Convergence assembly
By designing the filters and filter elements in the manifold assembly, the problem of pressure regulating valve blockage caused by poor gas-liquid separation was solved, improving gas-liquid separation efficiency, extending the service life of the pressure regulating valve, and reducing replacement frequency and cost.
Patent Information
- Application Number
- CN202423217954.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing gas-liquid separators have poor gas-liquid separation performance, which leads to electrolyte crystallization, causing blockage of the pressure regulating valve, reduced service life, frequent replacement, and increased costs.
Design a manifold assembly comprising a manifold element and a filter. The filter contains a filter element, the air inlet is connected to a gas-liquid separator, and the first air outlet is connected to a pressure regulating valve. The filter performs secondary filtration on the gas to remove residual electrolyte and impurities, thereby improving the gas-liquid separation efficiency.
It significantly improves gas-liquid separation efficiency, prevents electrolyte from entering the pressure regulating valve, extends the service life of the pressure regulating valve, reduces replacement frequency and cost, and makes reasonable use of space without the need for additional filters.
Smart Images

Figure CN223586780U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of battery manufacturing, in particular to a current collection assembly. BACKGROUND
[0002] During the negative pressure formation process of a battery, a large amount of gas is generated, and the gas discharged under the action of negative pressure can take away part of the electrolyte. In order to avoid excessive loss of electrolyte, a gas-liquid separator is usually arranged in the negative pressure pipeline to separate the liquid contained in the gas.
[0003] In the related art, the gas-liquid separator cannot meet the needs of on-site gas-liquid separation. Due to the poor gas-liquid separation effect, the electrolyte discharged with the gas can enter the pressure regulating valve, and the electrolyte crystallization can easily cause the pressure regulating valve to be blocked, thereby greatly reducing the service life of the pressure regulating valve, and the frequent replacement of the pressure regulating valve causes unnecessary cost waste. SUMMARY
[0004] The application provides a current collection assembly, which can solve the problems of insufficient gas-liquid separation effect, electrolyte crystallization easily causing the pressure regulating valve to be blocked, greatly reducing the service life of the pressure regulating valve, and the frequent replacement of the pressure regulating valve causing unnecessary cost waste.
[0005] The application provides a current collection assembly, which can solve the problems of insufficient gas-liquid separation effect, electrolyte crystallization easily causing the pressure regulating valve to be blocked, greatly reducing the service life of the pressure regulating valve, and the frequent replacement of the pressure regulating valve causing unnecessary cost waste.
[0006] The current collection assembly comprises a current collection member, wherein the current collection member is provided with a gas inlet and a first gas outlet, the gas inlet is used for being communicated with a gas-liquid separator, and the first gas outlet is used for being communicated with a pressure regulating valve.
[0007] A filter is installed in the current collection member, wherein the filter is provided with a filter inlet and a filter outlet, the filter inlet is communicated with the gas inlet through a pipeline, and a filter core is installed in the filter.
[0008] In an embodiment, the filter is provided in a cylindrical shape, and the filter inlet and the filter outlet are both provided on the side wall of the filter.
[0009] The gas inlet and the first gas outlet are arranged in the middle of the opposite sides of the filter along the length direction of the filter.
[0010] In an embodiment, the number of the filter outlets is multiple.
[0011] The diameters of a part of the filter outlets are greater than those of the remaining filter outlets.
[0012] In an embodiment, the first gas outlet is communicated with a first vacuum breaking valve, and the first vacuum breaking valve is used for being communicated with the pressure regulating valve.
[0013] In an embodiment, the flow collector is provided with a second gas outlet, and a proportional valve is communicated with the second gas outlet, and the proportional valve is communicated with the pressure regulating valve.
[0014] In an embodiment, the flow collector is provided with a third gas outlet, and a second vacuum breaking valve is communicated with the third gas outlet, and the second vacuum breaking valve is communicated with the pressure regulating valve.
[0015] In an embodiment, the flow collector is provided with a fourth gas outlet, and a negative pressure digital display is communicated with the fourth gas outlet, and the negative pressure digital display is communicated with the pressure regulating valve.
[0016] In an embodiment, a through hole is formed on one side of the flow collector, and a plurality of clamping grooves are formed on the side, and the through hole is located in the clamping grooves, and a sealing cover plate is clamped on the flow collector through the clamping grooves.
[0017] In an embodiment, the filter is provided with a buckle, and an inner wall of the flow collector is provided with a buckle groove, and the buckle is configured to be clamped with the buckle groove, so that the filter is fixed in the flow collector.
[0018] In an embodiment, the inner diameter of the pipeline gradually increases along the path direction of the gas entering the pipeline.
[0019] The technical scheme provided by the embodiments has the beneficial effects that:
[0020] The flow collector is provided with an air inlet and a first gas outlet, the air inlet is connected with the gas-liquid separator, and is used for receiving the gas after preliminary gas-liquid separation; the first gas outlet is connected with the pressure regulating valve, so that the negative pressure is formed in the flow collector under the action of the pressure regulating valve. The filter is installed in the flow collector, and the filter has a filter inlet and a filter outlet. The filter inlet is connected with the air inlet of the flow collector through a pipeline, so that the gas entering the flow collector can directly enter the filter for further filtration. The core part of the filter is a filter core installed in the filter, which can effectively remove the small liquid droplets, electrolyte crystals and other impurities in the gas, and perform secondary filtration on the gas after the gas-liquid separator, effectively remove the residual electrolyte and other impurities, significantly improve the efficiency of gas-liquid separation, avoid the electrolyte entering the pressure regulating valve with the gas, and then cause the electrolyte to crystallize in the pressure regulating valve, thereby affecting the service life of the pressure regulating valve. In addition, by arranging the filter in the flow collector, the space of the on-site negative pressure generating device is reasonably utilized, and the filter is not separately arranged in the additional space under the relatively compact space layout. BRIEF DESCRIPTION OF DRAWINGS
[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiment description. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0022] Figure 1 Fig. 3 is a perspective view of the cover plate of the assembly;
[0023] Figure 2 Fig. 4 is a front view of the assembly of Fig. 1; Figure 1
[0024] Figure 3 Fig. 5 is a perspective view of the cover plate of the assembly;
[0025] Figure 4 Fig. 6 is a perspective view of the mounting buckle of the assembly.
[0026] In the figure: 1, the flow assembly; 11, the air inlet; 12, the first air outlet; 13, the second air outlet; 14, the third air outlet; 15, the fourth air outlet; 16, the through hole; 17, the clamping groove; 18, the sealing cover plate; 2, the filter; 21, the filter inlet; 22, the filter outlet; 3, the pipeline; 4, the buckle. DETAILED DESCRIPTION
[0027] In order to make the person skilled in the art better understand the present application, the following will combine the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0028] The embodiments of the present application provide a flow assembly, which can solve the problem of unnecessary cost waste caused by the frequent replacement of the pressure regulating valve due to the insufficient gas-liquid separation effect, the electrolyte crystallization easily causing the pressure regulating valve to be blocked, and the service life of the pressure regulating valve to be greatly reduced.
[0029] As shown in Figs. 1 and 2, the embodiments of the present application provide a flow assembly, which comprises: a flow assembly 1, the flow assembly 1 is provided with an air inlet 11 and a first air outlet 12, the air inlet 11 is used to communicate with a gas-liquid separator, and the first air outlet 12 is used to communicate with a pressure regulating valve; a filter 2, the filter 2 is installed in the flow assembly 1, the filter 2 is provided with a filter inlet 21 and a filter outlet 22, the filter inlet 21 is communicated with the air inlet 11 through a pipeline 3, and the filter 2 is internally provided with a filter core. The filter core can be a filter cotton core. Figure 1 and Figure 2 As shown in Figs. 1 and 2, the embodiments of the present application provide a flow assembly, which comprises: a flow assembly 1, the flow assembly 1 is provided with an air inlet 11 and a first air outlet 12, the air inlet 11 is used to communicate with a gas-liquid separator, and the first air outlet 12 is used to communicate with a pressure regulating valve; a filter 2, the filter 2 is installed in the flow assembly 1, the filter 2 is provided with a filter inlet 21 and a filter outlet 22, the filter inlet 21 is communicated with the air inlet 11 through a pipeline 3, and the filter 2 is internally provided with a filter core. The filter core can be a filter cotton core.
[0030] In this embodiment, the flow collector 1 is equipped with an air inlet 11 connected to a gas-liquid separator for receiving gas that has undergone preliminary gas-liquid separation, and a first air outlet 12 connected to a pressure regulating valve to ensure that a negative pressure is formed inside the flow collector 1 under the action of the pressure regulating valve. A filter 2 is installed inside the flow collector 1. The filter 2 has a filter inlet 21 and multiple filter outlets 22. The filter inlet 21 is connected to the air inlet 11 of the flow collector 1 through a pipeline 3 to ensure that the gas entering the flow collector 1 can directly enter the filter 2 for further filtration. The core part of the filter 2 is a filter core installed inside it, which can effectively remove small droplets, electrolyte crystals, and other impurities in the gas, perform secondary filtration on the gas after the gas-liquid separator, effectively remove residual electrolyte and other impurities, and significantly improve the efficiency of gas-liquid separation. Since the filter 2 effectively removes electrolyte crystals and impurities in the gas, it reduces the blockage and corrosion of the pressure regulating valve by these substances, thereby significantly extending the service life of the pressure regulating valve and reducing the frequency and cost of replacement. In addition, for negative pressure generating devices with compact layout space, by effectively utilizing the space inside the flow collector 1, the filter 2 is arranged inside the flow collector 1, without the need for additional space for the arrangement of the filter 2.
[0031] In one embodiment, as shown in Figure 1 and Figure 2 , the filter 2 is in a cylindrical shape, and the filter inlet 21 and the filter outlet 22 are both opened on the side wall of the filter 2. Along the length direction of the filter 2, the air inlet 11 and the first air outlet 12 are centrally arranged on opposite sides of the filter 2.
[0032] In this embodiment, the filter 2 is designed in a cylindrical shape, which not only facilitates uniform gas flow but also improves the utilization rate of the filter core. Because of the cylindrical shape, the pressure distribution when the gas flows through is more uniform. The filter inlet 21 and the filter outlet 22 are both opened on the side wall of the filter 2. This design allows the gas to enter the filter 2 from the side and flow out uniformly through the side filter outlet 22, further improving the filtration efficiency and uniformity of the gas. Along the length direction of the filter 2, the air inlet 11 and the first air outlet 12 are centrally arranged on opposite sides of the filter 2. This layout ensures that the gas can flow through the entire filter core when passing through the filter 2, thereby fully utilizing the filtering capacity of the filter core and improving the filtering effect. The combination of the cylindrical filter 2 and the side-opening filter inlet 21 and filter outlet 22 makes the gas flow in the filter 2 more uniform, the utilization rate of the filter core higher, and the overall filtration efficiency improved. This flow collector can more stably handle the gas and reduce system fluctuations caused by uneven gas flow or incomplete filtration.
[0033] In an embodiment, the filter 2 can also be designed as a sphere, and the filter inlet 21 and the plurality of filter outlets 22 are both arranged on the side wall of the sphere.
[0034] In an embodiment, as shown in Figure 1 and Figure 2 , the plurality of filter outlets 22 are arranged in multiple numbers, and the diameters of a part of the plurality of filter outlets 22 are larger than those of the remaining filter outlets 22.
[0035] In this embodiment, among the plurality of filter outlets 22 arranged on the side wall of the filter 2, the diameters of a part of the plurality of filter outlets 22 are designed to be larger than those of the remaining filter outlets 22. The filter outlets 22 with larger diameters can allow more gas to flow out at the same time, thereby increasing the flow rate of the gas and improving the overall gas processing efficiency, which is particularly important for formation tanks that need to quickly process a large amount of gas.
[0036] In an embodiment, the first gas outlet 12 is connected with a first vacuum breaking valve, and the first vacuum breaking valve is used to communicate with the pressure regulating valve.
[0037] In this embodiment, the introduction of the first vacuum breaking valve can quickly break the vacuum when the system needs to do so, ensuring that the gas can smoothly flow out of the first gas outlet 12 and be stably supplied to the pressure regulating valve, thereby meeting the gas demand of subsequent equipment. In the gas supply system, a vacuum state can cause some unpredictable risks. When the system needs to be maintained or overhauled, the first vacuum breaking valve can conveniently cut off the connection with the pressure regulating valve, making the maintenance work more convenient, and at the same time, it will not affect other parts of the entire gas supply system.
[0038] In an embodiment, as shown in Figure 1 , the flow collector 1 is provided with a second gas outlet 13, and the second gas outlet 13 is connected with a proportional valve, and the proportional valve is used to communicate with the pressure regulating valve.
[0039] In this embodiment, the proportional valve can accurately adjust the flow of gas passing through it, thereby ensuring the stability and accuracy of gas supply, which is crucial for systems that require strict gas flow management. Through cooperation with the pressure regulating valve, the proportional valve can achieve precise regulation of gas pressure, which not only meets the different needs of the system for gas pressure, but also improves the overall performance and stability of the system.
[0040] In an embodiment, as shown in Figure 1 , the flow collector 1 is provided with a third gas outlet 14, and the third gas outlet 14 is connected with a second vacuum breaking valve, and the second vacuum breaking valve is used to communicate with the pressure regulating valve.
[0041] In the embodiment, the presence of the second vacuum breaking valve makes the gas in the flow collector 1 more flexible to be controlled and adjusted. When it is necessary to release or adjust the gas in the flow collector 1, the second vacuum breaking valve can be opened or closed to achieve the purpose, such as forming a vacuum state in the flow collector, the second vacuum breaking valve can quickly break the vacuum to avoid the negative effects caused thereby, such as equipment damage or gas flow obstruction.
[0042] In an embodiment, as shown in Figure 1 The flow collector 1 is provided with a fourth gas outlet 15, and the fourth gas outlet 15 is communicated with a negative pressure digital display meter for communicating with the pressure regulating valve.
[0043] In the embodiment, the negative pressure digital display meter can monitor the negative pressure value in the flow collector 1 in real time, provide accurate data support for the operator, help to understand the pressure condition in the flow collector in time, and through the communication with the pressure regulating valve, the negative pressure digital display meter can assist the operator to accurately control the pressure in the flow collector 1. When the pressure reaches the preset value, the pressure regulating valve can be adjusted in time to ensure that the pressure in the flow collector 1 is stable within the safe range. The introduction of the negative pressure digital display meter increases the safety of the system. When the pressure in the flow collector 1 is abnormal, the operator can quickly find and take corresponding measures to avoid possible dangerous situations.
[0044] In an embodiment, as shown in Figure 2 The first gas outlet 12, the second gas outlet 13, the third gas outlet 14 and the fourth gas outlet 15 are distributed along the length direction of the filter 2.
[0045] In the embodiment, the filter 2 arranged horizontally cooperates with the four negative pressure gas outlets to uniformly extract negative pressure, solving the problem of uneven loss of the conventional vertically arranged filter 2.
[0046] In an embodiment, as shown in Figure 1 A through hole 16 is formed on one side of the flow collector 1, and a ring of clamping grooves 17 is formed on the side, the through hole 16 is located in the clamping groove 17, and the flow collector 1 is clamped with a sealing cover plate 18 through the clamping groove 17.
[0047] In this embodiment, a through hole 16 is specially provided on one side of the current collecting member 1, and a clamping groove 17 is also provided on the same side, and the through hole 16 is located in the clamping groove 17. The sealing cover plate 18 is clamped with the current collecting member 1 through the clamping groove 17, thereby covering and sealing the through hole 16. The clamping design of the sealing cover plate 18 and the clamping groove 17 ensures that the through hole 16 is effectively sealed. This sealing structure can prevent the leakage of gas or liquid in the current collecting member 1, and ensure the sealing of the inside of the current collecting member. The clamping structure makes the installation and disassembly of the sealing cover plate 18 relatively simple. When it is necessary to access the inside of the current collecting member 1 or to maintain, the sealing cover plate 18 can be easily disassembled, without the need for complex operations or tools, so that the filter 2 inside can be disassembled and cleaned.
[0048] In one embodiment, as shown in Figure 4 The side wall of the filter 2 is provided with a buckle member 4, and the inner wall of the current collecting member 1 is provided with a buckle groove. The buckle member 4 is configured to be clamped with the buckle groove, so that the filter 2 is fixed in the current collecting member 1.
[0049] In this embodiment, the filter 2 is designed with a buckle member 4, and the inner wall of the current collecting member 1 is correspondingly provided with a buckle groove. Through the clamping of the buckle member 4 and the buckle groove, the filter 2 can be firmly fixed in the current collecting member 1, ensuring its stability and reliability during work.
[0050] In one embodiment, as shown in Figure 4 The side wall of the filter 2 is provided with a buckle member 4, and the inner wall of the current collecting member 1 is provided with a buckle groove. The buckle member 4 is configured to be clamped with the buckle groove, so that the filter 2 is fixed in the current collecting member 1.
[0051] In one embodiment, as shown in Figure 2 As shown in the figure, the inner diameter of the pipeline 3 gradually increases along the path direction of the gas entering the pipeline 3.
[0052] In this embodiment, when the gas flows from the smaller inner diameter part of the pipeline 3 to the larger inner diameter part of the pipeline 3, the flow rate of the gas will decrease accordingly due to the increase of the cross-sectional area of the pipeline 3. This design helps to control the flow rate of the gas in the pipeline, making it more stable. By gradually increasing the inner diameter of the pipeline 3, the sharp change of the flow rate of the gas can be avoided, thereby reducing the pressure loss. When the flow rate of the gas decreases, the particulate matter in the gas has more opportunities to contact and be captured by the filter 2, thereby improving the filtering effect.
[0053] In the description of the present application, it should be noted that the terms "upper", "lower", and the like are used for indicating the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be interpreted broadly, for example, can be fixed connection, can also be detachable connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0054] It should be noted that in the present application, relational terms such as "first" and "second" and the like are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is any such actual relationship or order between these entities or operations. Moreover, the terms "include", "contain" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment. Without more limitations, the element defined by the statement "including a" does not exclude the presence of other identical elements in the process, method, article or equipment including the element.
[0055] The above is only a specific embodiment of the present application, which enables those skilled in the art to understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features applied herein.
Claims
1. A bus component, characterized in that, It includes: The manifold (1) has an air inlet (11) and a first air outlet (12). The air inlet (11) is used to communicate with the gas-liquid separator, and the first air outlet (12) is used to communicate with the pressure regulating valve. The filter (2) is installed in the manifold (1). The filter (2) has a filter inlet (21) and a filter outlet (22). The filter inlet (21) is connected to the air inlet (11) via a pipe (3). The filter element is installed inside the filter (2).
2. The bus assembly as described in claim 1, characterized in that, The filter (2) is cylindrical, and the filter inlet (21) and the filter outlet (22) are both located on the side wall of the filter (2). Along the length of the filter (2), the air inlet (11) and the first air outlet (12) are centrally located on opposite sides of the filter (2).
3. The bus assembly as described in claim 1, characterized in that, The number of filter outlets (22) is multiple; A portion of the filter outlets (22) have a larger diameter than the remaining portion of the filter outlets (22).
4. The bus assembly as described in claim 1, characterized in that, The first air outlet (12) is connected to a first vacuum breaking valve, which is used to connect to a pressure regulating valve.
5. The bus assembly as described in claim 4, characterized in that, The manifold (1) has a second air outlet (13), which is connected to a proportional valve, and the proportional valve is used to connect with a pressure regulating valve.
6. The bus assembly as described in claim 5, characterized in that, The manifold (1) has a third air outlet (14), which is connected to a second vacuum breaking valve, which is used to connect to a pressure regulating valve.
7. The bus assembly as described in claim 6, characterized in that, The manifold (1) has a fourth air outlet (15), which is connected to a negative pressure digital display. The negative pressure digital display is used to connect to a pressure regulating valve.
8. The bus assembly as claimed in claim 1, characterized in that, The manifold (1) has a through hole (16) on one side and a groove (17) on the same side. The through hole (16) is located in the groove (17), and the manifold (1) is secured to a sealing cover plate (18) via the groove (17).
9. The bus assembly as claimed in claim 1, characterized in that, The filter (2) is provided with a snap fastener (4), and the inner wall of the manifold (1) is provided with a snap fastener groove. The snap fastener (4) is configured to snap into the snap fastener groove so that the filter (2) is fixed inside the manifold (1).
10. The bus assembly as claimed in claim 1, characterized in that, Along the path of gas entering the pipe (3), the inner diameter of the pipe (3) gradually increases.