Steel wire rope loosening alarm device

By designing a wire rope slack alarm device in the cleaning machine, and using a contact plate and lever module to detect wire rope slackness, the problem of the inability to promptly alarm when the wire rope is slack has been solved, thus achieving stable operation and economical transformation of the equipment.

CN223582561UActive Publication Date: 2025-11-21NANJING GENESIS ELECTRIC AUTOMATION
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Patent Information

Application Number
CN202520229116.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-13
Publication Date
2025-11-21
Estimated Expiration
2035-02-13

AI Technical Summary

Technical Problem

The existing cleaning machine has a problem where the wire rope becomes loose and cannot be alarmed in time, leading to rope tangling and potential damage to the equipment.

Method used

Design a wire rope slack alarm device. The device uses a contact plate to contact the wire rope, and a lever module and a non-contact proximity switch to detect the slackness of the wire rope and issue an alarm signal.

Benefits of technology

It effectively prevents wire rope curling, avoids equipment damage, improves the stability and reliability of testing, and reduces equipment modification and economic investment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rope loosening alarm device for a steel wire rope. The rope loosening alarm device comprises a mounting bottom plate, a lifting shaft and the steel wire rope wound on the outer cambered surface of the lifting shaft, wherein a lifting system for driving the lifting shaft to rotate is arranged on the upper surface of the mounting bottom plate; the end, away from the lifting shaft, of the steel wire rope is connected with a dirt grabbing hopper. The upper surface of the installation bottom plate is provided with a rope loosening alarm assembly used for detecting the tightness state of the steel wire rope. The contact plate makes contact with the steel wire rope, when the steel wire rope is in a pulled-in and stretched-straight state, the first connecting column and the second connecting column are in a balanced state and do not rotate, when the steel wire rope is loosened, the contact plate does not make contact with the steel wire rope, and at the moment, the first connecting column and the second connecting column rotate under the action of the balancing weight; and the induction block sends a signal to the control system to give an alarm, so that the phenomenon that the steel wire rope is curled together after the rope is loosened and the rope is disordered is avoided, and further the loss of the trash remover caused by continuous work is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a rope slackening alarm technical field, concretely is a steel wire rope slackening alarm device. BACKGROUND

[0002] With the social development, more and more thermal power plants, nuclear power plants and chemical, municipal engineering, in the water supply treatment equipment of these projects, more need to use the trash cleaner to remove the floating, suspended and attached in the trash rack upstream of the hydropower station, pump station, so as to ensure that the hydropower station or pump station can be safe, normal operation. The existing trash cleaner in the rake trash cleaner and hydraulic grab type trash cleaner adopts a steel wire rope lifting system, one lifting shaft is matched with two steel wire ropes, one end of the steel wire rope is connected with the lifting shaft, and the other end is connected with the trash cleaner, and the ascending and descending functions of the trash cleaner are realized by the forward rotation and reverse rotation of the lifting shaft, but in the actual trash cleaning process, the trash cleaner rises and falls along the trash rack guide rail. When the trash cleaner is lowered to the bottom of the trash rack or the trash rack guide rail has foreign matter stuck to the trash cleaner, it will cause the steel wire rope to loosen, at this time, if no alarm signal is sent to stop, the steel wire rope will be curled together after loosening, and the trash cleaner will be damaged when working continuously.

[0003] In the prior art, the authorization announcement number CN203891096U discloses a rake trash cleaner, which comprises a support, a winding drum installed on the support, a driving motor connected with the winding drum, a steel wire rope connected with the winding drum, and a rake body connected with the other end of the steel wire rope. The two sides of the rake body are welded with rotating shafts, the rotating shafts are connected with rake rotating shaft support blocks, the rake rotating shaft support blocks are installed on a rake support, and a rake guide wheel for guiding is installed on the rake support. The rake trash cleaner has the advantages of reasonable structure design, convenient operation, low working energy consumption, low preparation cost, no complex lifting and decontamination system in the structure, reliable work, simple use and maintenance, and the opening and closing angle of the rake body can reach a certain degree, so that more pollutants can be carried and the decontamination is more thorough.

[0004] The above-mentioned patent cannot timely find the loosening of the steel wire rope in use, which may cause the steel wire rope to be curled together after loosening, and the trash cleaner may be damaged when working continuously. Therefore, we need to propose a steel wire rope slackening alarm device. UTILITY MODEL CONTENTS

[0005] The utility model discloses a purpose lies in providing a kind of steel wire rope loose rope alarm device, by contact plate and steel wire rope contact, when steel wire rope is in the state of being pulled in and straightened, first connecting column and second connecting column are in balanced state and do not rotate, when steel wire rope loosens, contact plate does not contact with steel wire rope, first connecting column and second connecting column rotate under the action of counterweight block at this time, to approach switch close to inductive block, inductive block sends signal to control system and alarms, to solve the problem proposed in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of steel wire rope loose rope alarm device, including installation base plate, lifting shaft and the steel wire rope wound in the outer arc surface of lifting shaft;

[0007] Wherein, the installation base plate upper surface is provided with the lifting system for driving lifting shaft rotation;

[0008] The end of the steel wire rope away from the lifting shaft is connected with the dirt grab bucket, and the upper surface of the installation base plate is provided with a loose rope alarm assembly for detecting the tightness state of the steel wire rope.

[0009] The loose rope alarm assembly includes a mounting column, a lever module and a detection module, the mounting column is arranged on the upper surface of the installation base plate through a support plate, and the mounting column is rotatably connected with the support plate.

[0010] Preferably, the lever module includes a first connecting column and a second connecting column, the first connecting column and the second connecting column are fixedly arranged on the outer arc surface of the mounting column, the first connecting column is located on the side of the mounting column close to the steel wire rope, and the second connecting column is located on the side of the mounting column away from the steel wire rope.

[0011] Preferably, the lever module further includes a contact plate and a counterweight, the contact plate is threadedly connected to the side of the first connecting column close to the steel wire rope, and the counterweight is fixedly sleeved to the end of the second connecting column away from the mounting column.

[0012] Preferably, one side of the contact plate is in contact with the steel wire rope, and the first connecting column and the second connecting column are in a balanced state when the contact plate is in contact with the steel wire rope.

[0013] Preferably, the detection module includes a proximity switch and an inductive block, the proximity switch is arranged on the upper surface of the installation base plate through a support block, and the inductive block is arranged on the side of the second connecting column.

[0014] Preferably, the upper surface of the installation base plate is provided with a control system, and the proximity switch is electrically connected with the control system.

[0015] Preferably, the steel wire rope and the lever module are both located on one side of the installation base plate, and the steel wire rope and the lever module are both not in contact with the installation base plate.

[0016] Compared with the prior art, the utility model has the beneficial effects that:

[0017] 1、 the utility model discloses a contact plate and steel wire rope contact, when steel wire rope is in the state of being pulled in and straightened, first connecting column and second connecting column are in the balanced state and do not rotate, when steel wire rope is loose, contact plate does not contact steel wire rope, first connecting column and second connecting column rotate under the action of counterweight block, thereby moving inductive block approaches proximity switch, inductive block sends a signal to control system and alarms, thereby avoiding that steel wire rope is curled together after being loose, and the phenomenon of disorderly rope occurs, and further avoiding that continuing work causes loss to the trash cleaner.

[0018] 2、 the detection module in the utility model adopts non-contact proximity switch, can prevent equipment from rusting due to damp, causes the travel switch to be deadlocked, thereby cannot send a signal, further improves the stability and reliability of the loose rope alarm assembly.

[0019] 3、 the utility model has no change to the current hoisting system, only installs the loose rope alarm assembly at the bottom plate of the upper rack of the trash cleaner, and the change to the existing mechanical equipment is small, thereby reducing the economic investment when the equipment is put into use.

[0020] Other features and advantages of the utility model will be set forth in the subsequent specification, and, partially become apparent from the specification, or be understood from the implementation of the utility model. The purpose and other advantages of the utility model can be realized and obtained through the structure indicated in the specification and drawings. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is the whole structure practical drawing of the utility model;

[0022] Figure 2 It is the structure schematic diagram of the loose rope alarm assembly of the utility model in normal state;

[0023] Figure 3 It is the structure schematic diagram of the loose rope alarm assembly of the utility model in loose state.

[0024] In the drawing: 1, mounting bottom plate;2, loose rope alarm assembly;3, hoisting system;4, lifting shaft;5, steel wire rope;6, grabber;7, contact plate;8, first connecting column;9, proximity switch;10, second connecting column;11, counterweight block;12, inductive block;13, mounting column. DETAILED DESCRIPTION

[0025] Clearly, the described embodiments are merely a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the present application.

[0026] The utility model provides: a kind of steel wire rope loose rope alarm device, as shown in figure, including installation base plate 1, lifting shaft 4 and winding in the outer arc surface of lifting shaft 4 steel wire rope 5;Wherein, installation base plate 1 upper surface is provided with the lifting system 3 for driving lifting shaft 4 rotation, by lifting system 3 driving lifting shaft 4 rotation, to drive steel wire rope 5 to lift, lifting system 3 is the complex and precise system of lift mechanism, screw rod, bolt etc. Figures 1-3

[0027] As preferred, the end of steel wire rope 5 away from lifting shaft 4 is connected with grabber 6, and the upper surface of installation base plate 1 is provided with a loose rope alarm assembly 2 for detecting the tightness of steel wire rope 5. The loose rope alarm assembly 2 includes a mounting column 13, a lever module and a detection module. The mounting column 13 is arranged on the upper surface of the installation base plate 1 through a support plate, and the mounting column 13 is rotatably connected with the support plate. The steel wire rope 5 and the lever module are both located on one side of the installation base plate 1, and neither of them is in contact with the installation base plate 1. By arranging the mounting column 13 on the upper surface of the installation base plate 1 through the support plate, the mounting column 13 is extended outward, so that the lever module on the outer arc surface of the mounting column 13 can rotate without scratching the installation base plate 1, thereby ensuring the stability of the loose rope alarm assembly 2 during the overall operation.

[0028] Specifically, when the steel wire rope 5 is running normally, the steel wire rope 5 is in a state of being stretched and straightened. After the steel wire rope 5 is loosened, the steel wire rope 5 below the steel wire rope drum is no longer in a state of being stretched and straightened, and is tilted to the side. The loose rope alarm assembly 2 can determine whether the steel wire rope 5 is loosened by distinguishing the two different states of the steel wire rope 5.

[0029] Further, the lever module includes a first connecting column 8 and a second connecting column 10. The first connecting column 8 and the second connecting column 10 are both fixedly arranged on the outer arc surface of the mounting column 13. The first connecting column 8 is located on the side of the mounting column 13 close to the steel wire rope 5, and the second connecting column 10 is located on the side of the mounting column 13 away from the steel wire rope 5. The connection relationship between the first connecting column 8, the second connecting column 10 and the mounting column 13 is as shown in Figure 2 and Figure 3 ​As shown, the first connecting column 8 and the second connecting column 10 are fixedly connected with the mounting column 13, when the first connecting column 8 or the second connecting column 10 rotates, the mounting column 13 is driven to rotate, thereby driving the second connecting column 10 or the first connecting column 8 on the other side to rotate.

[0030] Further, the lever module further comprises a contact plate 7 and a counterweight 11, the contact plate 7 is threadedly connected to the first connecting column 8 on the side close to the steel wire rope 5, the counterweight 11 is fixedly sleeved on the end of the second connecting column 10 away from the mounting column 13, when the steel wire rope 5 is in the taut state, the side of the contact plate 7 contacts with the steel wire rope 5, although the contact plate 7 contacts between the steel wire rope 5, the contact plate 7 will not cause abrasion to the steel wire rope 5, and when the contact plate 7 contacts with the steel wire rope 5, the first connecting column 8 and the second connecting column 10 are in the balanced state, that is, as shown Figure 2 The steel wire rope 5 is in the state of being taut and straight, at this time, the steel wire rope 5 tightly presses the contact plate 7 on the side of the first connecting column 8, due to the existence of the counterweight 11, at this time, the first connecting column 8 and the second connecting column 10 are in the balanced state, and at this time, the mounting column 13 will not rotate.

[0031] It is worth mentioning that the detection module comprises a proximity switch 9 and an induction block 12, the proximity switch 9 is arranged on the upper surface of the mounting bottom plate 1 through a supporting block, the induction block 12 is arranged on the side of the second connecting column 10, the upper surface of the mounting bottom plate 1 is provided with a control system, and the proximity switch 9 is electrically connected with the control system, the proximity switch 9 is non-contact, thereby preventing the equipment from rusting due to dampness, causing the travel switch to be dead and unable to send signals, thereby improving the stability and reliability of the detection module, when the steel wire rope 5 appears the phenomenon of loose rope, the steel wire rope 5 is no longer in the state of being taut and straight, the steel wire rope 5 will be warped to the side, therefore, at this time, the steel wire rope 5 will no longer contact with the contact plate 7 on the side of the first connecting column 8, due to the existence of the counterweight 11, at this time, the first connecting column 8 and the second connecting column 10 are in the unbalanced state, the counterweight 11 drives the mounting column 13 to rotate to the direction of the counterweight 11 under the action of gravity, and at this time, the induction block 12 on the side of the second connecting column 10 will follow the movement, when the induction block 12 is inducted by the proximity switch 9, the induction block 12 will send a signal to the control system, thereby achieving the effect of alarm, thereby avoiding the phenomenon of loose rope, the steel wire rope 5 is curled together, the phenomenon of disorderly rope occurs, and thereby avoiding the loss caused by continuing to work on the trash cleaner.

[0032] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments can be changed, modified, replaced and varied in many ways without departing from the principles and spirit of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A wire rope slack alarm device, characterized in that, Includes: mounting base plate (1), lifting shaft (4) and wire rope (5) wrapped around the outer arc surface of lifting shaft (4); The upper surface of the mounting base plate (1) is provided with a lifting system (3) for driving the lifting shaft (4) to rotate. The end of the wire rope (5) away from the lifting shaft (4) is connected to a dirt grabber (6), and the upper surface of the mounting base plate (1) is provided with a loose rope alarm component (2) for detecting the tightness of the wire rope (5). The slack rope alarm component (2) includes a mounting column (13), a lever module and a detection module. The mounting column (13) is mounted on the upper surface of the mounting base plate (1) via a support plate, and the mounting column (13) is rotatably connected to the support plate.

2. The wire rope slack alarm device according to claim 1, characterized in that: The lever module includes a first connecting column (8) and a second connecting column (10). The first connecting column (8) and the second connecting column (10) are both fixedly installed on the outer arc surface of the mounting column (13). The first connecting column (8) is located on the side of the mounting column (13) closer to the wire rope (5), and the second connecting column (10) is located on the side of the mounting column (13) away from the wire rope (5).

3. The wire rope slack alarm device according to claim 2, characterized in that: The lever module also includes a contact plate (7) and a counterweight (11). The contact plate (7) is threaded to the side of the first connecting post (8) near the wire rope (5), and the counterweight (11) is fixedly sleeved on the end of the second connecting post (10) away from the mounting post (13).

4. The wire rope slack alarm device according to claim 3, characterized in that: One side of the contact plate (7) is in contact with the wire rope (5), and when the contact plate (7) is in contact with the wire rope (5), the first connecting post (8) and the second connecting post (10) are in a balanced state.

5. A wire rope slack alarm device according to claim 2, characterized in that: The detection module includes a proximity switch (9) and a sensing block (12). The proximity switch (9) is mounted on the upper surface of the mounting base plate (1) via a support block, and the sensing block (12) is mounted on the side of the second connecting column (10).

6. The wire rope slack alarm device according to claim 5, characterized in that: The upper surface of the mounting base plate (1) is provided with a control system, and the proximity switch (9) is electrically connected to the control system.

7. The wire rope slack alarm device according to claim 1, characterized in that: The wire rope (5) and the lever module are both located on one side of the mounting base plate (1), and neither the wire rope (5) nor the lever module is in contact with the mounting base plate (1).

Citation Information

Patent Citations

  • Trash scraper

    CN203891096U