Box of universal junction box

By setting up a partition plate inside the junction box to divide the space into a sealed grid and filling it with sealant, the problem of sealant cracking in general junction boxes under high and low temperature environments is solved, ensuring the stability of sealing performance.

CN223583716UActive Publication Date: 2025-11-21CHANGSHA XINGDA ELECTRIC APPLIANCE MFG CO LTD
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Patent Information

Application Number
CN202423082370.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-21
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The sealant in general junction boxes is prone to cracking in high and low temperature environments, affecting the sealing performance of the product.

Method used

Install a divider plate inside the junction box to divide the space inside the box into multiple sealed grids, and fill the grids with sealant. The divider plate separates the sealant to prevent cracking caused by thermal expansion and contraction.

Benefits of technology

This effectively prevents the sealant from cracking due to thermal expansion and contraction, ensuring the sealing performance of the junction box under different temperature environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a box of a universal junction box, which comprises an upper box and a sealing cover, a plurality of interfaces are arranged on one side of the upper box, a plurality of reinforcing ribs are fixed on the inner wall of the upper box, a plurality of longitudinal plates and transverse plates are fixed in the upper box, and a plurality of partition plates are further arranged in the upper box. A plurality of partition plates are arranged in the box wall of the upper box, a plurality of sealing grids are formed among the partition plates, the sealing grids are further arranged between the partition plates and the box wall of the upper box, the adjacent sealing grids are communicated, the partition plates are arranged above the longitudinal plates and the transverse plates, and the sealing grids are filled with sealant. Compared with the prior art, the partition plates are installed in an existing box, the upper space in the upper box is divided into a plurality of sealing grids through the partition plates, after the sealing glue is filled, the sealing glue is separated by the partition plates, the structural design can effectively prevent the sealing glue from cracking after expansion caused by heat and contraction caused by cold, and therefore the sealing performance of the box is guaranteed.
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Description

Technical Field

[0001] This utility model relates to the field of junction box technology, and in particular to a universal junction box box. Background Technology

[0002] Cranes typically connect power lines, control lines, communication lines, sensor lines, and lighting lines. Some lines may contain multiple types; for example, sensors used on cranes include tension sensors, pressure sensors, strain gauge sensors, dynamic weighing sensors, load sensors, and height sensors. In addition, there are specific types of sensors such as pin sensors, pressure-side sensors, bearing seat sensors, and fishback sensors. Junction boxes are needed to distribute the wiring. However, cranes have numerous connectors requiring branching, and there are multiple installation methods, necessitating the fabrication of junction boxes of different specifications to meet these requirements. (See attached diagram.) Figure 1 The currently used universal junction box has multiple interfaces on the box, and then multiple partitions are set to separate and reinforce the box. Finally, it is sealed by filling with sealant. However, it has been found in use that the universal junction box can be used normally at room temperature, but in high temperature and low temperature environments, the sealant expands and contracts significantly, causing cracks and loss of sealing, resulting in product quality problems. Utility Model Content

[0003] This utility model provides a universal junction box to solve the problem that the sealant of the existing universal junction box will crack in high and low temperature environments, affecting product performance.

[0004] This utility model provides a universal junction box, including an upper box and a sealing cover. The upper box has multiple interfaces on one side, and multiple reinforcing ribs are fixed on the inner wall of the upper box. Multiple vertical plates and horizontal plates are fixed inside the upper box. The upper box also has multiple partition plates, and multiple sealing grids are formed between the partition plates. The sealing grids are also set between the partition plates and the box wall of the upper box. Adjacent sealing grids are connected. The partition plates are located above the vertical plates and horizontal plates. The sealing grids are filled with sealant.

[0005] Preferably, some of the reinforcing ribs are L-shaped plates, and some of the ends of the dividing plates are L-shaped clamping plates, which are engaged with the first reinforcing plate, which is also L-shaped.

[0006] Preferably, some of the reinforcing ribs are T-shaped plates, and the L-shaped clamping plate is clamped to the T-shaped reinforcing ribs.

[0007] Preferably, the upper box is provided with a first screw hole at each of the four corners, and the upper box is also provided with two second screw holes. The ends of some of the partition plates extend to the first screw holes, and the ends of some of the partition plates extend to the second screw holes.

[0008] Preferably, the upper surface of the dividing plate is flush with the upper surface of the reinforcing rib on the side away from the interface.

[0009] Preferably, a first side groove is provided at the upper end of a portion of the dividing plate, and the two sealing meshes are connected through the first side groove.

[0010] Preferably, a second side groove is provided at the upper end of some of the dividing plates, and three or four of the sealing meshes are connected through the second side groove.

[0011] Preferably, a first partition plate, a second partition plate, a third partition plate, and a fourth partition plate are distributed sequentially from one side near the upper box to the other side. The length direction of the first partition plate, the second partition plate, the third partition plate, and the fourth partition plate is the same as the length direction of the upper box. A storage space for accommodating wire harnesses is provided below the first partition plate and the second partition plate.

[0012] Preferably, the upper box has mounting holes on its wall that are compatible with the indicator lights, and the mounting holes are located on the box wall between the second and third partition plates.

[0013] Compared with the prior art, this utility model installs a partition plate inside the existing box. The partition plate divides the upper space inside the box into multiple sealed grids. After the sealant is filled, the sealant is separated by the partition plate. This structural design can effectively prevent the sealant from cracking due to thermal expansion and contraction, thereby ensuring the sealing performance of the box. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the existing structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the structure of the dividing plate of this utility model.

[0018] Figure label:

[0019] 1. Upper box, 11. Mounting hole, 2. Interface, 3. Reinforcing rib, 4. Vertical plate, 5. Horizontal plate, 6. Dividing plate, 61. L-shaped card plate, 62. First side groove, 63. Second side groove, 7. Sealing mesh, 8. First screw hole, 9. Second screw hole, 100. Storage space. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0021] See attached document Figure 2 and attached Figure 3 This utility model provides a universal junction box, including an upper box 1 and a sealing cover. The upper box 1 has multiple interfaces 2 on one side, and multiple reinforcing ribs 3 fixed to its inner wall. Multiple vertical plates 4 and horizontal plates 5 are fixed inside the upper box 1. The upper box 1 also has multiple dividing plates 6, forming multiple sealing meshes 7 between the dividing plates 6. The sealing meshes 7 are also positioned between the dividing plates 6 and the box wall of the upper box 1, with adjacent sealing meshes 7 interconnected to allow sealant flow. The dividing plates 6 are located above the vertical plates 4 and horizontal plates 5, and the sealing meshes 7 are filled with sealant. This utility model installs dividing plates 6 inside an existing box, dividing the upper space of the upper box 1 into multiple sealing meshes 7. After the sealant is filled, it is separated by the dividing plates 6. This structural design effectively prevents the sealant from cracking due to thermal expansion and contraction, thus ensuring the box's sealing performance.

[0022] As another embodiment of this utility model: some of the reinforcing ribs 3 are L-shaped plates, and the ends of some of the partition plates 6 are L-shaped clamping plates 61. The L-shaped clamping plates 61 are clamped to the first reinforcing plate, which is L-shaped. Through this structural design, the partition plates 6 in the upper box 1 can be effectively limited.

[0023] As another embodiment of this utility model: some of the reinforcing ribs 3 are T-shaped plates, and the L-shaped clamping plate 61 is clamped to the T-shaped reinforcing ribs 3. Through this structural design, the compartment plates 6 inside the upper box 1 can be effectively limited.

[0024] As another embodiment of this utility model: the upper box 1 is provided with first screw holes 8 at the four corners, and the upper box 1 is also provided with two second screw holes 9. The second screw holes 9 are located in the middle position of the upper box 1. The ends of some of the partition plates 6 extend to the first screw holes 8 and the ends of some of the partition plates 6 extend to the second screw holes 9. Through this structural design, the second screw holes 9 can effectively limit the partition plates 6 inside the upper box 1.

[0025] As another embodiment of this utility model: on the upper box 1, the upper end surface of the reinforcing rib 3 on the side closer to the interface 2 is higher than the upper end surface of the reinforcing rib 3 on the other side, and the upper end surface of the partition plate 6 is flush with the upper end surface of the reinforcing rib 3 on the side away from the interface 2.

[0026] As another embodiment of this utility model: a first side groove 62 is provided at the upper end of a portion of the dividing plate 6, and two sealing meshes 7 are connected through the first side groove 62.

[0027] As another embodiment of this utility model: a second side groove 63 is provided at the upper end of a portion of the dividing plate 6, and three or four sealing meshes 7 are connected through the second side groove 63. The second side groove 63 is provided at the connection between the dividing plates 6.

[0028] As another embodiment of this utility model: a first partition plate 6, a second partition plate 6, a third partition plate 6 and a fourth partition plate 6 are distributed sequentially from one side near the upper box 1 to the other side. The length directions of the first partition plate 6, the second partition plate 6, the third partition plate 6 and the fourth partition plate 6 are all the same as the length direction of the upper box 1. A storage space 100 for accommodating wire harnesses is provided below the first partition plate 6 and the second partition plate 6.

[0029] As another embodiment of this utility model: the upper box 1 has mounting holes 11 adapted to the indicator lights on its box wall, and the mounting holes 11 are located on the box wall between the second partition plate 6 and the third partition plate 6.

[0030] As another embodiment of this utility model: multiple partitions are provided in the sealing mesh 7 at the mounting hole 11, and the indicator light is installed between the partition and the box wall.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. A box of a universal distribution box, characterized by, The utility model provides a box and sealing cover, the one side of the box is equipped with a plurality of interfaces, the inner wall of the box is fixed with a plurality of reinforcing ribs, the box is fixed with a plurality of longitudinal plate and cross plate, the box is also equipped with a plurality of compartment plate, and a plurality of sealing grids are formed between a plurality of compartment plate, the sealing grid is also arranged between the compartment plate and the box wall, the adjacent sealing grid is communicated, the compartment plate is arranged above the longitudinal plate and cross plate, and the sealing grid is filled with sealant.

2. The box of a universal junction box according to claim 1, wherein Part of the reinforcing rib is L-shaped plate, and the end of part of the compartment plate is L-shaped clamping plate, and the L-shaped clamping plate is clamped with the first reinforcing plate in the form of L-shaped plate.

3. The box of a universal junction box according to claim 2, wherein Part of the reinforcing rib is T-shaped plate, and the L-shaped clamping plate is clamped with the reinforcing rib in the form of T-shaped plate.

4. The box of a universal junction box according to claim 3, wherein The four corners of the box are respectively provided with first screw holes, and the box is also provided with two second screw holes, and the end of part of the compartment plate extends to the first screw hole, and the end of part of the compartment plate extends to the second screw hole.

5. The box of a universal junction box according to claim 4, wherein The upper end surface of the compartment plate is flush with the upper end surface of the reinforcing rib away from the interface side.

6. The box of a universal junction box according to claim 5, wherein The upper end of part of the compartment plate is provided with a first edge groove, and two sealing grids are communicated through the first edge groove.

7. The box of a universal junction box according to claim 6, wherein The upper end of part of the compartment plate is provided with a second edge groove, and three or four sealing grids are communicated through the second edge groove.

8. The box of a universal junction box according to claim 7, wherein The first compartment plate, the second compartment plate, the third compartment plate and the fourth compartment plate are sequentially distributed from the side close to the box to the other side, the length direction of the first compartment plate, the second compartment plate, the third compartment plate and the fourth compartment plate is same with the length direction of the box, and the lower part between the first compartment plate and the second compartment plate is provided with a receiving space for accommodating wire harness.

9. The box of a universal junction box according to claim 8, wherein The box wall of the box is provided with a mounting hole matched with the indicator light, and the mounting hole is arranged on the box wall between the second compartment plate and the third compartment plate.