Guide mechanism and water slag extraction device
The water slag extraction device, which uses a guiding mechanism and siphon principle, solves the problem of untimely water slag treatment in the ironmaking process, achieves efficient water slag separation and transportation, reduces the risk of slag overflow, improves slag removal efficiency, and saves resources.
Patent Information
- Application Number
- CN202423087274.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-13
AI Technical Summary
In existing ironmaking processes, the untimely treatment of slag leads to the risk of blockage of the overflow hole in the sedimentation tank and slag water overflow and pollution, resulting in low slag removal efficiency.
The system employs a guiding mechanism, including a buffer tank, a suction tank, a slag loading pipe, an air pipe, and valves. It utilizes airflow to create a siphon effect, thereby achieving continuous separation and transport of water and slag. This is combined with a spiral classifier for water and slag separation.
It enables continuous extraction of sludge from sedimentation tanks, reduces the risk of sludge overflow, improves sludge removal efficiency, and saves resources.
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Figure CN223586639U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ironmaking process technical field, especially a kind of guiding mechanism and water slag extraction device. BACKGROUND
[0002] The ironmaking process of steel enterprise can currently treat the residue generated in the ironmaking process by water flushing slag treatment process, the flushed blast furnace water slag is deposited using a sedimentation tank, and the water slag in the sedimentation tank is cleaned periodically by using a crane to grab slag, so as to maintain the amount of water slag in the sedimentation tank within a normal range. Although the slag is cleaned periodically by the crane, the amount of flushing slag varies at different times, so the deslagging effect is not ideal in actual use, and phenomena such as overflow hole blockage and sedimentation tank sludge may occur, which increases the risk of environmental pollution caused by overflow of slag water. SUMMARY
[0003] This section is intended to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract of the specification and the utility model name to avoid obscuring the purpose of this section, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0004] In view of the technical problems of the prior art that the sedimentation tank deslagging is not timely and increases the risk of slag water overflow, the utility model is proposed.
[0005] The utility model aims to provide a guiding mechanism, which aims to solve the problem of low deslagging efficiency of the prior art.
[0006] To solve the above technical problems, the utility model provides the following technical scheme: a guiding mechanism, which comprises a communication assembly, including a buffer tank and an absorption tank, an upper slag pipe for communication is arranged between the buffer tank and the absorption tank, a slag suction pipe is arranged on the absorption tank away from the upper slag pipe, and the slag suction pipe is in communication with the inner cavity of the absorption tank; a guiding assembly, which comprises an air pipe arranged on the absorption tank close to the position of the upper slag pipe, and the inner cavity of the air pipe is in communication with the inner cavity of the absorption tank.
[0007] As a preferred scheme of the guiding mechanism of the utility model, the guiding assembly further comprises a valve arranged on the air pipe, and the buffer tank is provided with a deslagging pipe in communication with the inner cavity of the buffer tank.
[0008] As a preferred scheme of the guiding mechanism of the utility model, the valve comprises a valve core rotatably installed in the inner cavity of the air pipe, a valve rod is coaxially fixed at the center of the valve core, and a knob is installed at one end of the valve rod penetrating through the air pipe.
[0009] As a preferred scheme of the utility model guiding mechanism, wherein: the slag suction pipe, the air pipe and the slag outlet pipe one end are equipped with the connecting flange.
[0010] As a preferred scheme of the utility model guiding mechanism, wherein: the slag outlet pipe is obliquely arranged, and the highest end thereof is communicated with the buffer tank.
[0011] As a preferred scheme of the utility model guiding mechanism, wherein: the upper slag pipe and the buffer tank connecting end penetrate the buffer tank bottom and extend into the buffer tank inner cavity.
[0012] As a preferred scheme of the utility model guiding mechanism, wherein: the cross section of the absorption tank is conical, and the internal dimensions of the absorption tank decrease in order from top to bottom.
[0013] The beneficial effect of the guiding mechanism is that: the air flow is blown out through the air pipe, so that the negative pressure appears in the absorption tank, the siphon phenomenon is caused, the water and slag mixture in the sedimentation tank flows into the spiral classifier along the slag suction pipe, the upper slag pipe and the slag outlet pipe and other components to realize the separation of water and slag, so the water and slag in the sedimentation tank is transported under the action of air pressure difference, until the water level in the sedimentation tank is lower than the inlet of the slag suction pipe, this way can not only extract water and slag at any time, but also save resources.
[0014] Another object of the utility model is to provide a water and slag extraction device, which aims at reducing the risk that may be caused during equipment transfer.
[0015] To solve the above technical problems, the utility model also provides the following technical scheme: a water and slag extraction device, which comprises a guiding mechanism and a mounting assembly comprising a mounting plate fixedly mounted on the buffer tank and provided with a plurality of mounting holes for mounting the buffer tank.
[0016] As a preferred scheme of the utility model water and slag extraction device, wherein: the edges of the mounting plate are all designed as smooth curved surfaces.
[0017] The water and slag extraction device has the beneficial effect that: through the design of the mounting plate and the mounting holes thereon, the buffer tank can be conveniently mounted near the sedimentation tank by the staff through the mounting bolt, and in addition, the curved surface design at the edges of the mounting plate reduces the risk that may be caused during equipment transfer. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed in the embodiment description will be briefly introduced as follows, and obviously, the drawings in the following description are only some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor.
[0019] Figure 1 It is a three-dimensional structure schematic view in the utility model.
[0020] Figure 2 It is a sectional view structure schematic view in the utility model.
[0021] Figure 3 It is Figure 2 It is an A area amplification structure schematic view in the utility model.
[0022] Figure 4 It is a buffer tank structure schematic view in the utility model. DETAILED DESCRIPTION
[0023] In order to make the above object, features and advantages of the utility model more apparent, easy to understand, the specific embodiment of the utility model is explained in detail in the following with the drawings of the specification.
[0024] In the following description, a lot of specific details are set forth in order to fully understand the utility model, but the utility model can also be implemented in other ways different from the description herein, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.
[0025] Secondly, the "one embodiment" or "embodiment" referred to herein means that the specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" appearing in different places in the specification does not mean the same embodiment, nor is it an independent or alternative embodiment excluding other embodiments.
[0026] Embodiment 1, refer to Figures 1-3 , it is the first embodiment of the utility model, and the embodiment provides a guide mechanism, the communication assembly 100 includes the buffer tank 101 and the absorption tank 102, and the buffer tank 101 and the absorption tank 102 are provided with the upper slag pipe 103 for communication, the absorption tank 102 is provided with the slag suction pipe 104 away from the upper slag pipe 103, and the slag suction pipe 104 is communicated with the inner cavity of the absorption tank 102.When removing water slag in the sedimentation tank, the slag suction pipe 104 can be first inserted into the sedimentation tank, and the passage between the buffer tank 101 and the absorption tank 102 and the sedimentation tank is formed, which is convenient for guiding water slag in the sedimentation tank out in the later period. The guide assembly 200 includes the air pipe 201 arranged on the absorption tank 102 close to the upper slag pipe 103 position, and the inner cavity of the air pipe 201 is communicated with the inner cavity of the absorption tank 102. The air pipe 201 is arranged, which is convenient for the staff to input gas into the absorption tank 102
[0027] Further, the guide assembly 200 further comprises a valve 203 arranged on the air pipe 201, and the buffer tank 101 is provided with a slag outlet pipe 202 communicated with the inner cavity of the buffer tank 101. Since one end of the slag suction pipe 104 extends into the sedimentation tank, a water seal is formed at the slag suction pipe 104, and the air flow entering the suction tank 102 through the air pipe 201 will enter the buffer tank 101 through the upper slag pipe 103, and finally flow out from the slag outlet pipe 202 communicated with the buffer tank 101. According to Bernoulli's principle, the greater the flow rate, the smaller the pressure. Therefore, in the uninterrupted flow of the air flow, a negative pressure will gradually appear in the suction tank 102, causing the siphon phenomenon, so that the water and slag mixture in the sedimentation tank will first enter the suction tank 102 through the slag suction pipe 104, then enter the buffer tank 101 through the upper slag pipe 103, and finally flow into the spiral classifier through the slag outlet pipe 202 communicated with the buffer tank 101 to realize the separation of water and slag. Thus, under the action of the pressure difference, the water and slag in the sedimentation tank are transported out until the water level in the sedimentation tank is lower than the inlet of the slag suction pipe 104. This method not only can extract water and slag at any time, but also can save resources. In addition, after the siphon phenomenon is formed, the valve 203 can be closed to prevent water and slag from entering the air pipe 201
[0028] The valve 203 comprises a valve core 203a rotatably arranged in the inner cavity of the air pipe 201, a valve rod 203b coaxially fixed at the axis of the valve core 203a, and a knob 203c arranged at one end of the valve rod 203b. In the normal state, the valve core 203a is parallel to the air pipe 201, at this time the air pipe 201 is in the open state, and when closed, the valve core 203a can be closed by rotating the knob 203c in cooperation with the valve rod 203b.
[0029] In use, air flow is blown out through the air pipe 201 to cause a negative pressure in the suction tank 102, causing the siphon phenomenon, so that the water and slag mixture in the sedimentation tank will flow into the spiral classifier through the components such as the slag suction pipe 104, the upper slag pipe 103 and the slag outlet pipe 202 to realize the separation of water and slag. Thus, under the action of the pressure difference, the water and slag in the sedimentation tank are transported out until the water level in the sedimentation tank is lower than the inlet of the slag suction pipe 104. This method not only can extract water and slag at any time, but also can save resources.
[0030] Embodiment 2, refer to Figures 1-3 The second embodiment of the utility model is different from the previous embodiment in that it further comprises a slag suction pipe 104, an air pipe 201 and a slag outlet pipe 202, and one end of each of the slag suction pipe 104, the air pipe 201 and the slag outlet pipe 202 is provided with a connecting flange 105. The connecting flange 105 is arranged to facilitate the connection of the slag suction pipe 104, the air pipe 201 and the slag outlet pipe 202 with external equipment, thereby improving the convenience of communication between the components.
[0031] Further, the slag outlet pipe 202 is inclinedly arranged, and the highest end of the slag outlet pipe 202 is communicated with the buffer tank 101. Since the highest end of the slag outlet pipe 202 is communicated with the buffer tank 101, the water slag entering the buffer tank 101 will flow out of the buffer tank 101 quickly under the action of gravity and air pressure, thereby improving the efficiency of cleaning the water slag.
[0032] Further, the slag outlet pipe 202 is inclinedly arranged, and the highest end of the slag outlet pipe 202 is communicated with the buffer tank 101. Since the highest end of the slag outlet pipe 202 is communicated with the buffer tank 101, the water slag entering the buffer tank 101 will flow out of the buffer tank 101 quickly under the action of gravity and air pressure, thereby improving the efficiency of cleaning the water slag.
[0033] Further, the cross section of the buffer tank 102 is conical, and the internal size of the buffer tank 102 decreases in sequence from top to bottom. Since the cross section of the buffer tank 102 is conical and the internal size of the buffer tank 102 decreases in sequence from top to bottom, such design is helpful to maintain the continuity of liquid flow in the siphon system, because the flow of liquid is more concentrated at the bottom of the conical shape, which is helpful to form stable siphon flow. Moreover, the conical design can reduce the formation of bubbles when the liquid flows, which is very important for maintaining the efficiency of the siphon system and avoiding air entering the system.
[0034] In use, the water slag in the buffer tank 101 will not flow back to the sedimentation tank along the slag outlet pipe 103 when the slag removal operation is stopped, thereby improving the slag removal quality of the device, and in addition, the conical design of the buffer tank 102 is helpful to maintain the continuity of liquid flow and improve the stability of siphon flow.
[0035] Embodiment 3, refer to Figure 4 As a third embodiment of the present application, the embodiment further provides a water slag extraction device. The device comprises a mounting assembly 300, which comprises a mounting plate 301 fixedly mounted on the buffer tank 101, and a plurality of mounting holes 302 for mounting the buffer tank 101 are arranged on the mounting plate 301. The mounting plate 301 and the mounting holes 302 arranged thereon facilitate the mounting of the buffer tank 101 near the sedimentation tank by the mounting bolts.
[0036] Further, the edges of the mounting plate 301 are all provided with smooth curved surfaces. The design of the smooth curved surfaces facilitates the transfer of the buffer tank 101 and reduces the risk of injury to the transfer personnel at the edges of the mounting plate 301.
[0037] In use, through the design of the mounting plate 301 and the mounting holes 302 thereon, it is convenient for workers to install the buffer tank 101 near the sedimentation tank through the mounting portion bolts, and in addition, through the curved surface design at the edge of the mounting plate 301, the risk that the edge of the mounting plate 301 may generate during equipment transfer is reduced.
[0038] It is important to note that the construction and arrangement of the application shown in the various exemplary embodiments is illustrative only. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in the application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be altered or varied. Accordingly, all such variations are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be varied or re-sequenced without materially affecting the application. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functionality and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present application. Accordingly, the present application is not limited to the particular embodiments described in the specification. The application extends to encompass all changes and modifications that fall within the scope of the appended claims.
[0039] Also, in the interests of providing a concise description of the exemplary embodiments, not all features of an actual implementation can be described (i.e., those unrelated to the presently contemplated best mode of practicing the application, or those unrelated to enabling the application).
[0040] It should be understood that numerous specific implementations can be made within the scope of the present application, and that the general description of the application described above is not intended to limit the application to a specific embodiment but only served to illustrate and describe the broadest aspects of the application. Thus, to the extent that there is a discrepancy between the above description and the claims, it is intended that the claims control.
[0041] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.
Claims
1. A guiding mechanism, characterized in that: include, The connecting component (100) includes a buffer tank (101) and a suction tank (102), wherein a slag-feeding pipe (103) is provided between the buffer tank (101) and the suction tank (102) for communication, and a slag-feeding pipe (104) is provided in the suction tank (102) away from the slag-feeding pipe (103), and the slag-feeding pipe (104) is in communication with the inner cavity of the suction tank (102); The guide assembly (200) includes an air pipe (201) disposed on the suction tank (102) near the slag pipe (103), and the inner cavity of the air pipe (201) is in communication with the inner cavity of the suction tank (102).
2. The guiding mechanism as described in claim 1, characterized in that: The guide assembly (200) also includes a valve (203) disposed on the gas pipe (201), and the buffer tank (101) is provided with a slag discharge pipe (202) communicating with its own inner cavity on the side.
3. The guiding mechanism as described in claim 2, characterized in that: The valve (203) includes a valve core (203a) rotatably installed in the inner cavity of the air pipe (201). A valve stem (203b) is coaxially fixed at the axis of the valve core (203a), and one end of the valve stem (203b) passes through the air pipe (201) and is equipped with a knob (203c).
4. The guiding mechanism as described in claim 3, characterized in that: The slag suction pipe (104), the gas pipe (201), and the slag discharge pipe (202) are all provided with a connecting flange (105) at one end.
5. The guiding mechanism as described in claim 4, characterized in that: The slag discharge pipe (202) is inclined and its highest point is connected to the buffer tank (101).
6. The guiding mechanism as described in claim 5, characterized in that: The connection end of the slag pipe (103) to the buffer tank (101) passes through the bottom of the buffer tank (101) and extends into the inner cavity of the buffer tank (101).
7. The guiding mechanism as described in claim 6, characterized in that: The absorption tank (102) has a conical cross-section.
8. The guiding mechanism as described in claim 7, characterized in that: The internal dimensions of the absorption tank (102) decrease sequentially from top to bottom.
9. A water slag extraction device, characterized in that: Includes the guiding mechanism as described in any one of claims 1 to 8; and, The mounting assembly (300) includes a mounting plate (301) fixedly mounted on the buffer tank (101), and the mounting plate (301) is provided with a plurality of mounting holes (302) for mounting the buffer tank (101).
10. The water slag extraction device as described in claim 9, characterized in that: The edges of the mounting plate (301) are all designed with smooth curved surfaces.