Sol device for insulating material production

By using a lifting stirring mechanism and an air filtration system, the problems of uneven stirring and air pollution in traditional sol-gel devices have been solved, achieving efficient stirring and environmental protection.

CN223587045UActive Publication Date: 2025-11-25TAIZHOU YUMING NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202423066825.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-11-25
Estimated Expiration
2034-12-12

AI Technical Summary

Technical Problem

Traditional sol-gel devices use a single stirring method, resulting in uneven mixing of materials and a lack of air filtration, leading to unstable sol quality and harming the working environment.

Method used

It adopts a height-adjustable stirring mechanism and air filtration system. The stirring mechanism can move up and down through limit tubes and uprights. Combined with the sealing design of magnetic rings and bellows cover, it can achieve multi-height stirring and air filtration.

Benefits of technology

It achieves thorough mixing of materials and effective filtration of harmful gases, improving sol quality and protecting the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of insulating material production equipment, and discloses a sol device for insulating material production, which comprises a heating mechanism, a stirring mechanism is mounted at the upper part of the heating mechanism through a lifting mechanism, and an electromagnetic valve is mounted on the lower side of the heating mechanism; the second gear motor is installed on the upper portion of the cover plate. According to the sol device for insulating material production, the cover plate cannot rotate along with the threaded rod through the limiting pipe and the vertical rod, so that the threaded rod is rotated by driving the speed reducing motor I, the stirring mechanism moves up and down, and the stirring mechanism moves up and down by driving the speed reducing motor II, so that the driving gear drives the driven gear to rotate; stirring blades are driven by a stirring rod to rotate, so that raw materials at various heights in the heating mechanism are stirred, the sol effect is effectively improved, and harmful gas is prevented from harming the working environment by filtering through an air filter and finally discharging the raw materials to the outside.
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Description

TECHNICAL FIELD

[0001] The utility model relates to insulating material production equipment technical field, especially in insulating material production with sol device. BACKGROUND

[0002] In the production process of insulating material, sol device plays a key role. The stirring mode of the traditional sol device is single, and can only stir at a fixed height, which is difficult to fully mix the materials uniformly, resulting in unstable sol quality. Moreover, the sol lacks effective air filtration, and harmful gases during sol production can spread into the air, endangering the working environment. SUMMARY

[0003] The main purpose of the utility model is to provide a sol device for insulating material production, which can effectively solve the problems in the background art.

[0004] To achieve the above-mentioned purpose, the utility model takes the technical scheme that a sol device for insulating material production, including heating mechanism, the heating mechanism upper portion passes through the lifting mechanism and is installed with the stirring mechanism, the heating mechanism downside is installed with the electromagnetic valve.

[0005] The stirring mechanism includes a cover plate, a plurality of driven gears, a plurality of stirring blades, a plurality of stirring rods, a driving gear, and a second speed reducer. The driving gear is rotatably connected to the middle part of the cover plate. The stirring blades are rotatably connected to the inside of the cover plate. The driven gears are meshingly connected to the outer periphery of the driving gear. The second speed reducer is installed on the upper part of the cover plate. The output end of the second speed reducer is fixedly connected to the middle part of the driving gear. The stirring rods are fixedly connected to the middle part of the driven gears. The stirring blades are arranged on the outer periphery of the stirring rods.

[0006] Preferably, the heating mechanism is provided with a foot support at the lower part of the four corners.

[0007] Preferably, the lifting mechanism includes a limiting tube, a vertical rod, a threaded rod, a threaded tube, and a first speed reducer. The limiting tube is fixedly connected to the outer periphery of the heating mechanism. The threaded tube is fixedly connected to the outer periphery of the heating mechanism. The vertical rod is fixedly connected to the outside of the cover plate. The vertical rod is slidingly connected to the inside of the limiting tube. The threaded rod is rotatably connected to the outer periphery of the cover plate. The threaded rod is threadedly connected to the inside of the threaded tube. The first speed reducer is installed on the upper part of the cover plate. The output end of the first speed reducer is fixedly connected to the upper end of the threaded rod.

[0008] Preferably, the cover plate is provided with an exhaust pipe on one side. An air filter is arranged on the upper part of the exhaust pipe.

[0009] Preferably, the lower part of the cover plate is provided with an organ case, the lower part of the organ case is provided with a magnetic ring, and the lower part of the magnetic ring is provided with a sealing gasket.

[0010] Preferably, the heating mechanism comprises a solenoid tank, a heat preservation cover and a heating pipe, the heating pipe is wound around the outer periphery of the solenoid tank, the heat preservation cover is sleeved on the outer periphery of the heating pipe, and the heat preservation cover is fixedly connected to the outer side of the solenoid tank.

[0011] Compared with the prior art, the utility model has the advantages of:

[0012] Through the limiting pipe and the stand rod, the cover plate cannot rotate with the threaded rod, therefore, the driving reduction motor one is driven to rotate the threaded rod, so that the stirring mechanism moves up and down, the driving reduction motor two is driven to rotate the driven gear, and then the stirring rod drives the stirring blade to rotate, so that the raw materials at various heights in the heating mechanism are stirred, and the sol effect is effectively improved.

[0013] When the sol is carried out, the magnetic ring is magnetically attracted to the upper part of the heating mechanism, is sealed through the sealing gasket, the space between the cover plate and the heating mechanism is blocked through the organ case, the air in the heating mechanism is discharged through the exhaust pipe, then filtered through the air filter, and finally discharged to the outside, harmful gas is prevented from harming the working environment through the filtering of the air filter. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a three-dimensional structure schematic view of the sol device for insulating material production of the utility model;

[0015] Fig. 2 It is a stirring mechanism structure schematic view of the sol device for insulating material production of the utility model;

[0016] Fig. 3 It is a heating mechanism structure schematic view of the sol device for insulating material production of the utility model.

[0017] In the drawing: 1, heating mechanism; 101, solenoid tank; 102, heat preservation cover; 103, heating pipe; 2, lifting mechanism; 201, limiting pipe; 202, stand rod; 203, threaded rod; 204, threaded pipe; 205, reduction motor one; 3, stirring mechanism; 301, cover plate; 302, driven gear; 303, stirring blade; 304, stirring rod; 305, driving gear; 306, reduction motor two; 4, foot support; 5, organ case; 6, magnetic ring; 7, exhaust pipe; 8, air filter. DETAILED DESCRIPTION

[0018] In order to make the technical means, creative features, purposes and effects achieved by the utility model easy to understand, the utility model is further described below in combination with specific implementation manners.

[0019] As Figs. 1-3 shown, a kind of sol for insulating material production device, including heating mechanism 1, heating mechanism 1 upper portion is equipped with stirring mechanism 3 by lifting mechanism 2, electromagnetic valve is installed on the lower side of heating mechanism 1.

[0020] In this embodiment, stirring mechanism 3 includes cover plate 301, multiple driven gears 302, multiple stirring blades 303, multiple stirring rods 304, driving gear 305 and reduction motor two 306, the middle part of driving gear 305 is rotatably connected in the middle part of cover plate 301, the middle part of stirring blade 303 is rotatably connected in the inside of cover plate 301, multiple driven gears 302 are meshingly connected on the outer periphery of driving gear 305, reduction motor two 306 is installed on the upper portion of cover plate 301, the lower side output end of reduction motor two 306 penetrates cover plate 301 and is fixedly connected in the middle part of driving gear 305, the upper end of stirring rod 304 penetrates the bottom wall of cover plate 301 and is fixedly connected in the middle part of driven gear 302, the middle part of stirring blade 303 is arranged on the outer periphery of stirring rod 304, foot prop 4 is arranged on the lower portion of four corners of heating mechanism 1, lifting mechanism 2 includes limiting tube 201, vertical rod 202, threaded rod 203, threaded tube 204 and reduction motor one 205, limiting tube 201 one side is fixedly connected on the outer periphery of heating mechanism 1, threaded tube 204 one side is fixedly connected on the outer periphery of heating mechanism 1, vertical rod 202 upper end is fixedly connected on the outside of cover plate 301, vertical rod 202 lower portion outer periphery is slidingly connected in the inside of limiting tube 201, threaded rod 203 upper end is rotatably connected on the outer periphery of cover plate 301, threaded rod 203 outer periphery is threadedly connected in the inside of threaded tube 204, reduction motor one 205 is installed on the upper portion of cover plate 301, the lower side output end of reduction motor one 205 is fixedly connected on the upper end of threaded rod 203.

[0021] Specifically, by limiting tube 201 and vertical rod 202, cover plate 301 cannot rotate with threaded rod 203, therefore, drive reduction motor one 205, so that threaded rod 203 rotates, thereby making stirring mechanism 3 move up and down, drive reduction motor two 306, so that driving gear 305 drives driven gear 302 to rotate, in turn, through stirring rod 304 drives stirring blade 303 to rotate, thereby stirring raw materials of various heights in the inside of heating mechanism 1, effectively improve sol effect.

[0022] In this embodiment, cover plate 301 one side is provided with exhaust pipe 7, air filter 8 is arranged on the upper portion of exhaust pipe 7, cover plate 301 lower portion is provided with concertina cover 5, concertina cover 5 lower portion is provided with magnetic ring 6, magnetic ring 6 lower portion is provided with sealing pad, heating mechanism 1 includes sol tank 101, heat preservation cover 102 and heating pipe 103, heating pipe 103 is wound on the outer periphery of sol tank 101, heat preservation cover 102 is sleeved on the outer periphery of heating pipe 103, heat preservation cover 102 is fixedly connected on the outside of sol tank 101.

[0023] Specifically, in the process of sol, the magnetic attraction ring 6 is magnetically attracted to the upper part of the heating mechanism 1, sealed by the sealing gasket, and the space between the cover plate 301 and the heating mechanism 1 is blocked by the organ case 5, so that the air in the heating mechanism 1 passes through the exhaust pipe 7, then passes through the air filter 8, and finally is discharged to the outside, and the harmful gas is prevented from harming the working environment through the filtration of the air filter 8.

[0024] Working principle:

[0025] The cover plate 301 cannot rotate with the threaded rod 203 through the limiting pipe 201 and the vertical rod 202, therefore, the driving reduction motor one 205 is driven to rotate the threaded rod 203, so that the stirring mechanism 3 moves up and down, the driving reduction motor two 306 is driven to rotate the driven gear 302 through the driving gear 305, and then the stirring rod 304 drives the stirring blade 303 to rotate, so that the raw materials at various heights in the heating mechanism 1 are stirred, the sol effect is effectively improved, and in the process of sol, the magnetic attraction ring 6 is magnetically attracted to the upper part of the heating mechanism 1, sealed by the sealing gasket, and the space between the cover plate 301 and the heating mechanism 1 is blocked by the organ case 5, so that the air in the heating mechanism 1 passes through the exhaust pipe 7, then passes through the air filter 8, and finally is discharged to the outside, and the harmful gas is prevented from harming the working environment through the filtration of the air filter 8.

[0026] The above shows and describes the basic principle and main features of the present application and the advantages of the present application. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principle of the present application, and various changes and improvements can be made to the present application without departing from the spirit and scope of the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A sol apparatus for producing an insulating material, comprising a heating mechanism (1), characterized in that: The heating mechanism (1) upper part is installed with the stirring mechanism (3) through the lifting mechanism (2), and the heating mechanism (1) lower side is installed with the electromagnetic valve; The stirring mechanism (3) includes a cover plate (301), a plurality of driven gears (302), a plurality of stirring blades (303), a plurality of stirring rods (304), a driving gear (305) and a second speed reducer motor (306), the middle part of the driving gear (305) is rotatably connected to the middle part of the cover plate (301), the middle part of the stirring blade (303) is rotatably connected to the inside of the cover plate (301), a plurality of the driven gears (302) are meshingly connected to the outer periphery of the driving gear (305), the second speed reducer motor (306) is installed on the upper part of the cover plate (301), the lower side output end of the second speed reducer motor (306) penetrates the cover plate (301) and is fixedly connected to the middle part of the driving gear (305), the upper end of the stirring rod (304) penetrates the low wall of the cover plate (301) and is fixedly connected to the middle part of the driven gear (302), and the middle part of the stirring blade (303) is arranged on the outer periphery of the stirring rod (304).

2. The sol apparatus for producing an insulating material according to claim 1, characterized by: The heating mechanism (1) lower part four corners are provided with the foot support (4).

3. The sol apparatus for producing an insulating material according to claim 1, characterized by: The lifting mechanism (2) includes a limiting tube (201), a vertical rod (202), a threaded rod (203), a threaded tube (204) and a first speed reducer motor (205), one side of the limiting tube (201) is fixedly connected to the outer periphery of the heating mechanism (1), one side of the threaded tube (204) is fixedly connected to the outer periphery of the heating mechanism (1), the upper end of the vertical rod (202) is fixedly connected to the outside of the cover plate (301), the lower part of the vertical rod (202) is slidably connected to the inside of the limiting tube (201), the upper end of the threaded rod (203) is rotatably connected to the outer periphery of the cover plate (301), the outer periphery of the threaded rod (203) is threadedly connected to the inside of the threaded tube (204), and the first speed reducer motor (205) is installed on the upper part of the cover plate (301). The lower side output end of the first speed reducer motor (205) is fixedly connected to the upper end of the threaded rod (203).

4. The sol apparatus for producing an insulating material according to claim 1, characterized by: One side of the cover plate (301) is provided with an exhaust pipe (7), and the upper part of the exhaust pipe (7) is provided with an air filter (8).

5. The sol apparatus for producing an insulating material according to claim 1, characterized by: The lower part of the cover plate (301) is provided with an organ case (5), the lower part of the organ case (5) is provided with a magnetic ring (6), and the lower part of the magnetic ring (6) is provided with a sealing pad.

6. The sol apparatus for producing an insulating material according to claim 5, wherein: The heating mechanism (1) includes a solenoid tank (101), a heat preservation cover (102) and a heating pipe (103), the heating pipe (103) is wound around the outer periphery of the solenoid tank (101), the heat preservation cover (102) is sleeved on the outer periphery of the heating pipe (103), and the heat preservation cover (102) is fixedly connected to the outside of the solenoid tank (101).