring 212, a collecting box 213 is placed at the front side of the conveying belt 1, the detection structure 2 is installed on the conveying belt 1, so that the casting body 11 conveyed on the conveying belt 1 can be detected, the efficiency is higher, and the contact surface between the detection head 28 and the casting body 11 can be shielded by the protective cover 29, so that the debris generated during detection can be prevented from flying out, the work station is kept clean, and the debris can be guided out through the flow guide groove 211, so that it is convenient to collect and process uniformly.

[0026] Further, the mounting plate 22 is parallel to the conveying belt 1, the back surface of the casting body 11 is attached to the front surface of the material guiding roller 23, and the material guiding roller 23 limits the movement of the casting body 11 on the conveying belt 1, so as to ensure that the casting body 11 is adapted to the protective cover 29 and the detection head 28.

[0027] Furthermore, the rectangular column 27 is located on the rear side of the mounting bracket 24. The cross-section of the rectangular column 27 is in the shape of an "I". The rectangular column 27 can move closer to the casting body 11 under the action of the motor 26, and the protective cover 29 will not fall off the rectangular column 27.

[0028] Furthermore, the protective cover 29 is installed on the outside of the detection head 28, and the protective cover 29 can shield and protect the contact surface between the detection head 28 and the casting body 11 from the outside.

[0029] Furthermore, the guide channel 211 is installed at an angle, and the front end of the guide channel 211 passes through the mounting bracket 24 via the through hole 25. The debris can flow along the guide channel 211 into the collection box 213 to achieve unified collection of the debris.

[0030] Furthermore, the spring 212 is sleeved on the outside of the rectangular column 27, and the front end of the spring 212 is fixedly connected to the rectangular column 27. When the rectangular column 27 moves on the protective cover 29, it can squeeze the spring 212 to react on the protective cover 29, thus ensuring the fixing effect of the protective cover 29 on the casting body 11.

[0031] Working principle: During testing, the casting body 11 is placed on the top surface of the conveyor belt 1, so that the rear wall of the casting body 11 is in contact with the front of the guide roller 23. When the conveyor belt 1 is in motion, it can drive the casting body 11 to move to the right, and the casting body 11 moves along the surface of the guide roller 23, and the guide roller 23 rotates.

[0032] When the casting body 11 moves to the rear of the detection head 28, the conveyor belt 1 stops, and the casting body 11 is positioned stationary. The motor 26 is started, driving the rectangular column 27, the detection head 28, the protective cover 29, and the guide channel 211 to move backward toward the casting body 11. The guide channel 211 can move within the through hole 25, and the sealing gasket 210 moves backward to fit against the front of the casting body 11. As the motor 26 continues to run, the motor 26 drives the rectangular column 27 to move on the protective cover 29. The rectangular column 27, in conjunction with the protective cover 29, can compress the spring 212. The spring 212 then reacts to the protective cover 29, making the protective cover 29 fit tightly against the casting. The main body 11 can fix the casting body 11, and the detection head 28 contacts the casting body 11 from the rear to detect the strength of the casting body 11. The horizontal movement of the detection head 28 reduces the force on the conveyor belt 1, which can avoid damage to the conveyor belt 1 and ensure the service life of the conveyor belt 1. At the same time, the protective cover 29 covers the outside of the detection head 28 and can shield the contact surface between the detection head 28 and the casting body 11 to prevent the generated debris from flying out. The debris is blocked by the protective cover 29 and can move downward into the guide groove 211 and along the guide groove 211 into the collection box 213 for proper disposal of the debris.

[0033] After the detection, the motor 26 is reset, the protective cover 29 is away from the casting body 11, the conveying belt 1 is started, the detected casting body 11 can be conveyed to the right, and other casting bodies 11 are moved to the rear of the detection head 28, so that the casting body 11 is rapidly detected.

[0034] The above is only a preferred embodiment of the present application, and does not limit the present application in any form; any ordinary technical personnel in the industry can smoothly implement the present application according to the drawings and the above description; however, any equivalent changes, modifications and evolution made by the skilled in the art without departing from the technical scheme of the present application, using the above disclosed technical content, are equivalent embodiments of the present application; at the same time, any equivalent changes, modifications and evolution of the above embodiments according to the essential technology of the present application are still within the protection scope of the technical scheme of the present application.

Claims

1. A high strength castings flowline strength detection apparatus comprising: Conveyor belt (1), on the top surface of which a casting body (11) is placed. Its features are: A detection structure (2) is installed on the top surface of the conveyor belt (1). The detection structure (2) includes a fixing frame (21). The fixing frame (21) is fixedly installed on the rear side of the top surface of the conveyor belt (1). A mounting plate (22) is fixedly connected to the top of the fixing frame (21). A guide roller (23) is movably installed on the front side of the mounting plate (22) through a bearing. A mounting frame (24) is fixedly installed on the front side of the top surface of the conveyor belt (1). A through hole (25) is opened on the surface of the mounting frame (24). A fixed mounting plate (23) is fixedly installed on the front side of the mounting frame (24). The conveyor belt (1) is equipped with a motor (26), and a rectangular column (27) is fixedly connected to the extended end of the motor (26). A detection head (28) is fixedly connected to the rear end of the rectangular column (27). A protective cover (29) is slidably installed on the outside of the rectangular column (27). A sealing gasket (210) is glued to the back of the protective cover (29). A guide groove (211) is fixedly connected to the bottom end of the protective cover (29). A spring (212) is fixedly connected to the front of the protective cover (29). A collection box (213) is placed on the front side of the conveyor belt (1).

2. The strength detection device for flow positioning of high-strength castings according to claim 1, characterized in that: The mounting plate (22) is parallel to the conveyor belt (1), and the back of the casting body (11) is in contact with the front of the guide roller (23).

3. The strength detection device for high-strength castings with flow positioning of the claim 1, characterized in that: The rectangular column (27) is located on the rear side of the mounting bracket (24), and the cross-section of the rectangular column (27) is in the shape of an "I".

4. The high-strength casting flow positioning strength detection device according to claim 1, characterized in that: The protective cover (29) is placed on the outside of the detection head (28).

5. The strength detection device for high-strength castings with flow positioning of the casting according to claim 1, characterized in that: The guide channel (211) is installed at an angle, and the front end of the guide channel (211) passes through the mounting bracket (24) via the through hole (25).

6. The high strength casting flow positioning strength detection device according to claim 2, characterized in that: The spring (212) is sleeved on the outside of the rectangular column (27), and the front end of the spring (212) is fixedly connected to the rectangular column (27).

Citation Information

Patent Citations

  • Aluminum casting strength detection device

    CN221925944U