Efficient terminal riveting press

By using a servo motor and feeding mechanism in the terminal riveting machine, high-efficiency riveting is achieved, solving the problem of slow riveting speed in the existing technology and improving riveting efficiency.

CN223583454UActive Publication Date: 2025-11-21SHENZHEN YUANGANG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202422745911.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-11-21
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

Existing terminal riveting machines have slow riveting speeds, which cannot improve the riveting efficiency of terminals, and the constant speed of asynchronous three-phase motors cannot meet the requirements for high-efficiency riveting.

Method used

The pressing and feeding mechanisms are controlled by servo motors, with the servo motor speed reaching 3000-5000 r/min. Riveting is performed through reciprocating vertical movement and intermittent coordination. Combined with the intermittent and continuous transmission terminals of the feeding mechanism, rapid riveting is achieved.

Benefits of technology

This improved the riveting efficiency of the riveting machine, shortened the riveting time, reduced the defect rate, and achieved efficient terminal riveting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of riveting machines, and provides a high-efficiency terminal riveting machine, which comprises a machine body and a workbench, and further comprises a pressing mechanism and a feeding mechanism, the bottom of the pressing mechanism is connected with a riveting block, an upper cutter is fixed at the bottom of the riveting block and is matched with a lower cutter fixed on the machine body, a servo motor is arranged in the pressing mechanism, and the servo motor is connected with the workbench. And the feeding mechanism vertically moves along with the riveting block in a reciprocating manner. According to the efficient terminal riveting machine, the pressing mechanism can complete intermittent riveting of a wire rod and a terminal through the upper cutter and the lower cutter, the motor in the pressing mechanism is the servo motor, and compared with an asynchronous three-phase motor in an existing riveting machine, the rotating speed of the servo motor can be freely adjusted in the riveting acceleration and deceleration stages, so that the efficiency of the riveting machine is greatly improved. Therefore, the riveting efficiency of the riveting machine is improved, the riveting time is shortened, the feeding mechanism can intermittently and continuously convey the terminals to the matching position of the upper cutter and the lower cutter, and the riveting efficiency of the riveting machine is further improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to riveting press technical field especially relates to a kind of efficient terminal riveting press. BACKGROUND

[0002] Riveting press is using stamping machine equipment and special connecting mould through one momentary high pressure processing process, according to the cold extrusion deformation of the material of plate part itself, forms a certain tensile and shear strength without stress concentration internal inlay round dot, different material different thickness two or more layers of plate parts can be connected. In the process of wire processing, wire and shell terminal are riveted together.

[0003] The existing terminal riveting press includes terminal feeding module, wire positioning module, terminal riveting module, wire jacking module and terminal pushing module, after terminal feeding module sends terminal to terminal riveting position, wire jacking module jacks up wire, wire positioning module positions wire, while terminal pushing module lifts up terminal, so that terminal is flush with wire, then wire is inserted into terminal, and terminal riveting module presses down to combine terminal and wire together.

[0004] And the motor used in the terminal riveting module in existing riveting press is asynchronous three-phase motor, its output speed is constant, and speed can only reach 600-1000r / min, so that terminal riveting module can only process at a constant riveting speed, and processing speed is relatively slow, can only meet the riveting speed of ordinary market, cannot improve the riveting efficiency of terminal, and shorten riveting time.

[0005] Therefore, in view of the above status, it is urgent to develop an efficient terminal riveting press to overcome the deficiencies in current practical applications. UTILITY MODEL CONTENT

[0006] In view of the deficiencies in the prior art, the purpose of the embodiments of the utility model is to provide an efficient terminal riveting press to solve the problems in the background art.

[0007] To achieve the above object, the utility model provides the following technical scheme:

[0008] An efficient terminal riveting press, comprising a machine body, a workbench is fixed on the machine body, a terminal is placed on the workbench, and the efficient terminal riveting press further comprises:

[0009] The lower pressing mechanism is installed on the machine body, the bottom of the lower pressing mechanism is connected with a riveting block, the riveting block is vertically slidably installed on the machine body, the bottom of the riveting block is fixed with an upper cutter, the upper cutter is matched with a lower cutter fixed on the machine body, the upper cutter is located directly above the lower cutter, a servo motor is arranged in the lower pressing mechanism, the servo motor controls the riveting speed of the terminal by controlling the vertical moving speed of the upper cutter, the lower pressing mechanism drives the upper cutter to reciprocatingly vertically move, and the upper cutter completes intermittent riveting of the wire and the terminal by reciprocating vertical movement and intermittent cooperation with the lower cutter.

[0010] The feeding mechanism is fixedly connected with one side of the riveting block, the other end of the feeding mechanism is horizontally slidably installed on the machine body, the feeding mechanism reciprocatingly vertically moves along with the riveting block, and the feeding mechanism intermittently and continuously transmits the terminal to the cooperation position of the upper cutter and the lower cutter by reciprocating movement.

[0011] As a further technical scheme of the utility model, the lower pressing mechanism includes a rotating block, a sliding block, a lifting block, a horizontal sliding slot, a sliding seat and a connecting column, the rotating block is rotatably installed on the machine body, one side of the rotating block is connected with the output end of the servo motor, the other end of the rotating block is eccentrically and rotatably connected with the sliding block, the sliding block is slidably installed in the horizontal sliding slot of the lifting block, the lifting block is vertically slidably installed in the sliding seat, the sliding seat is fixed on the machine body, the bottom of the lifting block is fixed with the connecting column, and the connecting column is fixedly connected with the riveting block.

[0012] As a further technical scheme of the utility model, the feeding mechanism includes a reciprocating assembly, a feeding assembly and a control block, one end of the reciprocating assembly is fixedly connected with one side of the riveting block, the other end of the reciprocating assembly is horizontally slidably installed on the machine body, the bottom of the reciprocating assembly is installed with the feeding assembly, and the feeding assembly is intermittently in contact with the terminal and the control block fixed on the workbench.

[0013] As a further technical scheme of the utility model, the reciprocating assembly includes a connecting block, a pulley, a reciprocating block and an L-shaped slot, one end of the connecting block is fixed on one side of the riveting block, the other end of the connecting block is rotatably installed with the pulley, the pulley is slidably matched with the L-shaped slot of the reciprocating block, the reciprocating block is horizontally slidably installed on the machine body, and the bottom of the reciprocating block is installed with the feeding assembly.

[0014] As a further technical scheme of the utility model, the feeding assembly includes a mounting seat, a pressing block and a feeding block, the mounting seat is fixed on the bottom of the reciprocating block, the mounting seat is rotatably installed with the pressing block, one end of the pressing block is fixed with the feeding block which is intermittently matched with the control block and the terminal.

[0015] As a further technical scheme of the utility model, the feeding block and the control block are both trapezoidal block structures, and the end faces of the feeding block and the control block that slide with each other are all inclined end faces.

[0016] Compared with the prior art, the utility model has the beneficial effects that:

[0017] The lower pressing mechanism drives the upper cutter to move vertically and reciprocally, and the upper cutter can complete intermittent riveting and pressing of the wire and the terminal through vertical and reciprocal movement and intermittent cooperation with the lower cutter, so as to shorten the riveting and pressing time of the terminal, improve the riveting and pressing efficiency of the riveting machine, and the motor in the lower pressing mechanism is a servo motor, the rotating speed of the servo motor can reach 3000-5000r / min, compared with the asynchronous three-phase motor in the existing riveting machine, the rotating speed of which can only reach 600-1000r / min, and the rotating speed of the servo motor can be freely adjusted in the riveting and pressing acceleration and deceleration stage, so as to improve the riveting and pressing efficiency of the riveting machine and shorten the riveting and pressing time.

[0018] The feeding mechanism moves vertically and reciprocally with the riveting block, and the feeding mechanism can intermittently and continuously transmit the terminal to the cooperation position of the upper cutter and the lower cutter through the reciprocating mode, so that the upper cutter and the lower cutter can quickly rivet and press the terminal on the wire, thereby further improving the riveting and pressing efficiency of the riveting machine.

[0019] In order to more clearly illustrate the structural features and effects of the utility model, the utility model will be described in detail below in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS

[0020] Fig. 1 The structure of the high-efficiency terminal riveting machine provided by the utility model embodiment is shown in the figure.

[0021] Fig. 2 The structure of the high-efficiency terminal riveting machine provided by the utility model embodiment is shown in the figure.

[0022] Fig. 3 The structure of the high-efficiency terminal riveting machine provided by the utility model embodiment is shown in the figure.

[0023] Reference signs: 1-machine body, 2-lower pressing mechanism, 21-servo motor, 22-rotary block, 23-sliding block, 24-lifting block, 25-horizontal sliding slot, 26-sliding seat, 27-connecting column, 3-riveting block, 4-upper cutter, 5-lower cutter, 6-workbench, 7-feeding mechanism, 71-reciprocating assembly, 711-connecting block, 712-pulley, 713-reciprocating block, 714-L-shaped groove, 72-feeding assembly, 721-mounting seat, 722-pressing block, 723-feeding block, 73-control block. DETAILED DESCRIPTION

[0024] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0025] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.

[0026] like Figs. 1-3 As shown, an efficient terminal riveting machine provided as an embodiment of this utility model includes a machine body 1, a worktable 6 fixed on the machine body 1, and terminals placed on the worktable 6. It also includes:

[0027] A pressing mechanism 2 is mounted on the machine body 1. A riveting block 3 is connected to the bottom of the pressing mechanism 2. The riveting block 3 is vertically slidably mounted on the machine body 1. An upper blade 4 is fixed to the bottom of the riveting block 3. The upper blade 4 cooperates with a lower blade 5 fixed on the machine body 1. The upper blade 4 is located directly above the lower blade 5. A servo motor 21 is provided inside the pressing mechanism 2. The servo motor 21 can control the vertical movement speed of the upper blade 4, thereby controlling the riveting speed of the terminal. The pressing mechanism 2 drives the upper blade 4 to reciprocate vertically. By reciprocating vertically and intermittently cooperating with the lower blade 5, the upper blade 4 can complete the intermittent riveting of the wire and terminal, reduce the riveting time of the terminal, and improve the riveting efficiency of the riveting machine.

[0028] The feeding mechanism 7 has one end fixedly connected to one side of the riveting block 3, and the other end of the feeding mechanism 7 is horizontally slidably mounted on the machine body 1. The feeding mechanism 7 moves vertically back and forth with the riveting block 3. Through the reciprocating motion, the feeding mechanism 7 can intermittently and continuously transmit the terminal to the mating point of the upper blade 4 and the lower blade 5, so that the upper blade 4 and the lower blade 5 can quickly rivet the terminal onto the wire, thereby further improving the riveting efficiency of the riveting machine.

[0029] In this embodiment, the servo motor 21 can reach a speed of 3000-5000 r / min, compared to the asynchronous three-phase motor in the existing riveting machine, which can only reach a speed of 600-1000 r / min. The servo motor 21 can freely adjust its speed during the riveting acceleration and deceleration stages, thereby improving the riveting efficiency of the riveting machine and reducing the riveting time.

[0030] like Figs. 1-3As shown, as a preferred embodiment of the utility model, the lower pressing mechanism 2 includes rotating block 22, sliding block 23, lifting block 24, horizontal sliding slot 25, sliding seat 26 and connecting column 27, the rotating block 22 is rotatably installed on the body 1, one side of the rotating block 22 is connected with the output end of servo motor 21, the other end of the rotating block 22 is eccentric and rotatably connected with the sliding block 23, the sliding block 23 is slidably installed in the horizontal sliding slot 25 of the lifting block 24, the lifting block 24 is vertically slidably installed in the sliding seat 26, the sliding seat 26 is fixed on the body 1, the bottom of the lifting block 24 is fixed with the connecting column 27, and the connecting column 27 is fixedly connected with the riveting block 3.

[0031] In the embodiment, the servo motor 21 drives the rotating block 22 to rotate, the rotating block 22 drives the sliding block 23 to reciprocatingly lift and reciprocatingly slide in the horizontal sliding slot 25, the sliding block 23 drives the lifting block 24 to reciprocatingly vertically move, and the lifting block 24 drives the upper knife 4 to reciprocatingly vertically move through the connecting column 27, so that the intermittent riveting of the wire and the terminal can be completed through the reciprocating vertical movement of the upper knife 4 and the intermittent cooperation with the lower knife 5, the riveting time of the terminal is reduced, and the riveting efficiency of the riveting machine is improved.

[0032] In a preferred embodiment, during the upward movement of the sliding block 23, the rotating speed of the servo motor 21 can be adjusted through the control program to control the sliding block 23 to slowly move upward, in the process, the wire is fed and discharged, when the next group of riveting wires is in place, the control program controls the servo motor 21 to accelerate, so that the sliding block 23 quickly moves downward, and then drives the upper knife 4 to quickly move downward to complete the riveting of the terminal, so that the riveting time is reduced and the riveting efficiency is improved.

[0033] The highest position of the sliding block 23 is set as the A position, and the position of the sliding block 23 when the connection between the sliding block 23 and the rotating block 22 is rotated to the same horizontal plane as the center of the rotating block 22 is set as the B position, after the riveting of the wire is completed, the riveted wire can be moved only when the sliding block 23 moves to near the A position, during the movement of the wire to be riveted to the riveting position, the sliding block 23 moves from the A position to the B position, which can avoid the collision between the wire and the upper knife 4 during the movement, and reduce the defective rate, and during the above process, the servo motor 21 is always not stopped.

[0034] When the asynchronous three-phase motor is used, the sliding block 23 can only wait at the A position, at this time, the asynchronous three-phase motor is in a stopped state, and after the riveting wire moves to the riveting position, the asynchronous three-phase motor starts from zero and accelerates to drive the sliding block 23 to move downward from the A position, so that the riveting of the terminal is completed, which will cause the riveting speed to be slow, and then cause the riveting efficiency to be poor.

[0035] As Figs. 1-3As shown, in a preferred embodiment of the present invention, the feeding mechanism 7 includes a reciprocating component 71, a feeding component 72, and a control block 73. One end of the reciprocating component 71 is fixedly connected to one side of the riveting block 3, and the other end of the reciprocating component 71 is horizontally slidably mounted on the machine body 1. The feeding component 72 is installed at the bottom of the reciprocating component 71, and the feeding component 72 intermittently abuts against the terminal and the control block 73 fixed on the worktable 6.

[0036] like Figs. 1-3 As shown, in a preferred embodiment of the present invention, the reciprocating assembly 71 includes a connecting block 711, a pulley 712, a reciprocating block 713, and an L-shaped groove 714. One end of the connecting block 711 is fixed to one side of the riveting block 3, and the pulley 712 is rotatably mounted on the other end of the connecting block 711. The pulley 712 slides in cooperation with the L-shaped groove 714 opened on the reciprocating block 713. The reciprocating block 713 is horizontally slidably mounted on the machine body 1, and a feeding assembly 72 is installed at the bottom of the reciprocating block 713.

[0037] In this embodiment, during the upward movement of the rivet block 3, the rivet block 3 drives the connecting block 711 and the pulley 712 to move upward. In the initial state, the pulley 712 slides and engages with the bottom end of the L-shaped groove 714. By moving upward and engaging with the L-shaped groove 714, the pulley 712 can drive the reciprocating block 713 to slide towards the upper blade 4. The reciprocating block 713 drives the terminal to move towards the wire through the feeding assembly 72, thereby completing the feeding of the terminal.

[0038] During the downward movement of the riveting block 3, the riveting block 3 drives the connecting block 711 and the pulley 712 to move downward. The pulley 712, through its downward movement and cooperation with the L-shaped groove 714, can slide the reciprocating block 713 away from the upper blade 4. The reciprocating block 713 drives the feeding assembly 72 to move backward. The feeding assembly 72, through its cooperation with the control block 73, can release the control of the terminal during the backward movement, so that the feeding assembly 72 can quickly move to the required position, which facilitates the feeding assembly 72 to quickly feed the terminal of the next stage, thereby completing the intermittent and continuous feeding of the terminal, improving the riveting efficiency of the riveting machine, and reducing the riveting time.

[0039] like Figs. 1-3 As shown, in a preferred embodiment of the present invention, the feeding assembly 72 includes a mounting base 721, a pressing block 722 and a feeding block 723. The mounting base 721 is fixed to the bottom of the reciprocating block 713. The pressing block 722 is rotatably mounted on the mounting base 721. One end of the pressing block 722 is fixed with the feeding block 723, which is intermittently engaged with the control block 73 and the terminal.

[0040] like Figs. 1-3As shown, as a preferred embodiment of the utility model, the feeding block 723 and the control block 73 are both preferably a trapezoidal block structure, and the end surfaces of the feeding block 723 and the control block 73 that slide with each other are all inclined end surfaces, so that the feeding block 723 can be quickly slid to the top of the control block 73, thereby realizing intermittent feeding of the terminal.

[0041] In the embodiment, when the feeding block 723 moves backward, the control block 73 deflects the pressing block 722 through the feeding block 723, so that the feeding block 723 is separated from the terminal, thereby releasing the control of the terminal and facilitating quick feeding of the terminal in the next stage;

[0042] When the feeding block 723 moves forward, the pressing block 722 deflects the feeding block 723 in the reverse direction through gravity, so that the feeding block 723 is again in contact with the terminal and drives the terminal to move in the direction close to the wire, thereby completing the feeding of the terminal.

[0043] The working principle of the utility model is:

[0044] The servo motor 21 drives the rotating block 22 to rotate, the rotating block 22 drives the sliding block 23 to reciprocatingly lift and drive the sliding block 23 to reciprocatingly slide in the horizontal sliding groove 25, the sliding block 23 drives the lifting block 24 to reciprocatingly vertically move, the lifting block 24 drives the upper knife 4 to reciprocatingly vertically move through the connecting column 27, and the upper knife 4 can complete intermittent riveting and pressing of the wire and the terminal through the reciprocating vertical movement and intermittent cooperation with the lower knife 5.

[0045] The highest position of the sliding block 23 is set as the A position, the position of the sliding block 23 when the connecting part of the sliding block 23 and the rotating block 22 is rotated to the same horizontal plane as the center of the rotating block 22 is set as the B position, when the wire completes riveting and pressing, the wire that has completed riveting and pressing can be moved only when the sliding block 23 moves to the vicinity of the A position, in the process of moving the wire to be riveted and pressed to the riveting and pressing position, the sliding block 23 moves from the A position to the B position at this time, so that the collision between the wire and the upper knife 4 in the moving process can be avoided, and the defective product rate is reduced.

[0046] In the process of moving the riveting and pressing block 3 upward, the riveting and pressing block 3 drives the connecting block 711 and the pulley 712 to move upward, the pulley 712 is in sliding cooperation with the bottom end of the L-shaped groove 714 in the initial state, the pulley 712 can drive the reciprocating block 713 to slide in the direction close to the upper knife 4 through the upward movement and cooperation with the L-shaped groove 714, the reciprocating block 713 moves forward through the pressing block 722 and the feeding block 723, the pressing block 722 drives the feeding block 723 to deflect in the reverse direction through gravity, so that the feeding block 723 is again in contact with the terminal and drives the terminal to move in the direction close to the wire, thereby completing the feeding of the terminal.

[0047] During the moving down of the riveting block 3, the riveting block 3 drives the connecting block 711 and the pulley 712 to move down, the pulley 712 drives the reciprocating block 713 to slide away from the upper knife 4 through the mode of moving down and cooperating with the L-shaped slot 714, the reciprocating block 713 drives the pressing block 722 and the feeding block 723 to move backward, the control block 73 drives the pressing block 722 to deflect through the feeding block 723, so that the feeding block 723 is separated from the terminal, thereby releasing the control of the terminal, and facilitating the rapid feeding of the terminal in the next stage;

[0048] The working principle of the high-efficiency terminal riveting machine is as above.

[0049] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A high-efficiency terminal riveting machine, comprising a machine body, a worktable fixed on the machine body, and terminals placed on the worktable, characterized in that, Also includes: A pressing mechanism is mounted on the machine body. A riveting block is connected to the bottom of the pressing mechanism. The riveting block is vertically slidably mounted on the machine body. An upper blade is fixed to the bottom of the riveting block. The upper blade cooperates with a lower blade fixed on the machine body. The upper blade is located directly above the lower blade. A servo motor is installed inside the pressing mechanism. The servo motor controls the riveting rate of the terminal by controlling the vertical movement rate of the upper blade. The pressing mechanism drives the upper blade to reciprocate vertically. The upper blade completes the intermittent riveting of the wire and terminal by reciprocating vertically and intermittently cooperating with the lower blade. The feeding mechanism has one end fixedly connected to one side of the riveting block, and the other end of the feeding mechanism is horizontally slidably mounted on the machine body. The feeding mechanism moves vertically back and forth with the riveting block. The feeding mechanism intermittently and continuously transmits the terminal to the mating point of the upper and lower blades through the reciprocating motion.

2. The high-efficiency terminal riveting machine according to claim 1, characterized in that, The pressing mechanism includes a rotating block, a slider, a lifting block, a horizontal slide groove, a slide base, and a connecting column. The rotating block is rotatably mounted on the machine body. One side of the rotating block is connected to the output end of a servo motor, and the other end of the rotating block is eccentrically and rotatably connected to the slider. The slider is slidably mounted in the horizontal slide groove opened on the lifting block. The lifting block is vertically slidably mounted in the slide base, which is fixed to the machine body. A connecting column is fixed to the bottom of the lifting block, and the connecting column is fixedly connected to the riveting block.

3. The high-efficiency terminal riveting machine according to claim 1, characterized in that, The feeding mechanism includes a reciprocating component, a feeding component, and a control block. One end of the reciprocating component is fixedly connected to one side of the riveting block, and the other end of the reciprocating component is horizontally slidably mounted on the machine body. The feeding component is installed at the bottom of the reciprocating component, and the feeding component intermittently abuts against the terminal and the control block fixed on the worktable.

4. The high-efficiency terminal riveting machine according to claim 3, characterized in that, The reciprocating assembly includes a connecting block, a pulley, a reciprocating block, and an L-shaped groove. One end of the connecting block is fixed to one side of the rivet block, and a pulley is rotatably mounted on the other end of the connecting block. The pulley slides in cooperation with the L-shaped groove on the reciprocating block. The reciprocating block is horizontally slidably mounted on the machine body, and a feeding assembly is mounted on the bottom of the reciprocating block.

5. The high-efficiency terminal riveting machine according to claim 4, characterized in that, The feeding assembly includes a mounting base, a pressing block, and a feeding block. The mounting base is fixed to the bottom of the reciprocating block, and the pressing block is rotatably mounted on the mounting base. One end of the pressing block is fixed with a feeding block that intermittently cooperates with the control block and the terminal.

6. The high-efficiency terminal riveting machine according to claim 5, characterized in that, Both the feeding block and the control block adopt a trapezoidal block structure, and the end faces of the feeding block and the control block that slide together are inclined end faces.

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