Ceramic honeycomb defect visual inspection device

Abstract

The utility model provides a ceramic honeycomb defect visual inspection device, and relates to the technical field of ceramic honeycomb detection. The laser scanner is positioned above the base and is used for detecting ceramic honeycomb defects; the automatic device is arranged on the surface of the base and is used for automatically carrying out laser scanning operation on the ceramic honeycomb; the limiting device is arranged on the surface of the automatic device and used for fixing and limiting the ceramic honeycomb, the automatic device comprises a support, the support is fixedly connected with the base, the surface of the support is fixedly connected with a servo motor, the output end of the servo motor is fixedly connected with a transmission shaft, the arc surface of the transmission shaft is fixedly connected with an arc-shaped rod, and the arc-shaped rod is fixedly connected with the base. The arc-shaped rod is rotationally connected with the base, and the arc-shaped rod and the laser scanner are detachably installed. According to the utility model, the problem that the detection operation of the ceramic honeycomb is influenced because the scanning efficiency is slow when a worker holds a scanner by hand is solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic honeycomb detection technical field, specifically related to a kind of ceramic honeycomb defect visual inspection device. BACKGROUND

[0002] The detection of ceramic honeycomb structure usually needs to use non-destructive testing technology to ensure its quality and performance, and the commonly used non-destructive testing methods include ultrasonic testing, X-ray testing, laser scanning detection, etc. These methods can help the detection personnel to find the cracks, defects or other problems in the ceramic honeycomb structure, so as to ensure the safety and reliability of the product.

[0003] For the above technical solution, there are the following defects in use: after the ceramic honeycomb is manufactured, in order to ensure normal use, it is necessary to use a laser scanner to scan and detect the newly produced ceramic honeycomb, to ensure the normal use of the ceramic honeycomb. Since the efficiency of the worker holding the scanner to scan is slow, the detection work of the ceramic honeycomb is affected. UTILITY MODEL CONTENT

[0004] The utility model provides a kind of ceramic honeycomb defect visual inspection device to solve the problems raised in the above background art.

[0005] To solve the above technical problems, the technical scheme of the utility model is as follows:

[0006] The embodiment of the utility model provides a kind of ceramic honeycomb defect visual inspection device, comprising:

[0007] Base;

[0008] Laser scanner, located above the base, to detect ceramic honeycomb defects;

[0009] Automatic device, arranged on the surface of the base, to realize automatic laser scanning operation on ceramic honeycomb;

[0010] Limiting device, arranged on the surface of the automatic device, to fix and limit the ceramic honeycomb.

[0011] Further, the automatic device includes a bracket, the bracket is fixedly connected with the base, a servo motor is fixedly connected to the surface of the bracket, a transmission shaft is fixedly connected to the output end of the servo motor, an arc-shaped rod is fixedly connected to the arc surface of the transmission shaft, the arc-shaped rod is rotatably connected with the base, and the arc-shaped rod is detachably installed with the laser scanner.

[0012] Through the above technical scheme, the detection work of ceramic honeycomb is automated, the labor of workers is reduced, the detection efficiency of ceramic honeycomb defect detection is effectively improved, and the work efficiency of workers is improved to a certain extent.

[0013] Further, one end of the transmission shaft is fixedly connected with a bevel gear, the inner wall of the base is rotationally connected with a toothed disc, the toothed disc is meshedly connected with the bevel gear, and the surface of the toothed disc is fixedly connected with a disc.

[0014] Through the technical scheme, the ceramic honeycomb is driven to rotate, so that the laser scanner is more comprehensive when scanning the ceramic honeycomb.

[0015] Further, the surface of the arc-shaped rod is provided with a fixing hole, the surface of the laser scanner is fixedly connected with a fixing block, the inner wall of the fixing block is threadedly connected with a lead screw, and the size of the lead screw is matched with the size of the fixing hole.

[0016] Through the technical scheme, the laser scanner can be installed and removed, and the staff can store the laser scanner alone.

[0017] Further, the surface of the bracket is fixedly connected with two buffer blocks.

[0018] Through the technical scheme, the impact force of the buffer arc-shaped rod impacting the bracket is buffered.

[0019] Further, the limiting device comprises a screw rod, the screw rod is threadedly connected with the disc, the circular arc surface of the screw rod is rotationally connected with a fixing plate, and the surface of the fixing plate is fixedly connected with a rubber pad.

[0020] Through the technical scheme, the fixing plate is used for clamping and fixing the ceramic honeycomb, so that the ceramic honeycomb placed on the disc is more stable, and the stability of the ceramic honeycomb placed on the disc is effectively improved.

[0021] Further, one end of the screw rod is fixedly connected with a knob, and the surface of the knob is fixedly connected with an anti-skid sleeve.

[0022] Further, the surface of the disc is fixedly connected with two round rods, and the two round rods are slidably connected with the fixing plate.

[0023] Through the technical scheme, the fixing plate is prevented from rotating with the screw rod, so that the fixing plate moves stably.

[0024] The above scheme of the utility model has at least the following beneficial effects:

[0025] 1、The utility model discloses a ceramic honeycomb automatic detection device, which comprises a base, a laser scanner, an arc-shaped rod, a servo motor, a ceramic honeycomb and a ceramic honeycomb conveying device.

[0026] 2. The utility model discloses, through setting the stop device, make the ceramic honeycomb that places on the disc is more stable, avoid the ceramic honeycomb because the disc rotates and lead to the ceramic honeycomb from the disc drop, make detection operation more stable. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is the whole structure schematic diagram of the utility model;

[0028] Figure 2 It is the structure schematic diagram of the automatic device of the utility model;

[0029] Figure 3 It is the structure schematic diagram of the arc -shaped rod of the utility model;

[0030] Figure 4 It is the A place enlarged view of the utility model Figure 2 ;

[0031] Figure 5 It is the structure schematic diagram of the disc of the utility model;

[0032] Figure 6 It is the structure schematic diagram of the stop device of the utility model.

[0033] BRIEF DESCRIPTION OF DRAWINGS

[0034] 1, base 2, laser scanner 3, automatic device 301, arc -shaped rod 302, servo motor 303, support 304, buffer block 305, transmission shaft 306, disc 307, gear 308, bevel gear 309, fixed hole 310, fixed block 311, screw rod 4, stop device 41, screw 42, twist block 43, anti -slip cover 44, round rod 45, fixed plate 46, rubber pad. DETAILED DESCRIPTION

[0035] Exemplary embodiments of the present utility model will be described hereinafter in greater detail with reference to the accompanying drawings. Although the exemplary embodiments of the present utility model are shown in the drawings, it is understood that the present utility model can be implemented in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that the present utility model can be more thoroughly understood, and the scope of the present utility model can be accurately conveyed to those skilled in the art.

[0036] As Figure 1 shown, the embodiment of the utility model provides a kind of ceramic honeycomb defect visual detection device, comprising: base 1;Laser scanner 2, it is located above base 1, realizes detecting ceramic honeycomb defect;Automatic device 3, it is set to the surface of base 1, realizes automatically to ceramic honeycomb is carried out laser scanning operation;Limiting device 4, it is set to the surface of automatic device 3, realizes to ceramic honeycomb is fixed and positioned.

[0037] As Figures 2 to 4 shown, the automatic device 3 comprises a support 303 fixedly connected with the base 1, the surface of the support 303 is fixedly connected with a servo motor 302, the output end of the servo motor 302 is fixedly connected with a transmission shaft 305, the arc surface of the transmission shaft 305 is fixedly connected with an arc-shaped rod 301, the arc-shaped rod 301 is rotatably connected with the base 1, the arc-shaped rod 301 is detachably installed with the laser scanner 2, when detection operation is needed, the staff places the ceramic honeycomb on the disc 306, then starts the servo motor 302 to run, the servo motor 302 drives the transmission shaft 305 to rotate, the arc-shaped rod 301 on the transmission shaft 305 rotates with the rotation of the transmission shaft 305, thereby driving the laser scanner 2 on the arc-shaped rod 301 to move, and laser scanning operation is performed on the ceramic honeycomb, one end of the transmission shaft 305 is fixedly connected with a bevel gear 308, the inner wall of the base 1 is rotatably connected with a toothed disc 307, the toothed disc 307 is meshingly connected with the bevel gear 308, the surface of the toothed disc 307 is fixedly connected with the disc 306, when the transmission shaft 305 rotates, the conical block rotates with the rotation of the transmission shaft 305, the conical block drives the toothed disc 307 to rotate and the disc 306 to rotate, thereby driving the ceramic honeycomb on the disc 306 to rotate, the surface of the arc-shaped rod 301 is provided with a fixing hole 309, the surface of the laser scanner 2 is fixedly connected with a fixing block 310, the inner wall of the fixing block 310 is threadedly connected with a lead screw 311, the size of the lead screw 311 is matched with the size of the fixing hole 309, when ceramic honeycomb defect detection is not needed, the staff rotates the lead screw 311 on the fixing block 310, and the lead screw 311 is screwed out of the fixing hole 309, so that the laser scanner 2 can be detached, the surface of the support 303 is fixedly connected with two buffer blocks 304, and the transmission shaft 305 will hit the buffer blocks 304 on the support 303 when rotating.

[0038] In the embodiment of the utility model, when detection operation is needed, the staff places the ceramic honeycomb on the disc 306, then starts the servo motor 302 to run, the servo motor 302 drives the transmission shaft 305 to rotate, the transmission shaft 305 will hit the buffer blocks 304 on the support 303 when rotating, the arc-shaped rod 301 on the transmission shaft 305 rotates with the rotation of the transmission shaft 305, the conical block rotates with the rotation of the transmission shaft 305 when the transmission shaft 305 rotates, the conical block drives the toothed disc 307 to rotate and the disc 306 to rotate, thereby driving the ceramic honeycomb on the disc 306 to rotate, thereby driving the laser scanner 2 on the arc-shaped rod 301 to move, and laser scanning operation is performed on the ceramic honeycomb, when ceramic honeycomb defect detection is not needed, the staff rotates the lead screw 311 on the fixing block 310, and the lead screw 311 is screwed out of the fixing hole 309, so that the laser scanner 2 can be detached.

[0039] As Figures 5 to 6As shown, the limiting device 4 includes a screw rod 41, the screw rod 41 is screwed with the disc 306, the arc surface of the screw rod 41 is rotatably connected with a fixed plate 45, the surface of the fixed plate 45 is fixedly connected with a rubber pad 46, after the staff places the ceramic honeycomb on the disc 306, rotates the screw rod 41, when the screw rod 41 rotates in the disc 306, the screw thread on the surface of the screw rod 41 makes the screw rod 41 move in the disc 306, so as to drive the fixed plate 45 to clamp the ceramic honeycomb, the rubber pad 46 on the fixed plate 45 makes the fixed plate 45 more closely fit the ceramic honeycomb, one end of the screw rod 41 is fixedly connected with a twisting block 42, the surface of the twisting block 42 is fixedly connected with an anti-skid sleeve 43, the staff holds the anti-skid sleeve 43 on the twisting block 42 to rotate, so as to drive the screw rod 41 to rotate, the surface of the disc 306 is fixedly connected with two round rods 44, the two round rods 44 are slidably connected with the fixed plate 45, when the fixed plate 45 moves, the fixed plate 45 will move along the round rod 44.

[0040] In the embodiment of the utility model, after the staff places the ceramic honeycomb on the disc 306, rotates the screw rod 41, the staff holds the anti-skid sleeve 43 on the twisting block 42 to rotate, so as to drive the screw rod 41 to rotate, when the screw rod 41 rotates in the disc 306, the screw thread on the surface of the screw rod 41 makes the screw rod 41 move in the disc 306, when the fixed plate 45 moves, the fixed plate 45 will move along the round rod 44, so as to drive the fixed plate 45 to clamp the ceramic honeycomb, the rubber pad 46 on the fixed plate 45 makes the fixed plate 45 more closely fit the ceramic honeycomb.

[0041] The above is the preferred embodiment of the utility model, it should be pointed out, for ordinary skilled person in the art, without departing from the principle of the utility model, can make a number of improvements and refinements, these improvements and refinements also should be considered as the protection scope of the utility model.

Claims

1. A ceramic honeycomb defect vision inspection apparatus, characterized by, Include: Base (1); Laser scanner (2) is detachably mounted on the surface of the arc-shaped rod (301), realizes the detection of ceramic honeycomb defects; Automatic device (3) is arranged on the surface of the base (1), realizes automatic laser scanning operation of ceramic honeycomb, the automatic device (3) includes a support (303), the support (303) is fixedly connected with the base (1), the surface of the support (303) is fixedly connected with a servo motor (302), the output end of the servo motor (302) is fixedly connected with a transmission shaft (305), the arc surface of the transmission shaft (305) is fixedly connected with an arc-shaped rod (301), the arc-shaped rod (301) is rotatably connected with the base (1), the arc-shaped rod (301) is detachably mounted with the laser scanner (2), one end of the transmission shaft (305) is fixedly connected with a bevel gear (308), the inner wall of the base (1) is rotatably connected with a toothed disc (307), the toothed disc (307) is rotatably connected with the bevel gear (308), the surface of the toothed disc (307) is fixedly connected with a disc (306); Limiting device (4) is arranged on the surface of the disc (306), which realizes the fixed limiting of the ceramic honeycomb on the disc (306).

2. The ceramic honeycomb defect visual inspection apparatus of claim 1, wherein, The surface of the arc-shaped rod (301) is provided with a fixing hole (309), the surface of the laser scanner (2) is fixedly connected with a fixed block (310), the inner wall of the fixed block (310) is threadedly connected with a lead screw (311), the size of the lead screw (311) is matched with the size of the fixing hole (309).

3. The apparatus for visually inspecting defects of a ceramic honeycomb according to claim 1, wherein The surface of the support (303) is fixedly connected with two buffer blocks (304).

4. The ceramic honeycomb defect visual inspection apparatus of claim 1, wherein, The limiting device (4) includes a screw rod (41), the screw rod (41) is threadedly connected with the disc (306), the arc surface of the screw rod (41) is rotatably connected with a fixed plate (45), the surface of the fixed plate (45) is fixedly connected with a rubber pad (46).

5. The apparatus for visual inspection of defects of a ceramic honeycomb according to claim 4, wherein One end of the screw rod (41) is fixedly connected with a twisting block (42), the surface of the twisting block (42) is fixedly connected with an anti-skid sleeve (43).

6. The apparatus for visually inspecting defects of a ceramic honeycomb according to claim 4, wherein The surface of the disc (306) is fixedly connected with two round rods (44), and the two round rods (44) are slidably connected with the fixed plate (45).

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