Microsphere rod type detection device and microsphere visual detection device

By designing a microsphere rod-type and visual inspection device, and using a visual camera and judgment software to identify lyophilized diagnostic reagent microspheres, the problems of liquid evaporation and low efficiency of manual dispensing during the filling process were solved. This enabled rapid identification and rejection of defective products, improving product yield and production efficiency.

CN223581808UActive Publication Date: 2025-11-21SHANGHAI TOFFLON SCI & TECH CO LTD
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Patent Information

Application Number
CN202520266116.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-19
Publication Date
2025-11-21
Estimated Expiration
2035-02-19

AI Technical Summary

Technical Problem

Freeze-dried diagnostic reagents are prone to rapid evaporation and inactivation during the filling process, and manual dispensing is inefficient and makes it difficult to identify defective products.

Method used

Design a microball rod-type detection device and a microball vision detection device. The device uses a vision camera to take multiple pictures of the microball, combines judgment software to identify qualified and unqualified microballs, and then uses subsequent equipment to remove defective products.

Benefits of technology

It enables rapid identification and rejection of defective products, improves product yield, shortens packaging time, extends the shelf life of materials, reduces the impact of external factors, and shortens the production cycle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a microball rod type detection device which comprises a first support, a second support, a first rolling ball assembly and a first detection assembly. The first rolling ball assembly is connected between the first support and the second support, and the first detection assembly is arranged above the first rolling ball assembly. The microsphere visual detection device comprises a first bottom plate, a second bottom plate, a second rolling ball assembly and a second detection assembly, the second rolling ball assembly is connected to the first bottom plate and the second bottom plate, and the second detection assembly is arranged above the second rolling ball assembly. The utility model aims to overcome the defects in the prior art and provides the microball rod type detection device and the microball visual detection device, which can quickly identify defective products.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a kind of microsphere rod type detection device and microsphere visual detection device. BACKGROUND

[0002] As freeze-dried diagnostic reagent is used, conventional filling mode is prone to cause liquid rapid evaporation and make product inactivation;And in pre-freezing stage, liquid reagent has the risk of chemical reaction.

[0003] Freeze-dried microchip granulator can freeze diagnostic reagent droplet into particle by liquid nitrogen quickly, then transfer into freeze dryer for low-temperature vacuum drying. So material is processed into particle, convenient storage and transportation. Artificially subpackaging particle, slow, long time, low efficiency, particle is easily damp, greatly influenced by external factors;The difficulty of present automatic subpackaging is how to identify defective product, so a kind of microsphere rod type detection device and microsphere visual detection device are provided for the above problems. UTILITY MODEL CONTENT

[0004] The utility model aims at overcoming the defects of the prior art and provides a microsphere rod type detection device and microsphere visual detection device, which can quickly identify defective product.

[0005] The technical scheme for achieving the above-mentioned object is: a microsphere rod type detection device, comprising a first support, a second support, a first rolling ball assembly and a first detection assembly;The first rolling ball assembly is connected between the first support and the second support, and the first detection assembly is arranged above the first rolling ball assembly.

[0006] Preferably, a feeding hole is formed in the first support, and a discharging hole is formed in the second support, and the feeding hole and the discharging hole are on the same straight line.

[0007] Preferably, the first rolling ball assembly comprises two straight rods, the feeding hole and the discharging hole are connected to the two straight rods, and the two ends of the two straight rods are connected to the opposite surfaces of the first support and the second support, and the microspheres roll on the two straight rods.

[0008] Preferably, the first detection assembly comprises a first visual camera, and the first visual camera is arranged above the two straight rods.

[0009] A microsphere visual detection device, comprising a first bottom plate, a second bottom plate, a second rolling ball assembly and a second detection assembly;The second rolling ball assembly is connected to the first bottom plate and the second bottom plate, and the second detection assembly is arranged above the second rolling ball assembly.

[0010] Preferably, the first bottom plate and the second bottom plate are each connected with a support block at two ends; the second rolling ball assembly comprises a transparent tube, the transparent tube is connected with the support block at two ends; the microspheres roll in the transparent tube, one end of the transparent tube is a material inlet, and the other end is a material outlet.

[0011] Preferably, the second detection assembly comprises a second visual camera, and the second visual camera is arranged above the transparent tube.

[0012] The microsphere rod type detection device has the advantages that:

[0013] The microsphere rod type detection device has the advantages that:

[0014] The microsphere rod type detection device has the advantages that: BRIEF DESCRIPTION OF DRAWINGS

[0015] Fig. 1 is an axonometric view of the microsphere rod type detection device of the utility model;

[0016] Fig. 2 is a side view of the microsphere rod type detection device of the utility model;

[0017] Fig. 3 is a top view of the microsphere rod type detection device of the utility model;

[0018] Fig. 4 is an axonometric view of the microsphere visual detection device of the utility model;

[0019] Fig. 5 is a side view of the microsphere visual detection device of the utility model;

[0020] Fig. 6 is a top view of the microsphere visual detection device of the utility model.

[0021] In the diagram: 1. First support; 2. Second support; 3. Straight rod; 4. First vision camera; 5. Feed port; 6. Discharge port; 7. First base plate; 8. Second base plate; 9. Support block; 10. Transparent tube; 11. Second vision camera. Detailed Implementation

[0022] The technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings. In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0023] The present invention will be further described below with reference to the accompanying drawings.

[0024] like Figs. 1-3 As shown, a microball bar type detection device includes a first support 1, a second support 2, a first ball assembly, and a first detection assembly; the first ball assembly is connected between the first support 1 and the second support 2, and the first detection assembly is disposed above the first ball assembly. A feed hole 5 is provided on the first support 1, and a discharge hole 6 is provided on the second support 2; the centers of the feed hole 5 and the discharge hole 6 are on a straight line.

[0025] Specifically, the first ball-rolling assembly includes two straight rods 3, which connect the feed port 5 and the discharge port 6. The two ends of the two straight rods 3 are connected to the opposite surfaces of the first support 1 and the second support 2, and the microballs roll on the two straight rods 3. The first detection assembly includes a first vision camera 4, which is positioned above the two straight rods 3.

[0026] Specifically, the microspheres enter through the feed port 5 and roll on the two straight rods 3. While rolling on the rods 3, the first vision camera 4 takes multiple pictures of the microspheres and transmits these pictures to the judgment software to determine whether they are qualified, providing a basis for subsequent screening. If the judgment software determines that the microspheres are unqualified, they can be rejected by subsequent equipment. The working principle of the judgment software is irrelevant to this application and will not be described in detail. It can be implemented by those skilled in the art through simple programming, and the control method and connection will not be explained in detail.

[0027] The microsphere visual detection device, when the microspheres roll on the straight rod 3, the first visual camera 4 takes multiple photos of the microspheres on the straight rod and judges whether the microspheres are qualified, if the visual detection judges that the microspheres are unqualified, the unqualified microspheres can be removed through the subsequent equipment, the qualified microspheres and the unqualified microspheres can be quickly identified, the difficulty of sub-packaging particles is effectively reduced, the sub-packaging time is shortened, the product qualified rate is improved, external influencing factors are reduced, the shelf life of the material is prolonged, and the production cycle is shortened.

[0028] As shown in Figs. 4-6 A microsphere visual detection device, comprising a first bottom plate 7, a second bottom plate 8, a second ball rolling assembly and a second detection assembly; the second ball rolling assembly is connected to the first bottom plate 7 and the second bottom plate 8, and the second detection assembly is arranged above the second ball rolling assembly. The first bottom plate 7 and the second bottom plate 8 are respectively connected with a support block 9 at both ends; the second ball rolling assembly comprises a transparent tube 10, and the transparent tube 10 is respectively connected with a support block 9 at both ends; the microspheres roll in the transparent tube 10, one end of the transparent tube 10 is a material inlet, and the other end is a material outlet. The second detection assembly comprises a second visual camera 11, and the second visual camera 11 is arranged above the transparent tube 10.

[0029] Specifically, the microspheres enter from one end of the transparent tube 10, roll in the transparent tube 10, and the second visual camera 11 takes multiple photos of the microspheres during rolling, and transmits the photos to the judgment software for judgment of whether the microspheres are qualified, to provide a basis for subsequent screening. If the judgment software judges that the microspheres are unqualified, the unqualified microspheres can be removed through the subsequent equipment. The working principle of the judgment software is irrelevant to the present application, so it will not be described here, and it can be realized by simple programming of those skilled in the art, and the control mode connection will not be explained in detail.

[0030] The microsphere visual detection device, when the microspheres roll in the transparent tube 10, the second visual camera 11 takes multiple photos of the microspheres and judges whether the microspheres are qualified, if the visual detection judges that the microspheres are unqualified, the unqualified microspheres can be removed through the subsequent equipment, the qualified microspheres and the unqualified microspheres can be quickly identified, the difficulty of sub-packaging particles is effectively reduced, the sub-packaging time is shortened, the product qualified rate is improved, external influencing factors are reduced, the shelf life of the material is prolonged, and the production cycle is shortened.

[0031] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent substitutions for part or all of the technical features; and these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A microsphere rod detection device, characterized in that, Including first support (1), second support (2), first ball assembly and first detection assembly;The first ball assembly is connected between the first support (1) and the second support (2), and the first detection assembly is arranged above the first ball assembly.

2. The microsphere rod detection device according to claim 1, wherein, The first support (1) is provided with a feeding hole (5), and the second support (2) is provided with a discharging hole (6), and the feeding hole (5) and the discharging hole (6) are arranged on a straight line.

3. The microsphere rod detection device according to claim 2, wherein, The first ball assembly includes two straight rods (3), and the feeding hole (5) and the discharging hole (6) are connected between the two straight rods (3), and the two ends of the two straight rods (3) are connected to the opposite surfaces of the first support (1) and the second support (2), and the microspheres roll on the two straight rods (3).

4. The microsphere rod detection device according to claim 3, wherein, The first detection assembly includes a first visual camera (4), and the first visual camera (4) is arranged above the two straight rods (3).

5. A microsphere visual detection device, characterized in that, Including first bottom plate (7), second bottom plate (8), second ball assembly and second detection assembly;The second ball assembly is connected on the first bottom plate (7) and the second bottom plate (8), and the second detection assembly is arranged above the second ball assembly.

6. The microsphere visual detection device of claim 5, wherein, The first bottom plate (7) and the second bottom plate (8) are respectively connected with a support block (9) at two ends;The second ball assembly includes a transparent tube (10), and the transparent tube (10) is respectively connected with a support block (9) at two ends;Microspheres roll in the transparent tube (10), one end of the transparent tube (10) is a material inlet, and the other end is a material outlet.

7. The microsphere visual detection device of claim 6, wherein, The second detection assembly includes a second visual camera (11), and the second visual camera (11) is arranged above the transparent tube (10).