Cross-shaped cable

By designing a cross-shaped cable and adopting a circular arc transition structure, the problem of insufficient cable heat dissipation was solved, thereby improving the cable's lifespan and safety.

CN223582739UActive Publication Date: 2025-11-21JIANGSU CHANGSHENG CABLE GROUP
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Patent Information

Application Number
CN202422687412.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-11-21
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The existing cables have insufficient heat dissipation capacity, resulting in short cable life and unsafe use, making them prone to failure and even fire accidents.

Method used

Design a cross-shaped cable with cross-shaped cross sections for the conductor and insulation sleeve, and use a circular arc transition structure to avoid stress concentration and increase heat dissipation area and airflow.

Benefits of technology

It improves the cable's heat dissipation capacity, extends its service life, and enhances safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wires and cables, in particular to a cross-shaped cable, which is provided with a conductor and an insulating sleeve extruded outside the conductor, the cross section of the conductor is cross-shaped, the cross section of the cable is cross-shaped, and an X-axis on the cross section of the conductor and an X-axis on the cross section of the cable are on the same straight line. According to the utility model, the cross section of the conductor is in a cross shape, and the cross section of the whole cable is also in a cross shape, so that compared with a cylindrical conductor cable with the same cross section area, the surface heat dissipation area of the cable is increased, and the heat dissipation performance of the cable is improved. And large gaps can be formed at the periphery of the cable during laying, so that air flow is improved, heat dissipation of the cable is facilitated, the service life of the cable is prolonged, and the safety of the cable is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to wire and cable technical field especially cross cable. BACKGROUND

[0002] The ability of cable transmission power is related to its heat generation, and the heat dissipation capacity of cable determines the service life and safety of cable. Due to poor heat dissipation conditions, cable deformation and cable failure are common, and serious cable burning accidents may occur. In short, cable heat dissipation may cause failure in every industry.

[0003] Ordinary cable is cylindrical conductor plus external wrapping insulation sleeve. Such cable is convenient to manufacture and use, but the heat dissipation capacity is slightly poor. SUMMARY

[0004] The utility model solves the technical problem that: provide a kind of cable, it can have better heat dissipation capacity, to improve the service life and safety of cable.

[0005] The utility model solves the technical problem that the technical scheme is as follows: a kind of cross cable, with conductor and extruded insulation sleeve in the conductor, the cross section of the conductor is cross-shaped, the cross section of the cable is cross-shaped, the X-axis on the cross section of the conductor and the X-axis on the cross section of the cable are on a straight line, the Y-axis on the cross section of the conductor and the Y-axis on the cross section of the cable are on a straight line.

[0006] Specifically, to avoid stress concentration at right angle and cracking at right angle, every two adjacent and perpendicular edges on the cross section of the conductor are transitioned by circular arc.

[0007] Specifically, the radius of the transition circular arc of adjacent and perpendicular edges on the cross section of the conductor is R1mm-R20mm.

[0008] Specifically, to avoid stress concentration at right angle and cracking at right angle, every two adjacent and perpendicular edges on the cross section of the insulation sleeve extruded outside the conductor are transitioned by circular arc.

[0009] Specifically, the radius of the transition circular arc of adjacent and perpendicular edges on the cross section of the insulation sleeve extruded outside the conductor is R1mm-R20mm.

[0010] The utility model has the beneficial effects that: the cross section of the conductor of the utility model is cross-shaped, and the cross section of the whole cable is also cross-shaped. Compared with cylindrical conductor cable with the same cross section area, the surface heat dissipation area of the cable is increased, and large gap is formed on the outer periphery of the cable during laying, air flow is improved, heat dissipation of the cable is helped, and the service life and safety of the cable are improved. BRIEF DESCRIPTION OF DRAWINGS

[0011] Figure 1 This is a perspective view of the present invention;

[0012] Figure 2 This is a cross-sectional schematic diagram of the present invention, which has a transitional circular arc structure.

[0013] In the diagram: 1. Conductor; 2. Insulating sleeve. Detailed Implementation

[0014] The technical solutions of the embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0015] As attached Figure 1 A cross-shaped cable has a conductor 1 and an insulating sleeve 2 extruded outside the conductor 1. The cross-section of the conductor 1 is cross-shaped, and the cross-section of the cable is cross-shaped. The cross-section of the cable is a cross-section that integrates the conductor 1 and the insulating sleeve 2 as a whole. The X-axis of the cross-section of the conductor 1 and the X-axis of the cross-section of the cable are on a straight line, and the Y-axis of the cross-section of the conductor 1 and the Y-axis of the cross-section of the cable are on a straight line.

[0016] A cross-section of a specific cable structure is shown in the attached figure. Figure 2 As shown, every two adjacent and perpendicular sides of the conductor 1 cross-section are transitioned by an arc, and every two adjacent and perpendicular sides of the insulating sleeve 2 extruded outside the conductor 1 cross-section are also transitioned by an arc.

[0017] The radius of the transition arc between adjacent and perpendicular sides on the cross-section of conductor 1 is R1mm-R20mm. Similarly, the radius of the transition arc between adjacent and perpendicular sides on the cross-section of the insulation sleeve 2 extruded outside conductor 1 is R1mm-R20mm. The size of the transition arc radius is mainly determined by the cable's profile dimensions. The larger the cable specification, the larger the arc radius.

[0018] The cross-shaped conductor is made of copper, aluminum, etc., and is drawn by a cross-shaped mold. The mold cavity for extruding the plastic insulating sleeve 2 onto the conductor 1 is also cross-shaped.

[0019] This document uses specific examples to illustrate the principles and implementation methods of this utility model. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of this utility model. Furthermore, those skilled in the art will recognize that, based on the ideas of this utility model, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A cross-shaped cable having a conductor (1) and an insulating sheath (2) extruded over the conductor (1), characterized in that: The conductor (1) has a cross-shaped cross section, the cable has a cross-shaped cross section, the X-axis of the conductor (1) cross section and the X-axis of the cable cross section are on a straight line, and the Y-axis of the conductor (1) cross section and the Y-axis of the cable cross section are on a straight line. The conductor (1) has a cross-section where every two adjacent and perpendicular sides are transitioned by a circular arc.

2. The cross-shaped cable according to claim 1, characterized in that: The radius of the transition arc between adjacent and perpendicular sides on the cross section of the conductor (1) is R1mm-R20mm.

3. The cross-shaped cable according to claim 1, characterized in that: The cross-section of the insulating sleeve (2) extruded outside the conductor (1) has every two adjacent and perpendicular sides transitioned by a circular arc.

4. The cross-shaped cable according to claim 3, characterized in that: The radius of the transition arc of the adjacent and perpendicular sides on the cross section of the insulating sleeve (2) extruded outside the conductor (1) is R1mm-R20mm.