Copper round wire enameling equipment

By designing an adjustable-height brush assembly and a detachable lifting component, the problem of inconvenient parts replacement in existing equipment has been solved, realizing flexibility and ease of maintenance in the copper round wire enameling process, and improving the service life of the equipment and the quality of the enameling.

CN223582755UActive Publication Date: 2025-11-21JIANGSHAN SANXING COPPER WIRE & CABLE CO LTD
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Patent Information

Application Number
CN202422628256.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-11-21
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In the long-term use of existing copper round wire enameling equipment, the paint plate inside the paint box wears down, and the rollers are fixed inside the box, making it inconvenient to replace parts and affecting maintenance.

Method used

A copper round wire enameling device was designed, including an enameling table, a liquid storage tank, a roller, a brush assembly, and a lifting component. The roller is rotatably connected to the enameling table, the brush assembly is height-adjustable, the lifting component is detachable for easy replacement, the roller structure limits the movement of the copper round wire, and the annular groove and recess ensure smooth passage of the copper round wire.

Benefits of technology

It improves the flexibility and ease of maintenance in the copper round wire enameling process, ensures uniform coating on the surface of the copper round wire, and extends the service life and maintenance efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of round copper wire enamelling, and particularly discloses round copper wire enamelling equipment which comprises an enamelling table and a liquid storage tank arranged at the upper end of the enamelling table, two rollers are arranged in the liquid storage tank, a roller shaft structure used for limiting a round copper wire is arranged above the rollers, a brush plate assembly is arranged between the two rollers, and the brush plate assembly is connected with the liquid storage tank. A lifting part used for adjusting the height of the brush plate assembly is arranged at the upper end of the enameling table and detachably connected with the enameling table, the brush plate assembly comprises a first brush plate and a second brush plate, and the two ends of the first brush plate are slidably connected with the lifting part. The copper round wire passes through the middle of the two brush plates in the liquid storage tank, paint is fully smeared on the surface of the copper wire through the two brush plates, the height of the first brush plate is adjustable, the copper round wire can be conveniently introduced, the lifting part is detachably connected with the enameling table, the two brush plates can be conveniently replaced, maintenance is easy, and flexibility is high.
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Description

TECHNICAL FIELD

[0001] The utility model relates to copper round wire paint wrapping technical field especially relates to a copper round wire paint wrapping equipment. BACKGROUND

[0002] Copper round wire is a kind of common conductive material, mainly by pure copper, because its excellent conductivity and ductility and is widely favored, is widely used in electrical, electronic and communication fields. In order to improve the working performance of copper round wire, copper round wire will be paint wrapping treatment. Copper round wire paint wrapping equipment is used to paint wrapping treatment of bare copper round wire special equipment. Its main function is to pass through annealing softening after bare wire, then pass through multiple painting and baking, to form a uniform insulating layer on the surface of copper round wire.

[0003] Such as the Chinese patent of application No. CN202323088755.5, a kind of enameled wire painting device, including pay-off reel and take-up reel, pay-off reel and take-up reel between being equipped with painting box, the position of the paint outlet on painting box is equipped with paint scraping mechanism, paint scraping mechanism includes the box body being arranged on the lateral wall of painting box, the drive motor being arranged on the upper side of box body, the gear being arranged on the output shaft of drive motor and the scraper assembly being arranged in the meshing connection of gear in box body, box body is equipped with paint scraping cavity, one end of paint scraping cavity is equipped with the paint scraping inlet being communicated with the paint outlet of painting box, the other end of paint scraping cavity is equipped with paint scraping outlet;The painting device can through paint scraping assembly to the waste paint scraped by it is recycled in time, improves the processing quality of enameled wire. In long time use, the paint plate in painting box can appear wear and tear, the wheel roller for guiding copper wire and painting box are all fixed in the box body, the replacement of the fittings in painting box is particularly inconvenient, affects subsequent maintenance. UTILITY MODEL CONTENTS

[0004] In view of the above problems, the utility model provides a kind of copper round wire paint wrapping equipment to solve the shortcomings that the paint plate in painting box can appear wear and tear in long time use of existing paint wrapping equipment, the wheel roller for guiding copper wire and painting box are all fixed in the box body, the replacement of the fittings in painting box is particularly inconvenient, affects subsequent maintenance.

[0005] To realize the purpose of the utility model, the utility model realizes the following technical scheme: a kind of copper round wire paint wrapping equipment, including paint wrapping platform and the liquid storage groove being opened in the upper end of paint wrapping platform, two rollers are equipped in liquid storage groove, roller is rotatably connected with paint wrapping platform, roller top is equipped with the roller shaft structure for limiting copper round wire;

[0006] Two rollers are equipped with brush plate assembly, the upper end of paint wrapping platform is equipped with the lifting piece for adjusting the height of brush plate assembly, lifting piece is detachably connected with paint wrapping platform;

[0007] The brush plate assembly comprises a first brush plate and a second brush plate, two ends of the first brush plate are slidably connected with the lifting piece, and two ends of the second brush plate are fixedly connected with the lifting piece.

[0008] Further improvement lies in that the roller shaft structure comprises a mounting frame fixedly connected to the upper end of the enameled platform, two groups of limiting rollers are arranged in the mounting frame, two ends of the limiting rollers are rotatably connected to the mounting frame, and the limiting rollers are arranged above the roller.

[0009] Further improvement lies in that a plurality of annular grooves for the copper round wire to pass through are formed on the outer side of the roller and the limiting roller.

[0010] Further improvement lies in that a plurality of grooves for the copper round wire to pass through are formed on the side of the first brush plate and the second brush plate, and each groove corresponds to each annular groove.

[0011] Further improvement lies in that the lifting piece comprises a clamping seat fixedly connected to the left and right ends of the second brush plate, an adjusting mechanism for adjusting the height of the first brush plate is arranged on the clamping seat, the clamping seat is clamped into a clamping groove formed on the upper end of the enameled platform, a bolt positioning piece for fixing the clamping seat is arranged on the upper end of the enameled platform, and a sealing rubber plate is arranged on the edge of the clamping seat and is attached to the groove wall of the liquid storage groove.

[0012] Further improvement lies in that the adjusting mechanism comprises a sliding groove formed on the side of the clamping seat facing the first brush plate, a sliding block is slidably arranged in the sliding groove, the sliding block is fixedly connected to the left and right ends of the first brush plate, a threaded rod is rotatably connected to the sliding groove, the threaded rod passes through the sliding block and is threadedly connected with the sliding block, and a rotating handle is arranged on the upper end of the clamping seat and is fixedly connected to the upper end of the threaded rod.

[0013] Further improvement lies in that the bolt positioning piece comprises a bolt plate fixedly connected to the left and right sides of the clamping seat, and a fixing bolt is arranged on the bolt plate, passes through the bolt plate and is threadedly connected with a bolt hole formed on the upper end surface of the enameled platform.

[0014] Compared with the prior art, the present application has the following beneficial effects:

[0015] The copper round wire passes through the middle of the two groups of brush plates in the liquid storage groove, the paint is fully applied on the surface of the copper round wire by the two groups of brush plates, the height of the first brush plate is adjustable, the introduction of the copper round wire is facilitated, the lifting piece is detachably connected with the enameled platform, the two groups of brush plates are convenient to replace, maintenance is easy, and the flexibility is high. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiment description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without any creative effort.

[0017] Figure 1 is the structure diagram of the liquid storage tank in the utility model.

[0018] Figure 2 is the structure diagram of the first brush plate and the second brush plate in the utility model.

[0019] Figure 3 is the structure diagram of the clamping groove in the utility model.

[0020] Figure 4 is the structure diagram of the clamping seat in the utility model.

[0021] Wherein: 1, enameled platform;2, liquid storage tank;3, roller;4, mounting bracket;5, limiting roller;7, first brush plate;8, second brush plate;9, recess;10, annular groove;11, clamping groove;12, clamping seat;13, sealing rubber plate;14, sliding groove;15, sliding block;16, threaded rod;17, rotating handle;18, bolt plate;19, fixed bolt. DETAILED DESCRIPTION

[0022] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of protection of the present application.

[0023] According to Figure 1 , 2 , 3, 4, the present embodiment proposes a copper round wire enameled equipment, which comprises an enameled platform 1 and a liquid storage tank 2 opened at the upper end of the enameled platform 1, two rollers 3 are arranged in the liquid storage tank 2, the rollers 3 are rotatably connected with the enameled platform 1, and a roller shaft structure for limiting the copper round wire is arranged above the rollers 3.

[0024] The copper round wire passes below the two rollers 3, the rollers 3 cooperate with the roller shaft structure to convey the copper round wire, and the roller shaft structure limits the copper round wire.

[0025] A brush plate assembly is arranged between the two rollers 3, and a lifting piece for adjusting the height of the brush plate assembly is arranged at the upper end of the enameled platform 1, and the lifting piece is detachably connected with the enameled platform 1.

[0026] The brush plate assembly comprises a first brush plate 7 and a second brush plate 8, the two ends of the first brush plate 7 are slidably connected with the lifting piece, and the two ends of the second brush plate 8 are fixedly connected with the lifting piece.

[0027] The copper round wire passes between the first brush plate 7 and the second brush plate 8 in the liquid tank 2, and the paint is fully applied on the surface of the copper round wire by the first brush plate 7 and the second brush plate 8, the height of the first brush plate 7 is adjustable, facilitating the introduction of the copper round wire, the lifting part is detachably connected with the enameled table 1, facilitating the replacement of the first brush plate 7 and the second brush plate 8, easy to maintain, and high flexibility.

[0028] Regarding the roller structure:

[0029] The roller structure comprises a mounting frame 4 fixedly connected to the upper end of the enameled table 1, two groups of limiting rollers 5 are arranged in the mounting frame 4, the two ends of the limiting rollers 5 are rotatably connected to the mounting frame 4, and the limiting rollers 5 are arranged above the roller 3. The copper wire drawn out from the bottom of the roller 3 passes between the two limiting rollers 5, the limiting rollers 5 limit the copper wire on both sides of the copper wire, and can carry out the excess solution on the copper wire.

[0030] It is worth further explaining that a plurality of annular grooves 10 for the copper round wire to pass through are formed on the outer sides of the roller 3 and the limiting rollers 5. For ensuring that the copper round wire does not appear skew when being pulled.

[0031] It is worth further explaining that a plurality of grooves 9 for the copper round wire to pass through are formed on the opposite sides of the first brush plate 7 and the second brush plate 8, and each groove 9 corresponds to each annular groove 10. When the copper round wire is coated, it will pass between the first brush plate 7 and the second brush plate 8, and the grooves 9 formed on the first brush plate 7 and the second brush plate 8 will limit the copper round wire, which will not affect the pulling of the copper round wire while wiping the solution attached to the copper wire, thereby improving the enameled quality.

[0032] Regarding the lifting part:

[0033] The lifting part comprises a clamping seat 12 fixedly connected to the left and right ends of the second brush plate 8, the clamping seat 12 is provided with an adjusting mechanism for adjusting the height of the first brush plate 7, the clamping seat 12 is clamped into the clamping groove 11 formed in the upper end of the enameled table 1, the upper end of the enameled table 1 is provided with a clamping positioning part for fixing the clamping seat 12, in order to avoid the solution in the liquid tank 2 from leaving through the gap between the clamping groove 11 and the clamping seat 12, the edge of the clamping seat 12 is provided with a sealing rubber plate 13, and the sealing rubber plate 13 is attached to the groove wall of the liquid tank 2. To increase the sealing between the clamping groove 11 and the clamping seat 12.

[0034] In the preferred scheme, the adjusting mechanism comprises a sliding groove 14 which is formed on the side of the clamping seat 12 facing the first brush plate 7, a sliding block 15 which is slidably arranged in the sliding groove 14 and is fixedly connected to the left and right ends of the first brush plate 7, a threaded rod 16 which is rotatably connected in the sliding groove 14 and penetrates through the sliding block 15 and is threadedly connected with the sliding block 15, and a handle 17 which is arranged on the upper end of the clamping seat 12 and is fixedly connected to the upper end of the threaded rod 16. Rotating the handle 17 will drive the threaded rod 16 to rotate, and the threaded rod 16 will mesh with the sliding block 15 during rotation, so that the sliding block 15 moves along the rod body of the threaded rod 16. Since the sliding block 15 is fixedly connected to the first brush plate 7, the first brush plate 7 will also move when the sliding block 15 moves.

[0035] The clamping seat 12 is detachably fixed to the enameled platform 1. When the clamping seat 12 is removed from the clamping groove 11, the clamping seat 12 can be fixed by removing the fixing of the clamping seat 12. In the preferred scheme, the clamping member comprises a clamping plate 18 which is fixedly connected to the left and right sides of the clamping seat 12, and a fixing bolt 19 which is arranged on the clamping plate 18 and penetrates through the clamping plate 18 and is threadedly connected with the bolt hole formed on the upper end surface of the enameled platform 1. When the clamping seat 12 is removed from the clamping groove 11, the fixing bolt 19 on the clamping plate 18 can be rotated out of the bolt hole on the upper end of the enameled platform 1.

[0036] Working principle:

[0037] The copper round wire passes below the two rollers 3, and the rollers 3 cooperate with the roller shaft structure to convey the copper round wire. The roller shaft structure limits the copper round wire. The copper round wire passes between the first brush plate 7 and the second brush plate 8 in the liquid storage tank 2. The paint is fully applied to the surface of the copper round wire by the first brush plate 7 and the second brush plate 8. The height of the first brush plate 7 is adjustable, which facilitates the introduction of the copper round wire. The lifting member is detachably connected to the enameled platform 1, which facilitates the replacement of the first brush plate 7 and the second brush plate 8, is easy to maintain, and has high flexibility.

[0038] In the description of the present application, it should be noted that the terms "upper", "lower" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be broadly understood, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0039] The foregoing detailed description of the application has been presented for purposes of illustration and description. Various modifications and changes can be made to these embodiments without departing from the spirit and scope of the application. It is intended that the scope of the application should not be limited by the particular representative embodiments described above.

Claims

1. A copper round wire enameling equipment, comprising an enameling table (1) and a liquid storage tank (2) disposed on the upper end of the enameling table (1), wherein two rollers (3) are provided in the liquid storage tank (2), and the rollers (3) are rotatably connected to the enameling table (1), characterized in that: The roller structure for limiting the copper round wire is provided above the roller (3); A brush assembly is provided between the two rollers (3), and a lifting component is provided at the upper end of the enameling table (1) for adjusting the height of the brush assembly. The lifting component is detachably connected to the enameling table (1). The brush plate assembly includes a first brush plate (7) and a second brush plate (8). The two ends of the first brush plate (7) are slidably connected to the lifting member, and the two ends of the second brush plate (8) are fixedly connected to the lifting member.

2. The copper round wire enameling equipment according to claim 1, characterized in that: The roller structure includes a mounting frame (4), which is fixedly connected to the upper end of the enameling table (1). The mounting frame (4) is provided with two sets of limiting rollers (5). The two ends of the limiting rollers (5) are rotatably connected to the mounting frame (4). The limiting rollers (5) are placed above the roller (3).

3. The copper round wire enameling equipment according to claim 2, characterized in that: The outer sides of the roller (3) and the limiting roller (5) are provided with multiple annular grooves (10) for copper round wires to pass through.

4. The copper round wire enameling equipment according to claim 3, characterized in that: Both the first brush plate (7) and the second brush plate (8) have multiple grooves (9) on their facing sides for copper round wires to pass through, and each groove (9) corresponds to each of the annular grooves (10).

5. The copper round wire enameling equipment according to claim 1, characterized in that: The lifting component includes a card holder (12), which is fixedly connected to the left and right ends of the second brush plate (8). The card holder (12) is provided with an adjustment mechanism for adjusting the height of the first brush plate (7). The card holder (12) is inserted into a slot (11) opened at the upper end of the enameling platform (1). The upper end of the enameling platform (1) is provided with a bolt positioning component for fixing the card holder (12). The edge of the card holder (12) is provided with a sealing plate (13), which is in contact with the wall of the liquid storage tank (2).

6. The copper round wire enameling equipment according to claim 5, characterized in that: The adjustment mechanism includes a slide groove (14), which is opened on the side of the card holder (12) facing the first brush plate (7). A slider (15) is slidably disposed in the slide groove (14). The slider (15) is fixedly connected to the left and right ends of the first brush plate (7). A threaded rod (16) is rotatably connected in the slide groove (14). The threaded rod (16) passes through the slider (15) and is threadedly connected to the slider (15). A handle (17) is provided at the upper end of the card holder (12). The handle (17) is fixedly connected to the upper end of the threaded rod (16).

7. The copper round wire enameling equipment according to claim 5, characterized in that: The bolt positioning component includes a bolt plate (18), which is fixedly connected to the left and right sides of the card seat (12). A fixing bolt (19) is provided on the bolt plate (18), which passes through the bolt plate (18) and is threadedly connected to the bolt hole opened on the upper end face of the enameled platform (1).

Citation Information

Patent Citations

  • Varnished wire varnishing device

    CN221200818U