Multi-directional adjusting clamp for measurement in magnetic shielding barrel
By designing a multi-directional adjustment fixture for measurement inside a magnetically shielded barrel, the sensor's three-axis position adjustment and accurate measurement within the magnetically shielded barrel were realized. This solved the problems of existing fixtures being unable to move in three axes and the easy magnetization of materials, ensuring the accuracy and flexibility of the measurement.
Patent Information
- Application Number
- CN202423011422.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing magnetically shielded barrel-type measuring fixtures suffer from problems such as simple structure, inability to achieve three-axis movement, easy magnetization of materials, and heavy weight, leading to inaccurate and inconvenient measurements.
A multi-directional adjustable fixture for measurement inside a magnetically shielded barrel was designed, including a support component, a height adjustment component, an extension component, and a sensor placement stage. The sensor's position can be adjusted along the X, Y, and Z axes through the combined use of these components. Non-metallic materials and non-metallic bearings are used to avoid magnetization interference. The fixture is sent into the magnetically shielded barrel for measurement using a moving component.
The device enables triaxial position adjustment of the sensor within a magnetically shielded container, ensuring measurement accuracy and flexibility while avoiding material interference with the measurement results. The device is lightweight, easy to use, and suitable for measurements inside containers and pipes of different shapes.
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Figure CN223581998U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of magnetic shielding, especially a multi-directional adjusting clamp for measuring in a magnetic shielding barrel. BACKGROUND
[0002] The magnetic shielding barrel measuring tool clamp is generally used for measuring the characteristics of the medium in the barrel. When measuring the characteristic parameters of each point in the barrel, a stable and efficient clamp is needed to enable the sensor to be placed as accurately as possible at the point to be measured. At the same time, the clamp itself does not affect the measurement results, so that accurate parameters are obtained to judge the performance of the magnetic shielding barrel.
[0003] Currently, the clamps used for measuring each point in the magnetic shielding barrel have the following problems:
[0004] (1) Some structures are relatively simple and can only achieve simple clamping and unidirectional movement;
[0005] (2) Some clamps have a large volume and cannot move in the magnetic shielding barrel, making it inconvenient to measure in the barrel;
[0006] (3) Most clamps are made of steel, aluminum alloy or other metal materials, which are heavy and easy to be magnetized;
[0007] Since the existing tool clamp cannot accurately and efficiently place the sensor at the specified position in the barrel, a tool clamp that can move in three axes in the magnetic shielding barrel and does not affect the measurement results is needed. SUMMARY
[0008] The technical problem to be solved by the utility model is to provide a multi-directional adjusting clamp for measuring in a magnetic shielding barrel to solve the above problems.
[0009] The technical solution adopted by the utility model is as follows: a multi-directional adjusting clamp for measuring in a magnetic shielding barrel, comprising:
[0010] A support assembly is provided with a base bracket that can slide along the X-axis;
[0011] A height adjustment assembly is installed on the base bracket, and a moving platform is provided on the height adjustment assembly. The height adjustment assembly can adjust the height of the moving platform in the Z-axis direction;
[0012] An extension assembly is slidingly installed on the side wall of the moving platform. The extension assembly can adjust its extension length in the Y-axis direction;
[0013] A sensor placement platform is slidingly connected to the extension assembly. The sensor placement platform can move along the Y-axis;
[0014] A moving assembly is arranged at the bottom of the supporting assembly and the end of the stretching assembly, and the moving assembly can send the clamp into the magnetic shielding barrel.
[0015] Through the above technical means, the sensor required for measuring the magnetic shielding barrel is placed on the sensor placing table, the specific position of the sensor in the Y-axis direction is adjusted through the sliding of the sensor placing table on the stretching assembly, the height of the sensor placing table in the Z-axis direction is adjusted by the height adjusting assembly, the specific position of the sensor in the Z-axis direction is also adjusted accordingly, the sensor can also be adjusted in the X-axis direction by the sliding of the base support on the supporting assembly, so that the three-axis position adjustment of the sensor outside the magnetic shielding barrel is realized, and then the clamp is sent into the magnetic shielding barrel by the moving assembly to complete the measurement.
[0016] In some embodiments, the base support comprises a sliding base, guide rods and a top plate, a group of the guide rods are connected between the bottom of the top plate and the top of the sliding base, the outer wall of the guide rod is provided with a scale, the height adjusting assembly is installed between the top plate and the sliding base, the moving platform is arranged on the height adjusting assembly, and the two ends of the moving platform are respectively slidably sleeved on the outer wall of the guide rod.
[0017] In some embodiments, the height adjusting assembly comprises a trapezoidal screw, a worm gear, a worm and a handle rotating wheel, the trapezoidal screw is rotatably connected between the top plate and the sliding base, the outer wall of the trapezoidal screw is threadedly connected with the moving platform, the end of the trapezoidal screw close to the sliding base is connected with the worm gear, a group of bearing seats are arranged on the top of the sliding base, the worm is rotatably connected through the bearing seats, the worm is meshingly connected with the worm gear, and the end of the worm is connected with the handle rotating wheel.
[0018] In some embodiments, a circular groove is arranged on the middle part of the top plate and the base, and a non-metal bearing is arranged in the circular groove, the two ends of the trapezoidal screw are rotatably connected with the top plate and the sliding base through the non-metal bearings, and the worm is rotatably connected with the bearing seat through the non-metal bearing.
[0019] In some embodiments, the stretching assembly comprises a gear and a rack pulling plate, the inner top and inner bottom of the moving platform are horizontally symmetrical and provided with the gear, a group of the rack pulling plates are arranged in the moving platform and overlap in position, the rack pulling plate is matched with the corresponding gear to realize that a group of the rack pulling plates can synchronously stretch outward or contract inward at both ends, and the moving platform is provided with a fixing piece capable of locking the position of the rack pulling plate.
[0020] In some embodiments, a set of the rack pull plates are provided with first sliding grooves in the axial direction, the rack pull plates are provided with scales, the back of the sensor placement platform is provided with a pair of sliding blocks, the sliding blocks are slidingly connected to the first sliding grooves, and the ends of the rack pull plates are connected with baffles capable of limiting the sensor placement platform.
[0021] In some embodiments, the moving assembly comprises a rack caster and a guide rail caster, the two ends of the stretching assembly are provided with rack casters capable of abutting the inner wall of the magnetic shielding barrel, and the bottom of the supporting assembly is provided with a guide rail caster.
[0022] In some embodiments, the supporting assembly comprises guide rail seats and a connecting plate, a set of the guide rail seats are connected through the connecting plate, the top of the guide rail seat is provided with a second sliding groove and a scale, and the bottom of the base support is slidingly connected to the second sliding groove of the guide rail seat.
[0023] In some embodiments, the connecting plate and the bottom of the base support are provided with corresponding notches, a scale ruler is slidingly connected in the notches, and the scale ruler can determine the distance from the sensor placement platform to the bottom of the magnetic shielding barrel.
[0024] In some embodiments, a level is installed on the base support, and the main body structure of the multi-directional adjusting clamp in the magnetic shielding barrel is made of nylon.
[0025] The beneficial effects of the utility model are:
[0026] 1. The sensor is placed on the sensor placement platform, the sensor placement platform is slidingly arranged on the stretching assembly, the height adjusting assembly adjusts the moving platform, the base support is slidingly arranged on the supporting assembly, the position of the sensor placement platform in the Y-axis direction, the Z-axis direction and the X-axis direction is adjusted respectively, the three-axis position adjustment of the sensor in the space is realized, when the measurement position of the sensor relative to the magnetic shielding barrel is adjusted outside the magnetic shielding barrel, the clamp is sent into the magnetic shielding barrel by the moving assembly to complete the measurement.
[0027] 2. The materials used in the device are mainly nylon with self-lubricating function and cannot be magnetized, the bearings used are non-metal bearings, the casters used are non-metal casters, the measurement flexibility is ensured, the screws used for fixation are made of pure titanium material, and the risk of material magnetization interfering with the measurement in the magnetic shielding barrel is avoided. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is a structural schematic diagram of the application.
[0029] BRIEF DESCRIPTION OF DRAWINGS:
[0030] 1, guide rail caster; 2, guide rail seat; 3, sliding base; 4, connecting plate; 5, level; 6, rack caster; 7, moving platform; 8, top plate; 9, trapezoidal screw; 10, sensor placement table; 11, guide rod; 12, rack pull plate; 13, worm; 14, handle rotating wheel; 15, scale.
[0031] The specification includes references to "one embodiment" or "an embodiment.” The occurrence of the phrases "in one embodiment” or "in an embodiment” does not necessarily refer to the same embodiment. Particular features, structures, or characteristics can be combined in any suitable way in one or more embodiments.
[0032] “includes”, this term is open. As used in the appended claims, this term does not exclude additional structures or steps.
[0033] “first”, “second”, and the like. As used herein, these terms are merely labels applied to the various nouns they follow, and are not intended to imply any type of ordering (e.g., spatial, temporal, logical, etc.). DETAILED DESCRIPTION
[0034] In order to make the person skilled in the art better understand the technical scheme of the present application, the technical scheme of the present application will be further illustrated in combination with specific embodiments.
[0035] Embodiment one:
[0036] In combination with Figure 1 As shown in the drawings, the embodiment is a multi-directional adjusting clamp for measuring in a magnetic shielding barrel, which comprises a supporting assembly, a height adjusting assembly, an extension assembly, a moving assembly and a sensor placement table. The top of the supporting assembly is slidably connected with a base support, which can slide along the X-axis. The height adjusting assembly is installed on the base support, and the moving platform is arranged on the height adjusting assembly. The height adjusting assembly can adjust the height of the moving platform along the Z-axis. The extension assembly is slidably installed on the side wall of the moving platform, and the extension assembly can adjust the extension length of itself along the Y-axis. The sensor placement table is slidably connected with the extension assembly, and the sensor placement table can move along the Y-axis. The moving assembly is arranged at the bottom of the supporting assembly and the end of the extension assembly, and the moving assembly can send the clamp into the magnetic shielding barrel.
[0037] In some embodiments, the base support comprises a sliding base, a guide rod and a top plate. The bottom of the top plate and the top of the sliding base are connected through a group of guide rods. The outer wall of the guide rod is provided with a scale. The height adjusting assembly is installed between the top plate and the sliding base. The moving platform is arranged on the height adjusting assembly, and the two ends of the moving platform are slidably sleeved on the outer wall of the guide rod.
[0038] Further, the height adjusting assembly comprises a trapezoidal screw, a worm wheel, a worm and a handle rotating wheel, the trapezoidal screw is rotationally connected between the top plate and the sliding base, the outer wall of the trapezoidal screw is threadedly connected with a moving platform, the two ends of the moving platform are respectively slidably sleeved on the outer wall of the guide rod, the end of the trapezoidal screw close to the sliding base is connected with the worm wheel, a group of bearing seats are arranged on the top of the sliding base, the worm is rotationally connected through the bearing seats, the worm is meshingly connected with the worm wheel, and the end of the worm is connected with the handle rotating wheel.
[0039] Further, a circular groove is arranged at the middle position of the top plate, the middle position of the base and the bearing seat, a non-metal bearing is arranged in the circular groove, the two ends of the trapezoidal screw are rotationally connected with the top plate and the sliding base through the non-metal bearings, and the worm is rotationally connected with the bearing seat through the non-metal bearing.
[0040] Further, the stretching assembly comprises a gear and a rack plate, gears are horizontally and symmetrically arranged at the top and bottom of the moving platform, a group of rack plates are arranged in the moving platform and overlap in position, the rack plates are matched with the corresponding gears, so that the two ends of the group of rack plates can be synchronously stretched outwards or contracted inwards, and the moving platform is provided with a fixing member capable of locking the position of the rack plate. Specifically, in the embodiment, the fixing member is a screw, the rack plate adjusted to the appropriate position is fixed by the screw, so that the width of the device can be adaptively adjusted according to barrels of different sizes.
[0041] Further, the side wall of the group of rack plates is provided with a first sliding groove in the axial direction, a scale is arranged on the rack plate, the back of the sensor placing table is provided with a pair of sliding blocks, the pair of sliding blocks are respectively slidably connected in the upper and lower first sliding grooves, the opposite ends of the rack plate are connected with a baffle capable of limiting the position of the sensor placing table, so as to prevent the sensor placing table from sliding out of the rack plate. Specifically, in the embodiment, the baffle is fixed to the end of the rack plate by a screw
[0042] Further, the base support is provided with a level.
[0043] In some embodiments, the support assembly comprises a guide rail seat and a connecting plate, a group of guide rail seats are connected through the connecting plate, a second sliding groove and a corresponding scale are arranged on the top of the guide rail seat, and the bottom of the sliding base is slidably connected in the second sliding groove of the guide rail seat.
[0044] In some embodiments, the moving assembly includes a rack trolley and a guide rail trolley, the baffle at the end of the rack pull plate is connected with the rack trolley capable of abutting the inner wall of the magnetic shielding barrel, and the bottom of the guide rail seat is provided with a plurality of guide rail trolleys. Specifically, four guide rail trolleys are used in the embodiment, and the guide rail trolleys are fixed on the bottom of the guide rail seat by screws. By pulling the rack pull plate, the width can be adjusted to place and adapt to different sizes of barrels for measurement. The rack trolley and the guide rail trolley facilitate the overall device to be sent into the inner barrel. It is applicable to cylindrical, square and other shaped inner barrels, and meets the requirements of normal movement and measurement in barrels and pipelines of different shapes.
[0045] Further, the bottom of the connecting plate and the sliding base is provided with a corresponding notch, and a scale is slidably connected in the notch. The scale can determine the distance from the sensor placement table to the bottom of the magnetic shielding barrel. Specifically, the length of the scale passing through the notch on the connecting plate is adjusted by a hexagonal screw in the embodiment to determine the distance from the sensor to the bottom of the barrel.
[0046] In some embodiments, the main structure of the multi-directional adjustment clamp for measuring in the magnetic shielding barrel is made of nylon with self-lubricating function and will not be magnetized. The screws used for fixation are made of pure titanium to avoid the risk of material magnetization interfering with measurement. In the embodiment, both the rack trolley and the guide rail trolley are non-metal trolleys to ensure that they can move on the ground and in the barrel without interfering with the detection results in the magnetic shielding barrel. At the same time, the weight of the device is less than 7 kg, which is light and easy to use. At least 2 kg of objects can be placed on the sensor placement table. Due to the material, weight and operation form, the device will not affect the barrel when measuring in the barrel.
[0047] The implementation principle of the multi-directional adjustment clamp for measuring in the magnetic shielding barrel is as follows:
[0048] By pulling the two rack pull plates, the two rack pull plates are respectively extended along the X-axis, the sensor placement table slides in the first sliding groove of the two rack pull plates, the left and right tracks can be exchanged, and the sensor placement table drives the adjustment sensor to adjust the position of the X-axis.
[0049] By rotating the handle wheel to drive the worm to rotate, due to the transmission action of the worm and the worm gear, the trapezoidal screw can rotate around its own axis. By virtue of the threaded connection between the trapezoidal screw and the moving platform, and the sliding connection between the two ends of the moving platform and the guide rod, the moving platform can adjust the height along the Z-axis, thereby driving the sensor on the sensor placement table to adjust the position of the Z-axis.
[0050] By sliding the sliding base along the second sliding groove on the guide rail base, the sliding base drives the sensor placement platform to move along the X-axis, so that the sensor on the sensor placement platform adjusts the position along the X-axis, and based on the scale on the guide rail base and the scale in the notch between the connecting plate and the sliding base, the distance of the sensor to the bottom of the magnetic shielding barrel can be determined.
[0051] Meanwhile, the device is mainly used for tool clamps for measuring parameters such as magnetic noise and residual magnetism, and the points for obtaining the parameters are generally located inside the barrel and pipeline. Since some extreme positions inside the barrel and pipeline are not effective positions for obtaining and measuring parameters, the device can meet the requirement of moving the sensor to most of the required measuring points.
[0052] Embodiment Two:
[0053] The embodiment is an operating mode of a multi-directional adjusting clamp for measuring inside a magnetic shielding barrel, which comprises the following steps:
[0054] S1, the device is placed in the inner barrel of the measured magnetic shielding barrel, the handle wheel is rotated, the scale on the guide rod is observed, and the moving platform is adjusted to the specified height;
[0055] S2, the rack pull plate is pulled until the rack foot wheel contacts the barrel wall, and the rack pull plate is fixed at this time;
[0056] S3, the sensor placement platform is moved according to the scale on the rack pull plate so as to reach the specified transverse measuring position;
[0057] S4, the length of the scale passing through the notch of the connecting plate is adjusted, then the scale is fixed, and the device is pushed into the barrel;
[0058] S5, since the guide rail foot wheel and the rack foot wheel are in contact with the inner wall of the barrel, the device will move linearly, and the clamp is continuously pushed until the end of the scale abuts against the barrel bottom, at which time the distance between the sensor and the barrel bottom can be determined.
[0059] The above are preferred embodiments of the device, which do not limit the protection scope of the device, so that: equivalent changes made according to the structure, shape and principle of the device should be covered in the protection scope of the device.
Claims
1. A multi-directional adjustment clamp for measuring inside a magnetically shielded barrel, characterized in that, include: The support assembly has a base bracket on top that can slide along the X-axis; A height adjustment component is mounted on the base bracket. The height adjustment component is equipped with a moving platform, and the height adjustment component can adjust the height of the moving platform along the Z-axis. An extension component is slidably mounted on the side wall of the mobile platform, and the extension component is adjustable in its extension length along the Y-axis. A sensor placement stage is slidably connected to the extension assembly, and the sensor placement stage is movable along the Y-axis; A movable component is located at the bottom of the support component and the end of the extension component, and the movable component is capable of sending the entire clamp into the magnetic shielding barrel.
2. The multi-directional adjustment fixture for measuring inside a magnetically shielded barrel according to claim 1, characterized in that: The base support includes a sliding base, guide rods and a top plate. The bottom of the top plate and the top of the sliding base are connected by a set of guide rods. The outer wall of the guide rods is marked with graduations. The height adjustment assembly is installed between the top plate and the sliding base. The height adjustment assembly is provided with a moving platform. The two ends of the moving platform are respectively slidably sleeved on the outer wall of the guide rods.
3. The multi-directional adjustment fixture for measuring inside a magnetically shielded barrel according to claim 2, characterized in that: The height adjustment assembly includes a trapezoidal lead screw, a worm gear, a worm, and a handle wheel. The trapezoidal lead screw is rotatably connected between the top plate and the sliding base. The moving platform is threaded onto the outer wall of the trapezoidal lead screw. The worm gear is connected to the end of the trapezoidal lead screw near the sliding base. A set of bearing seats is provided on the top of the sliding base. The worm is rotatably connected through the bearing seats. The worm meshes with the worm gear. The handle wheel is connected to the end of the worm.
4. The multi-directional adjustment fixture for measuring inside a magnetically shielded barrel according to claim 3, characterized in that: The top plate and the middle position of the base, as well as the bearing seat, are provided with circular grooves. Non-metallic bearings are installed in the circular grooves. The two ends of the trapezoidal lead screw are rotatably connected to the top plate and the sliding base respectively via the non-metallic bearings. The worm gear is rotatably connected to the bearing seat via the non-metallic bearings.
5. A multi-directional adjustment fixture for measuring inside a magnetically shielded barrel according to claim 2, characterized in that: The extension assembly includes gears and rack plates. The gears are symmetrically arranged horizontally at the top and bottom of the moving platform. A set of rack plates is installed in the moving platform and their positions overlap vertically. The rack plates cooperate with the gears on the corresponding sides to enable the rack plates to extend outward or retract inward synchronously at both ends. The moving platform is provided with a fixing member that can lock the position of the rack plates.
6. A multi-directional adjustment fixture for measuring inside a magnetically shielded barrel according to claim 5, characterized in that: Each of the rack pull plates is provided with a first sliding groove along the axial direction. The rack pull plates are provided with a scale. The back of the sensor placement stage is provided with a pair of sliders. The sliders are slidably connected in the first sliding grooves. The staggered ends of the rack pull plates are connected with baffles that can limit the position of the sensor placement stage.
7. A multi-directional adjustment fixture for measuring inside a magnetically shielded barrel according to claim 1, characterized in that: The movable component includes rack and pinion casters and guide rail casters. The two ends of the extension component are provided with rack and pinion casters that can abut against the inner wall of the magnetic shielding barrel. The bottom of the support component is provided with guide rail casters.
8. A multi-directional adjustment fixture for measuring inside a magnetically shielded barrel according to claim 1, characterized in that: The support assembly includes a guide rail seat and a connecting plate. A group of guide rail seats are connected to each other via the connecting plate. The top of the guide rail seat is provided with a second groove and a scale. The bottom ends of the base bracket are slidably connected to the second groove of the guide rail seat.
9. A multi-directional adjustment fixture for measuring inside a magnetically shielded barrel according to claim 8, characterized in that: The bottom of the connecting plate and the base bracket are provided with corresponding slots, and a scale is slidably connected in the slots. The scale can determine the distance from the sensor placement platform to the bottom of the magnetic shielding barrel.
10. A multi-directional adjustment fixture for measuring inside a magnetically shielded barrel according to claim 1, characterized in that: A level is installed on the base support, and the main structure of the multi-directional adjustment fixture inside the magnetic shielding barrel is made of nylon.
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