Split type profiling soil covering roller
By designing a split-type contour-following covering roller, and utilizing a telescopic device and an adjustment groove to achieve vertical contour-following floating of the roller, the problems of poor film laying quality and inconvenient adjustment caused by terrain undulations in the existing technology are solved, thereby improving sowing quality and operation efficiency.
Patent Information
- Application Number
- CN202520002369.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Existing soil covering rollers lack local contouring effect when facing undulating terrain, resulting in gaps under the mulch film, which affects the quality of film laying and compaction effect. Furthermore, they are inconvenient to adjust, leading to poor sowing quality and low operation efficiency.
A split-type contour-following covering roller was designed, including side rollers, connecting rollers and middle rollers, which are connected by a telescopic device. The vertical contour-following floating is achieved by using springs and telescopic rods. Combined with adjusting grooves and soil guide plates, it is ensured that each graded roller floats with the terrain in the vertical plane. The roller spacing is controlled by adjusting bolts to achieve uniform covering and compaction.
It achieved good mulching and compaction effects under different terrain conditions, ensured uniform soil covering and sowing quality, improved work efficiency, and simplified the adjustment process of the roller.
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Figure CN223584901U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to cotton film laying planting technical field, concretely is a kind of split type profiling soil roller. BACKGROUND
[0002] Cotton film laying planting technology is widely applied in northwest region of China, and mulching film covering technology can effectively improve the growth conditions of crops under film, and also can inhibit the damage of weeds and pests to crops, so that the yield of crops is multiplied, and the income of farmers is greatly improved, with the development of mulching film cultivation technology, higher requirements are put forward to the working performance of film sowing machine, and soil roller is the main working component of film sowing machine, and the parameter optimization has great influence on seeding quality;At the same time, because there is often wind and sand in northwest region, so generally soil covering device is needed to prevent mulching film from being scraped, and soil roller takes soil to the roller through side round sheet, so as to make the gap between rollers leak soil and cover on the surface of mulching film, and because of the reason of terrain undulation, there is a large gap under mulching film, which will seriously affect the seeding and hole forming effect of hole seeder, so profiling soil roller needs to be used to play the effect of pressing, thereby guaranteeing the film laying seeding quality.
[0003] Soil roller device has been used for a long time with the development of seeding machine, and soil covering operation is an important link in the process of cotton seeding, which needs to meet the requirements of cotton mechanized precision hole seeding technology, xinjiang planting mode and agronomy, in order to ensure the quality of soil covering, uniformity and soil pressing effect are also important factors of precision seeding;Therefore, seeding machine soil pressing device should meet the requirements of cotton seed covering area and soil thickness, and the operation effect should reach the degree of uniform and dense soil covering, so as to increase the emergence rate of cotton seed, therefore, the operation performance of soil pressing device is closely related to the growth, distribution uniformity of cotton seed after seeding and cotton yield, although most types of cotton seeding machines on the market can realize soil pressing and other functions, but the soil pressing device only has functionality, and finally the operation effect is uneven, the soil thickness is difficult to control, the soil uniformity is poor, and it is excessively dependent on the debugging experience of farmers, which consumes manpower and material resources and affects the consistency of seeding depth.
[0004] The existing covering roller is mostly shaftless, the inner walls of the grading rollers are connected through spokes, the grading rollers are combined into one body, and cannot be graded and profiled, and when the ground surface is large in relief, the film laying quality is reduced. The operation modes of the existing covering and compacting device are mainly divided into three modes, the first mode is the separation of covering and compacting operations, in the mode, the traction of the tractor is used as the driving force, the covering and compacting device is connected with the seeding device, the soil is transported or extruded to the seed row through the mechanical mechanism, and then the compacting wheel is used for compacting, so as to achieve the purpose of covering and compacting, the second mode is the device for only covering without compacting, which is similar to the first mode in the covering operation process, but the compacting device is not arranged, and the soil is relied on the weight of the soil to compact the crop seeds, the third mode is the integration of covering and compacting operations, in the mode, the covering and compacting device usually adopts the structure of the double compacting wheel with an angle, and can complete the extrusion and accumulation of the soil and the compacting operation, and compared with the three covering and compacting modes, and in combination with the wide film covering and the drip irrigation and seeding mode under the film of the cotton planting, the second mode is usually selected as the covering and compacting mode, and the existing covering roller can meet the use of the second mode.
[0005] However, the existing covering roller still has many problems in the use process: firstly, the grading single body of the covering roller does not have a local profiling effect, and if the ground surface is slightly high and low in relief, a large number of gaps exist under the mulching film, which greatly affects the film laying quality and the compacting effect, reduces the hole forming effect of the hole seeder, and affects the seeding quality, and secondly, since the rollers are connected into one body through spokes, when the soil leakage is uneven, the adjusting groove is located in the interior of the roller, and the adjusting roller is inconvenient to adjust, therefore, a separate profiling covering roller is urgently needed to solve the above problems. Content of the utility model
[0006] Therefore, the utility model provides a separate profiling covering roller applied to the cotton film laying and planting technical field, and solves the technical problems of the existing covering roller without local profiling effect, poor seeding quality, inconvenient adjustment of the roller and low operation efficiency.
[0007] In order to achieve the above object, the utility model provides the following technical scheme:
[0008] The utility model provides a kind of split profiled covering soil roller, including frame, roller traction frame base, suspension frame, adjusting hand wheel, profiled covering soil roller, rear bent beam, film on covering soil round piece, rear crossbeam, swing bar, hill-drop traction frame and hill-drop machine, profiled covering soil roller is set in the rear of hill-drop traction frame and hill-drop machine, and it is supported by frame, hill-drop traction frame and hill-drop machine are fixedly connected with frame by rear bent beam, so as to be driven by the travel of frame to move forward profiled covering soil roller, hill-drop traction frame and hill-drop machine, profiled covering soil roller includes side cylinder, connecting cylinder and intermediate cylinder, side cylinder is set in the both ends of profiled covering soil roller, the inside of side cylinder is provided with central shaft, driving claw is brought on the outer edge of side cylinder, and the outer ring of side cylinder is connected with central shaft by telescopic device, so as to transmit the rotation of side cylinder to connecting cylinder and intermediate cylinder.
[0009] Further, profiled covering soil roller is provided with adjusting groove and earth guide piece inside, telescopic device includes first telescopic rod and second telescopic rod, first telescopic rod and second telescopic rod are fixed on earth guide piece, spring is sleeved on second telescopic rod, and first telescopic rod and second telescopic rod realize profiled covering soil roller by the telescoping of spring, and profiled covering soil roller is profiled floating in vertical direction.
[0010] Further, the inside of telescopic device is provided with sleeve, central shaft and sleeve transversely pass through the inside of side cylinder, connecting cylinder and intermediate cylinder, central shaft passes through the inside of sleeve, and is connected with sleeve by key groove, and the both ends of sleeve in the inside of side cylinder, connecting cylinder and intermediate cylinder are provided with locking stop ring for limiting axial movement.
[0011] Further, stirring auger blade is arranged on the sleeve in the inside of side cylinder, connecting cylinder and intermediate cylinder, and stirring auger blade is located on the inside of locking stop ring corresponding to the both ends of sleeve, to prevent soil from being blocked during operation.
[0012] Further, adjusting roller is arranged at one end of side cylinder, connecting cylinder and both ends of intermediate cylinder, adjusting roller is provided with adjusting bolt, the relative position of adjusting roller is changed by the position of adjusting bolt on adjusting groove, to control the distance between each grading roller, so as to ensure that the soil leakage amount is uniform.
[0013] Further, roller traction frame base, suspension frame and adjusting hand wheel are arranged between frame and profiled covering soil roller, roller traction frame base is fixedly connected with frame, and suspension frame connects roller traction frame base and adjusting hand wheel.
[0014] Further, the lower part of the adjusting hand wheel is provided with an inclined extending swing rod, the upper end of the swing rod is rotationally connected with the middle part of the suspension frame, the middle part of the bottom of the swing rod is provided with a lead screw and a compression spring, the lead screw is vertically arranged in the interior of the compression spring, the adjusting hand wheel is rotationally connected with the middle part of the swing rod through the lead screw and the compression spring, the bottom of the swing rod is connected with the two ends of the profiling dozer drum, thereby supporting the profiling dozer drum and being capable of bearing the profiling floating of the profiling dozer drum in the vertical direction.
[0015] Further, the two ends of the hiller frame are provided with rear bent beams, the rear bent beams of the two ends horizontally extend along the front-rear direction, the rear cross beam is arranged between the profiling dozer drum and the hiller frame, and the two ends of the rear cross beam are fixedly connected with the rear bent beams of the two ends of the hiller frame, thereby playing a role of reinforcing the rear bent beams.
[0016] Further, the lower end of the frame is provided with a film dozer disc below the corresponding rear bent beam.
[0017] The utility model has the advantages of the following beneficial effects:
[0018] 1. The profiling dozer drum is supported by the two-side drum hiller frame base, the profiling dozer drum comprises three separate profiling dozer drums, i.e. a side drum, a connecting drum and a middle drum, each separate drum is connected with the central shaft through an extension device, the extension device enables the profiling dozer drum to float vertically and profile each separate drum, thereby ensuring the dozing and pressing effect and the film laying effect.
[0019] 2. Each separate drum floats vertically along the ground level, the floating range does not affect each other, the side drum, the connecting drum and the middle drum are equally divided, double-row dozer discs are evenly distributed on the inner wall of the profiling dozer drum, the dozer discs are oppositely arranged on the two sides of the drum, the dozer discs have good dozing effect when the dozer discs take soil to the interior of the drum, the side drum, the connecting drum and the middle drum are adjusted by the adjusting grooves, the spacing between the drums is adjusted when the central axes of the drums do not coincide, thereby controlling the soil leakage and ensuring the dozing and pressing effect.
[0020] 3. The two side drums are provided with external driving claws, the driving claws enable the two side drums to roll forward when the machine is operated, the side drum is connected with the sleeve through the extension device, the sleeve is provided with a key to drive the central shaft, the central shaft drives the extension device in the connecting drum, thereby driving each drum to move forward, the sleeve on the central shaft is axially fixed by the locking collar, and the stirring blade is distributed to improve the dozing effect. BRIEF DESCRIPTION OF DRAWINGS
[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0022] Figure 1 A schematic diagram of the structure of a split-type contour-following soil covering roller provided by this utility model;
[0023] Figure 2 This is a schematic diagram of the connection structure between the frame and the rear curved beam in a specific embodiment of this utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the roller traction frame base in a specific embodiment of this utility model;
[0025] Figure 4 This is a schematic diagram of the structure of the contour-following soil-covering roller in a specific embodiment of this utility model;
[0026] Figure 5 This is a schematic diagram of the structure of the intermediate roller in a specific embodiment of this utility model;
[0027] Figure 6 This is a schematic diagram of the connection structure between the adjusting roller and the intermediate roller in a specific embodiment of this utility model;
[0028] Figure 7 This is a schematic diagram of the connection structure between the central shaft and the auger blades in a specific embodiment of this utility model;
[0029] Figure 8 This is a schematic diagram of the connection structure between the spring and the second telescopic rod in a specific embodiment of this utility model;
[0030] The components include: 1. Frame; 2. Roller traction frame base; 3. Suspension frame; 4. Adjusting handwheel; 5. Contour covering roller; 6. Rear curved beam; 7. Covering disc on film; 8. Rear crossbeam; 9. Swing rod; 10. Seeding traction frame; 11. Seeder; 12. Screw; 13. Compression spring; 14. Drive claw; 15. Central shaft; 16. Adjusting groove; 17. Guide plate; 18. Side roller; 19. Connecting roller; 20. Adjusting bolt; 21. Intermediate roller; 22. Adjusting roller; 23. Locking retaining ring; 24. Auger blade; 25. First telescopic rod; 26. Spring; 27. Second telescopic rod; 28. Sleeve. Detailed Implementation
[0031] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0032] The following will illustrate the embodiments of the present application through specific examples. Those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in the present specification. Obviously, the described embodiments are only some of the embodiments of the present application, not all. The present application can also be implemented or applied through other different specific embodiments, and each detail in the present specification can be modified or changed based on different views and applications without departing from the spirit of the present application. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0033] It should be noted that the various aspects of the embodiments described below are within the scope of the appended claims. It should be apparent that the aspects described herein can be embodied in a wide variety of forms and that any specific structure and / or function described herein is merely illustrative. Based on the present application, those skilled in the art should understand that one aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, an apparatus can be implemented and / or a method can be practiced using any number of the aspects set forth herein. In addition, such an apparatus can be implemented and / or such a method can be practiced using other structure and / or functionality in addition to or other than one or more of the aspects set forth herein.
[0034] It should also be noted that the drawings provided in the following embodiments only schematically illustrate the basic concept of the present application, and only show the components related to the present application in the drawings, not drawn according to the number, shape and size of the components in actual implementation. The shape, number and proportion of each component in actual implementation can be arbitrarily changed, and the layout form of the components can also be more complex.
[0035] In addition, in the following description, specific details are provided in order to facilitate a thorough understanding of the examples. However, those skilled in the art will understand that the aspects described can be practiced without these specific details.
[0036] Embodiment 1
[0037] As Figures 1 to 8As shown, a kind of split type profiling dozer roller 5, including frame 1, roller traction frame base 2, suspension frame 3, adjusting hand wheel 4, profiling dozer roller 5, rear bent beam 6, film on dozer round piece 7, rear crossbeam 8, swing bar 9, hole drilling traction frame 10 and hole drill 11, profiling dozer roller 5 is set behind hole drilling traction frame 10 and hole drill 11, and it is supported by frame 1, hole drilling traction frame 10 and hole drill 11 are fixedly connected with frame 1 by rear bent beam 6, so as to be able to drive profiling dozer roller 5, hole drilling traction frame 10 and hole drill 11 forward by the travel of frame 1.Roller traction frame base 2, suspension frame 3, adjusting hand wheel 4 are arranged between frame 1 and profiling dozer roller 5, roller traction frame base is fixedly connected with frame 1, and suspension frame 3 is connected roller 19 traction frame base and adjusting hand wheel 4.Profiling dozer roller 5 includes side roller 18, connecting roller 19 and intermediate roller 21 three kinds of hierarchical roller, side roller 18 is arranged at the both ends of profiling dozer roller 5, the inside of side roller is provided with central shaft 15, and the outer edge of side roller is provided with driving claw 14, and the outer ring of side roller 18 is connected with central shaft 15 by telescopic device, so as to transmit the rotation of side roller 18 to connecting roller 19 and intermediate roller 21.
[0038] Profiling dozer roller 5 is provided with adjusting groove 16 and dozer piece 17 inside, and telescopic device includes first telescopic rod 25 and second telescopic rod 27, first telescopic rod 25 and second telescopic rod 27 are fixed on dozer piece 17, spring 26 is sleeved on second telescopic rod 27, and first telescopic rod 25 and second telescopic rod 27 realize profiling dozer roller 5 by the telescoping of spring 26, and profiling dozer roller 5 is profiled and floated in vertical direction.Telescopic device is provided with sleeve 28 inside, central shaft 15 and sleeve 28 transversely pass through the inside of side roller 18, connecting roller 19 and intermediate roller 21, central shaft 15 passes through the inside of sleeve 28, and is connected with sleeve 28 by key groove, and the both ends of sleeve 28 in side roller 18, connecting roller 19 and intermediate roller 21 are provided with locking collar 23 for limiting axial movement.Each of sleeve 28 in side roller 18, connecting roller 19 and intermediate roller 21 is provided with agitator blade 24, and agitator blade 24 is located on the inside of locking collar 23 at the both ends of corresponding sleeve 28, to prevent soil from being blocked during operation.Each of side roller 18, connecting roller and intermediate roller 21 is provided with adjusting roller 22 at one end, and adjusting roller 22 is provided with adjusting bolt 20, the relative position of adjusting roller 22 is changed by the position of adjusting bolt 20 on adjusting groove 16, so as to control the distance between each hierarchical roller, to ensure that intermediate leakage amount is uniform.
[0039] The lower part of the adjusting hand wheel 4 is provided with an obliquely extending swing rod 9, the upper end of the swing rod 9 is rotationally connected with the middle part of the suspension frame 3, the bottom middle part of the swing rod 9 is provided with a lead screw 12 and a compression spring 13, the lead screw 12 is vertically arranged in the interior of the compression spring 13, the adjusting hand wheel 4 is rotationally connected with the middle part of the swing rod 9 through the lead screw 12 and the compression spring 13, the bottom of the swing rod 9 is connected with the two ends of the profiling soil covering roller 5, thereby supporting the profiling soil covering roller 5 and being capable of bearing the profiling floating of the profiling soil covering roller 5 in the vertical direction. The two ends of the hole sowing traction frame 10 are provided with rear bent beams 6, the rear bent beams 6 at the two ends are horizontally extended along the front and back directions, the rear cross beam 8 is arranged between the profiling soil covering roller 5 and the hole sowing traction frame 10, the two ends of the rear cross beam 8 are fixedly connected with the rear bent beams 6 at the two ends of the hole sowing traction frame 10, thereby playing a role of reinforcing the rear bent beams 6. The lower end of the front side of the frame 1 is provided with the film on soil covering disc 7 which is located below the corresponding rear bent beam 6.
[0040] The utility model discloses a kind of split type profiling soil covering roller, each hierarchical roller advances around center shaft 15 by telescopic device and profiling floating up and down, when facing topography, reach better film laying and rolling effect, double row soil guide piece 17 and adjusting groove 16 are all in each hierarchical roller, first telescopic rod 25, second telescopic rod 27 and elastic are attached on soil guide piece 17, profiling floating in vertical direction is realized by the telescoping of spring 26 to split roller, adjusting roller 22 is equipped between each hierarchical roller, by the position of screw on adjusting groove 16, change the relative position of adjusting roller 22, to control the distance between each hierarchical roller, ensure that middle soil leakage amount is uniform, in general, the utility model has the advantages of good local profiling effect, good seeding quality, convenient roller adjustment and high operation efficiency.
[0041] The above is only a specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of claims.
Claims
1. A split-type contour-following soil-covering roller, characterized in that: The system includes a frame, a roller traction frame base, a suspension frame, an adjusting handwheel, a contoured covering roller, a rear curved beam, a film-covering soil disc, a rear crossbeam, a swing arm, a seeding traction frame, and a seeder. The contoured covering roller is located behind the seeding traction frame and the seeder and is supported by the frame. The seeding traction frame and the seeder are fixedly connected to the frame via the rear curved beam, so that the contoured covering roller, seeding traction frame, and seeder can move forward as the frame moves. The contoured covering roller includes side rollers, a connecting roller, and an intermediate roller. The side rollers are located at both ends of the contoured covering roller. A central shaft is provided inside the side roller, and a drive claw is provided on the outer edge of the side roller. The outer ring of the side roller is connected to the central shaft through a telescopic device, thereby transmitting the rotation of the side roller to the connecting roller and the intermediate roller.
2. The split-type contour-following soil-covering roller according to claim 1, characterized in that: The conforming soil covering roller is equipped with an adjustment groove and a soil guide plate inside. The telescopic device includes a first telescopic rod and a second telescopic rod. The first telescopic rod and the second telescopic rod are fixed on the soil guide plate. A spring is sleeved on the second telescopic rod. The first telescopic rod and the second telescopic rod realize the conforming soil covering roller through the extension and contraction of the spring, and float in the vertical direction.
3. A split-type contour-following soil-covering roller according to claim 2, characterized in that: The telescopic device has a sleeve inside. The central shaft and the sleeve pass laterally through the interior of the side roller, the connecting roller and the intermediate roller. The central shaft passes through the interior of the sleeve and is connected to the sleeve by a keyway. Locking rings that restrict axial movement are provided at both ends of the sleeve inside the side roller, the connecting roller and the intermediate roller.
4. A split-type contour-following soil-covering roller according to claim 3, characterized in that: The side rollers, connecting rollers, and intermediate rollers are all equipped with auger blades on their internal sleeves. The auger blades are located inside the locking rings at both ends of the corresponding sleeves to prevent soil buildup during operation.
5. A split-type contour-following soil-covering roller according to claim 4, characterized in that: The side roller has an adjusting roller at one end, the connecting roller and both ends of the intermediate roller. The adjusting roller is equipped with adjusting bolts. By adjusting the position of the adjusting bolts on the adjusting groove, the relative position of the adjusting roller is changed, thereby controlling the distance between each grade roller and ensuring that the amount of soil leakage in the middle is uniform.
6. A split-type contour-following soil-covering roller according to claim 5, characterized in that: The roller traction frame base, suspension frame, and adjusting handwheel are arranged between the machine frame and the conformal covering roller. The roller traction frame base is fixedly connected to the machine frame, and the suspension frame connects the roller traction frame base and the adjusting handwheel.
7. A split-type contour-following soil-covering roller according to claim 6, characterized in that: Below the adjusting handwheel is an inclined, extending swing arm. The upper end of the swing arm is rotatably connected to the middle of the suspension frame. A lead screw and a compression spring are located at the bottom center of the swing arm. The lead screw is vertically arranged inside the compression spring. The adjusting handwheel is rotatably connected to the middle of the swing arm through the lead screw and the compression spring. The bottom of the swing arm is connected to both ends of the contouring soil covering roller, thereby supporting the contouring soil covering roller and being able to withstand the contouring floating of the contouring soil covering roller in the vertical direction.
8. A split-type contour-following soil-covering roller according to claim 7, characterized in that: Both ends of the seeding traction frame are equipped with rear curved beams, which extend horizontally in the front-to-back direction. The rear crossbeam is set between the conformal covering roller and the seeding traction frame. The two ends of the rear crossbeam are fixedly connected to the rear curved beams at both ends of the seeding traction frame, thereby reinforcing the rear curved beams.
9. A split-type contour-following soil-covering roller according to claim 8, characterized in that: The lower front end of the frame is provided with a membrane soil covering disc located below the corresponding rear curved beam.