Novel sludge drying tail gas dust removal device

By combining crown gears and turbine blades with a scraper mechanism, the problem of nozzle clogging caused by sticky dust is solved, achieving a highly efficient exhaust gas dust removal effect.

CN223586836UActive Publication Date: 2025-11-25SHENYANG JIACHENG WATER CO LTD
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Patent Information

Application Number
CN202521998223.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-17
Publication Date
2025-11-25
Estimated Expiration
2035-09-17

AI Technical Summary

Technical Problem

In existing sludge drying exhaust gas dust removal devices, sticky dust mixes with liquid to form a paste-like substance that adheres to the nozzle outlet, causing a decrease in atomization effect or blockage, thus affecting work efficiency.

Method used

It adopts a combination structure of crown gear and turbine blades, uses centrifugal force to throw out dust, and uses a scraper mechanism to clean impurities on the surface of the filter plate to prevent clogging.

Benefits of technology

It effectively prevents sticky dust from mixing with liquids to form a paste-like substance, maintains atomization effect, avoids clogging, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223586836U_ABST
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Patent Text Reader

Abstract

The utility model discloses a novel dust removal device for sludge drying tail gas, which relates to the technical field of tail gas treatment equipment and comprises an air inlet fan, an air inlet pipe is fixedly connected to the outer wall of the air inlet fan, and a dust removal mechanism is arranged on the outer wall of the air inlet pipe. The crown gear is meshed with a second gear, so that the crown gear rotates to push the second gear to rotate, and the second gear rotates to drive a connecting sleeve to rotate on the inner wall of the treatment tank and simultaneously drive turbine blades to rotate; the connecting sleeve drives the turbine blades to rotate to generate centrifugal force to throw out dust in gas, so that the phenomenon that the dust-containing tail gas possibly contains viscous dust, and after liquid is sprayed for dust removal, the viscous dust and the liquid are mixed to form pasty substances to be attached to a nozzle outlet, so that the atomization effect is reduced and even complete blockage is caused is prevented; and continuous cleaning is needed, so that the working efficiency is influenced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to tail gas treatment equipment technical field, especially, relate to a new type sludge drying tail gas dust collector. BACKGROUND

[0002] With the progress of industrialization and urbanization, the corresponding sewage and sludge production also increases rapidly. The sludge produced by sewage treatment is rich in organic matter and contains a certain amount of heavy metals, pathogens and other harmful substances. The secondary pollution of sludge is serious. "Drying + incineration" is an ideal scheme for sludge treatment and disposal in China at present. A large amount of tail gas is generated during the deep dewatering and drying treatment of sludge in sewage treatment plants. Direct discharge of tail gas into the atmosphere will pollute the environment, which does not conform to the environmental protection theme of "green water and green mountains are golden mountains and silver mountains" advocated by China at present. Further treatment of tail gas is needed.

[0003] The dust-containing tail gas is sucked into the device by the suction fan. When the liquid is sprayed, the dust inside the tail gas is humidified and clumped. The clumped dust falls into the collection box below the device. The remaining gas is filtered by the filter screen and then discharged from the other end of the device.

[0004] The existing equipment has the problem that when it is used, the dust-containing tail gas may contain sticky dust. After spraying liquid for dust removal, the sticky dust and the liquid form a paste-like substance after mixing, which adheres to the nozzle outlet, causing the atomization effect to decrease, and even completely blocking, which needs to be cleaned constantly, affecting work efficiency. Therefore, we propose a new type sludge drying tail gas dust removal device. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a new type sludge drying tail gas dust removal device, which solves the problem of sticky dust in dust-containing tail gas, which forms a paste-like substance after mixing with liquid after spraying liquid for dust removal, adheres to the nozzle outlet, causes the atomization effect to decrease, and even completely blocks, which needs to be cleaned constantly, affecting work efficiency, through the dust removal mechanism and the auxiliary mechanism.

[0006] To solve the above technical problems, the utility model is realized by the following technical schemes:

[0007] The utility model relates to a new type sludge drying tail gas dust removal device, which comprises an air inlet fan, the outer wall of the air inlet fan is fixedly connected with an air inlet pipe;

[0008] The outer wall of the air inlet pipe is provided with a dust removal mechanism, the dust removal mechanism comprises a treatment tank, the inner wall of the treatment tank is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a connecting shaft through a shaft coupling, the outer wall of the connecting shaft is fixedly connected with a crown gear, the outer wall of the crown gear is engaged with a first gear, the outer wall of the first gear is fixedly connected with a gas feeding pipe, the outer wall of the crown gear is engaged with a second gear, the bottom outer wall of the second gear is fixedly connected with a connecting sleeve, the outer wall of the connecting sleeve is fixedly connected with a turbine blade, the inner wall bottom of the treatment tank is slidably connected with a collection box, and the outer wall of the treatment tank is provided with an auxiliary mechanism.

[0009] Further, the outer wall of the first gear is rotatably connected with the inner wall of the treatment tank, the outer wall of the gas feeding pipe is rotatably connected with the inner wall of the connecting sleeve, the outer wall of the second gear is rotatably connected with the inner wall of the treatment tank, and the outer wall of the connecting sleeve is rotatably connected with the inner wall of the treatment tank.

[0010] Further, the auxiliary mechanism comprises an air suction fan, the outer wall of the air suction fan is fixedly connected with the outer wall of the treatment tank, the outer wall of the air suction fan is rotatably connected with the outer wall of the gas feeding pipe, the outer wall of the air suction fan is fixedly connected with a connecting gas pipe, the outer wall of one end of the connecting gas pipe away from the air suction fan is fixedly connected with a treatment box, and the inner wall bottom of the treatment box is fixedly connected with a recovery box.

[0011] Further, the outer wall of the treatment box is fixedly connected with a second motor, the output end of the second motor is fixedly connected with a crankshaft through a shaft coupling, and the outer wall of the crankshaft is rotatably connected with the inner wall of the treatment box.

[0012] Further, the outer wall of the crankshaft is rotatably connected with a plurality of connecting rods, the outer wall of one end of the connecting rod away from the crankshaft is rotatably connected with a positioning rod, and the outer wall of the positioning rod is rotatably connected with a fixing rod.

[0013] Further, the outer wall of the fixing rod is fixedly connected with a scraper, the bottom outer wall of the scraper is slidably connected with a filter plate, and the outer wall of the filter plate is fixedly connected with the inner wall of the treatment box.

[0014] Further, the outer wall of the fixing rod is fixedly connected with a plurality of sliding blocks, a plurality of sliding grooves are formed in the inner wall of the treatment box, and the inner wall of the sliding groove is slidably connected with the outer wall of the sliding block.

[0015] Further, the outer wall of the sliding block is fixedly connected with a damper, the outer wall of the damper is fixedly connected with a spring, the outer wall of the damper is fixedly connected with the inner wall of the treatment box, and the outer wall of the spring is fixedly connected with the outer wall of the sliding block.

[0016] The utility model has the following beneficial effects:

[0017] 1. The utility model discloses a connecting sleeve and turbine blade are set up, because crown gear and second gear are engaged, to rotate the second gear through the rotation of crown gear, drive the connecting sleeve to rotate in the processing jar inner wall through the rotation of second gear and drive turbine blade to rotate, reach through the connecting sleeve drive turbine blade rotation and produce centrifugal force and throw out the dust in the gas, prevent the emergence because of containing dust tail gas possibly can contain sticky dust, after the liquid is sprayed and is carried out dust removal, sticky dust mixes with liquid after -down and will form paste material, adhere in the nozzle export, lead to atomization effect drop, even complete blockage, need the continuous cleaning, influence work efficiency's problem.

[0018] 2. The utility model discloses a crankshaft and fixed link are set up, drive the connecting rod to rotate through the second motor and drive the crankshaft to rotate in the inside of processing box, because the connecting rod is at the bending of crankshaft, thus the rotation range of connecting rod is greater than crankshaft, to move positioning rod through the rotation of connecting rod and let positioning rod pull fixed link to and fro move, drive scraper to clean the surface of filter plate through the movement of fixed link, reached through the rotation of crankshaft and to and fro movement of fixed link drive scraper to and fro move on the filter plate, prevent the emergence along with the filtration time extension, and the impurity will gradually form filter cake layer on the filter plate surface, and part small particle still can embed in the filter plate pore inside, if not in time cleaning, and the blockage can continue to aggravate, lead to the problem of gas flow rate drop.

[0019] Of course, implementing any product of the utility model does not necessarily need to achieve all the advantages described above at the same time. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will be to the embodiment description needed to use the drawing briefly introduced, obviously, the following description in the drawing is only some embodiments of the utility model, for the ordinary skilled person in the art comes, under the premise of not paying the creative labor, still can obtain other drawings according to these drawings.

[0021] Figure 1 It is the overall structure schematic diagram of the utility model;

[0022] Figure 2 It is the dust removal mechanism schematic diagram of the utility model;

[0023] Figure 3 It is the dust removal mechanism sectional view of the utility model;

[0024] Figure 4 It is the auxiliary mechanism sectional view of the utility model;

[0025] Figure 5 It is the auxiliary mechanism schematic diagram of the utility model;

[0026] Figure 6 For the utility model Figure 5 The enlarged view of A in the middle.

[0027] In the drawings, the component list represented by each reference numeral is as follows:

[0028] 1, air inlet fan; 101, air inlet pipe; 2, dust removal mechanism; 201, treatment tank; 202, first motor; 203, connecting shaft; 204, crown gear; 205, first gear; 206, air supply pipe; 207, second gear; 208, connecting sleeve; 209, turbine blade; 210, collection box; 3, auxiliary mechanism; 301, air suction fan; 302, connecting air pipe; 303, treatment box; 304, recovery box; 305, second motor; 306, crankshaft; 307, connecting rod; 308, positioning rod; 309, fixed rod; 310, scraper; 311, filter plate; 312, sliding block; 313, damper; 314, spring; 315, sliding slot. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0030] Please refer to Figures 1-6 As shown in the utility model is a kind of novel sludge drying tail gas dust removal device, including air inlet fan 1, the outer wall of air inlet fan 1 is fixedly connected with air inlet pipe 101, the tail gas of outside is blown into the inside of treatment tank 201 by air inlet fan 1 through air inlet pipe 101;

[0031] The outer wall of the air inlet pipe 101 is provided with a dust removal mechanism 2, the dust removal mechanism 2 comprises a treatment tank 201, the inner wall of the treatment tank 201 is fixedly connected with a first motor 202, the first motor 202 is started, the output end of the first motor 202 is fixedly connected with a connecting shaft 203 through a shaft coupling, the outer wall of the connecting shaft 203 is fixedly connected with a crown gear 204, the crown gear 204 is driven to rotate in the inside of the treatment tank 201 by the first motor 202, the outer wall of the crown gear 204 is engaged with a first gear 205, the outer wall of the first gear 205 is fixedly connected with a gas feeding pipe 206, because the crown gear 204 is engaged with the first gear 205, the first gear 205 is driven to rotate by the rotation of the crown gear 204 at the same time, and the gas feeding pipe 206 is driven to rotate, the outer wall of the crown gear 204 is engaged with a second gear 207, the bottom outer wall of the second gear 207 is fixedly connected with a connecting sleeve 208, the first gear 205 is driven to rotate by the engagement of the first gear 205 and the second gear 207, and the second gear 207 is different from the first gear 205 in position and the engagement position of the crown gear 204 is also different, so that the rotation directions of the first gear 205 and the second gear 207 are opposite when the crown gear 204 drives the first gear 205 and the second gear 207 to rotate at the same time, the outer wall of the connecting sleeve 208 is fixedly connected with a turbine blade 209, the connecting sleeve 208 drives the turbine blade 209 to rotate in the inside of the treatment tank 201 by the reverse rotation of the second gear 207, the dust is thrown to the inner wall of the treatment tank 201 by the centrifugal force generated by the rotation of the turbine blade 209, the inner wall of the treatment tank 201 is slidably connected with a collecting box 210, the dust thrown out by the turbine blade 209 is collected by the collecting box 210, the outer wall of the first gear 205 is rotatably connected with the inner wall of the treatment tank 201, the outer wall of the gas feeding pipe 206 is rotatably connected with the inner wall of the connecting sleeve 208, the outer wall of the second gear 207 is rotatably connected with the inner wall of the treatment tank 201, and the outer wall of the connecting sleeve 208 is rotatably connected with the inner wall of the treatment tank 201.

[0032] The auxiliary mechanism 3 comprises an air suction fan 301, the outer wall of the air suction fan 301 is fixedly connected with the outer wall of the treatment tank 201, the outer wall of the air suction fan 301 is rotationally connected with the outer wall of the air conveying pipe 206, since the air suction fan 301 is located directly above the air conveying pipe 206, the treated gas in the treatment tank 201 is sucked out through the air conveying pipe 206 by the air suction fan 301, since the air conveying pipe 206 is located at the axial line of the treatment tank 201, therefore, the gas sucked out through the air conveying pipe 206 only has a small amount of dust, the outer wall of the air suction fan 301 is fixedly connected with a connecting air pipe 302, the outer wall of the far end of the connecting air pipe 302 away from the air suction fan 301 is fixedly connected with a treatment box 303, the inner wall bottom of the treatment box 303 is fixedly connected with a recovery box 304, the dust generated by the gas in the treatment box 303 is recovered through the recovery box 304, the outer wall of the treatment box 303 is fixedly connected with a second motor 305, the output end of the second motor 305 is fixedly connected with a crankshaft 306 through a shaft coupling, the outer wall of the crankshaft 306 is rotationally connected with the inner wall of the treatment box 303, the outer wall of the crankshaft 306 is rotationally connected with a plurality of connecting rods 307, since the connecting rods 307 are located at the bending part of the crankshaft 306, therefore, the rotation range of the connecting rods 307 is larger than that of the crankshaft 306, the outer wall of the far end of the connecting rods 307 away from the crankshaft 306 is rotationally connected with a positioning rod 308, the outer wall of the positioning rod 308 is rotationally connected with a fixing rod 309, the connecting rods 307 are rotated to drive the positioning rod 308 to move and the fixing rod 309 to move.

[0033] The outer wall of the fixing rod 309 is fixedly connected with a scraper 310, the bottom outer wall of the scraper 310 is slidingly connected with a filter plate 311, the gas in the treatment box 303 is filtered by the filter plate 311, and the scraper 310 is pushed to clean the surface of the filter plate 311 through the back and forth movement of the fixing rod 309, the outer wall of the filter plate 311 is fixedly connected with the inner wall of the treatment box 303, the outer wall of the fixing rod 309 is fixedly connected with a plurality of sliding blocks 312, the inner wall of the treatment box 303 is provided with a plurality of sliding grooves 315, the inner wall of the sliding grooves 315 is slidingly connected with the outer wall of the sliding blocks 312, the two sliding blocks 312 are pushed to slide along the inner wall of the sliding grooves 315 through the movement of the fixing rod 309, so that the movement range of the fixing rod 309 is limited through the sliding grooves 315, the outer wall of the sliding blocks 312 is fixedly connected with dampers 313, the outer wall of the dampers 313 is fixedly connected with springs 314, the outer wall of the dampers 313 is fixedly connected with the inner wall of the treatment box 303, the pressure and vibration generated when the sliding blocks 312 move can be relieved through the cooperation of the dampers 313 and the springs 314, and the outer wall of the springs 314 is fixedly connected with the outer wall of the sliding blocks 312.

[0034] One specific application of the embodiment is:

[0035] When the staff needs to use the device, start the air inlet fan 1 to suck the generated gas outside through the air inlet pipe 101 into the inside of the treatment tank 201, and then start the first motor 202 inside the treatment tank 201 and the air suction fan 301 on the top, drive the connecting shaft 203 to rotate and drive the crown gear 204 to rotate through the first motor 202, because the crown gear 204 is engaged with the second gear 207, so that the second gear 207 is rotated by the rotation of the crown gear 204, and the connecting sleeve 208 is rotated in the inner wall of the treatment tank 201 and the turbine blade 209 is rotated by the rotation of the second gear 207, because the turbine blade 209 will generate centrifugal force when rotating, so as to drive the gas in the treatment tank 201 to rotate together, and the dust in the gas is heavy, so it will be thrown to the inner wall of the treatment tank 201 due to centrifugal force when rotating, and will gradually move downward along the inner wall by the continuous rotation of the turbine blade 209 and the gravity, and be collected by the collecting box 210 at the bottom of the treatment tank 201, because the crown gear 204 is also engaged with the first gear 205, and because the positions of the first gear 205 and the second gear 207 are different, the engagement points between the crown gear 204 and the first gear 205 are also different, so when the crown gear 204 drives the first gear 205 to rotate, the rotation direction of the first gear 205 is opposite to that of the second gear 207, and the air supply pipe 206 is rotated in the connecting sleeve 208 by the rotation of the first gear 205, a weak suction force is generated by the reverse rotation of the air supply pipe 206, and the air suction fan 301 is installed directly above the air supply pipe 206, so that the suction force generated by the air suction fan 301 can be transmitted to the inside of the treatment tank 201 through the air supply pipe 206 and the gas in the treatment tank 201 can be sucked out along the air supply pipe 206, and because the air supply pipe 206 is at the center of the treatment tank 201, the gas sucked out by the air supply pipe 206 has less dust, and then the gas sucked out by the air suction fan 301 is discharged into the treatment box 303 through the connecting air pipe 302, and the gas is filtered again by the filter plate 311 in the treatment box 303, then the second motor 305 in the treatment box 303 is started, the connecting rod 307 is rotated by the rotation of the crankshaft 306 in the treatment box 303, because the connecting rod 307 is at the bend of the crankshaft 306, the rotation range of the connecting rod 307 is greater than that of the crankshaft 306, so that the positioning rod 308 can be moved by the rotation of the connecting rod 307, and the positioning rod 308 can move the fixed rod 309 back and forth, the scraper 310 can clean the surface of the filter plate 311 by the movement of the fixed rod 309, and the slider 312 at both ends can move back and forth in the sliding groove 315 while pressing the damper 313 and the spring 314 in the sliding groove 315 by the movement of the fixed rod 309, and the pressure and vibration generated by the movement of the slider 312 are relieved and absorbed by the cooperation of the damper 313 and the spring 314.

[0036] In the description of the present specification, the description referring to the terms "one embodiment", "an example", "a specific example" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0037] The preferred embodiments of the present application disclosed above are only used to help explain the present application. The preferred embodiments do not describe all the details and limit the present application to the specific embodiments described. Obviously, according to the content of the present specification, many modifications and changes can be made. The present specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present application, so that the persons skilled in the art can well understand and utilize the present application. The present application is limited by the claims and the entire scope and equivalents thereof.

Claims

1. A novel sludge drying tail gas dust removal device, comprising an air inlet fan (1), characterized in that: The outer wall of the air inlet fan (1) is fixedly connected with an air inlet pipe (101); The outer wall of the air inlet pipe (101) is provided with a dust removal mechanism (2), the dust removal mechanism (2) comprises a treatment tank (201), the inner wall of the treatment tank (201) is fixedly connected with a first motor (202), the output end of the first motor (202) is fixedly connected with a connecting shaft (203) through a shaft coupling, the outer wall of the connecting shaft (203) is fixedly connected with a crown gear (204), the outer wall of the crown gear (204) is engaged with a first gear (205), the outer wall of the first gear (205) is fixedly connected with a gas feeding pipe (206), the outer wall of the crown gear (204) is engaged with a second gear (207), the bottom outer wall of the second gear (207) is fixedly connected with a connecting sleeve (208), the outer wall of the connecting sleeve (208) is fixedly connected with a turbine blade (209), the inner wall bottom of the treatment tank (201) is slidably connected with a collecting box (210), and the outer wall of the treatment tank (201) is provided with an auxiliary mechanism (3).

2. A novel sludge dewatering tail gas dust removal device according to claim 1, characterized in that, The outer wall of the first gear (205) is rotatably connected with the inner wall of the treatment tank (201), the outer wall of the gas feeding pipe (206) is rotatably connected with the inner wall of the connecting sleeve (208), the outer wall of the second gear (207) is rotatably connected with the inner wall of the treatment tank (201), and the outer wall of the connecting sleeve (208) is rotatably connected with the inner wall of the treatment tank (201).

3. A novel sludge dewatering tail gas dust removal device according to claim 2, characterized in that, The auxiliary mechanism (3) comprises a suction fan (301), the outer wall of the suction fan (301) is fixedly connected with the outer wall of the treatment tank (201), the outer wall of the suction fan (301) is rotatably connected with the outer wall of the gas feeding pipe (206), the outer wall of the suction fan (301) is fixedly connected with a connecting gas pipe (302), the outer wall of the end of the connecting gas pipe (302) away from the suction fan (301) is fixedly connected with a treatment box (303), and the inner wall bottom of the treatment box (303) is fixedly connected with a recovery box (304).

4. A novel sludge dewatering tail gas dust removal device according to claim 3, characterized in that, The outer wall of the treatment box (303) is fixedly connected with a second motor (305), the output end of the second motor (305) is fixedly connected with a crankshaft (306) through a shaft coupling, and the outer wall of the crankshaft (306) is rotatably connected with the inner wall of the treatment box (303).

5. A novel sludge dewatering tail gas dedusting device according to claim 4, characterized in that, The outer wall of the crankshaft (306) is rotatably connected with a plurality of connecting rods (307), the outer wall of the end of the connecting rod (307) away from the crankshaft (306) is rotatably connected with a positioning rod (308), and the outer wall of the positioning rod (308) is rotatably connected with a fixing rod (309).

6. A novel sludge dewatering tail gas dedusting device according to claim 5, characterized in that, The outer wall of the fixing rod (309) is fixedly connected with a scraper (310), the bottom outer wall of the scraper (310) is slidably connected with a filter plate (311), and the outer wall of the filter plate (311) is fixedly connected with the inner wall of the treatment box (303).

7. A novel sludge dewatering tail gas dedusting device according to claim 6, characterized in that, The outer wall of the fixed rod (309) is fixedly connected with a plurality of sliding blocks (312), and the inner wall of the processing box (303) is provided with a plurality of sliding grooves (315). The inner wall of the sliding groove (315) is in sliding connection with the outer wall of the sliding block (312).

8. A novel sludge dewatering tail gas dedusting device according to claim 7, characterized in that, The outer wall of the sliding block (312) is fixedly connected with a damper (313), the outer wall of the damper (313) is fixedly connected with a spring (314), the outer wall of the damper (313) is fixedly connected with the inner wall of the processing box (303), and the outer wall of the spring (314) is fixedly connected with the outer wall of the sliding block (312).