Horizontal single-sided ultrahigh pressure treatment equipment

Abstract

The utility model belongs to the technical field of ultrahigh pressure treatment equipment, and particularly relates to horizontal single-sided ultrahigh pressure treatment equipment. Comprising an ultrahigh-pressure container with openings in the two ends, the ultrahigh-pressure container is horizontally installed on a frame, a fixed end plug is fixedly arranged at the opening in the left end of the ultrahigh-pressure container, a movable end plug is arranged at the opening in the right end of the ultrahigh-pressure container, and the movable end plug is installed on the frame through a horizontal driving mechanism. The horizontal driving mechanism is used for driving the movable end plug to move in the axial direction of the ultrahigh pressure container, and a sizing block is arranged above the movable end plug and used for supporting the movable end plug. The fixed end plug is arranged at one end of the ultrahigh-pressure container, and the movable end plug is arranged at the other end of the ultrahigh-pressure container, so that a group of end plug oil ways and a group of end plug driving mechanisms can be reduced, the equipment structure can be simplified, and the difficulty of later maintenance can be reduced.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of superhigh pressure processing equipment, and specifically relates to a horizontal single-face superhigh pressure processing equipment. BACKGROUND

[0002] When solid materials are processed, horizontal superhigh pressure processing equipment is generally needed, and the existing horizontal superhigh pressure processing equipment is generally double-face opening, that is, the end plugs at both ends of the container of the superhigh pressure processing equipment are movable, so that both ends can be opened. This structure has the following defects: 1. The structure is relatively complex, and time and effort are consumed in the later maintenance process; 2. The equipment with double-face opening needs high coaxiality of the frame and the end plug hydraulic cylinder, and when one end is adjusted, the coaxiality of the other end is affected, so that the installation and debugging are very difficult, the requirements for the workers are high, and a lot of time is consumed. Based on the defects of the prior art, there is an urgent need to design a horizontal single-face superhigh pressure processing equipment which can simplify the structure and reduce the installation and debugging difficulty. SUMMARY

[0003] In view of the problems in the prior art, a horizontal single-face superhigh pressure processing equipment is disclosed in the utility model, and the following technical scheme is specifically disclosed.

[0004] The horizontal single-face superhigh pressure processing equipment comprises a superhigh pressure container with both ends open, the superhigh pressure container is horizontally installed on a frame, a fixed end plug is fixedly arranged at the left end opening of the superhigh pressure container, a movable end plug is arranged at the right end opening of the superhigh pressure container, the movable end plug is installed on the frame through a horizontal driving mechanism, the horizontal driving mechanism is used for driving the movable end plug to move along the axial direction of the superhigh pressure container, a pad iron is arranged above the movable end plug, the pad iron is installed on the frame through a pad iron driving mechanism, the pad iron driving mechanism is used for driving the pad iron to move up and down, the pad iron is used for supporting the movable end plug, a water jacket is arranged at the right end opening of the superhigh pressure container, two first through openings are arranged on the water jacket, two second through openings are arranged on the movable end plug, when the movable end plug is inserted into the water jacket, the two first through openings are respectively aligned with the two second through openings, two channels which are respectively communicated with the inside of the superhigh pressure container are formed, and a high-pressure channel is further arranged on the movable end plug.

[0005] Further, the horizontal driving mechanism comprises a hydraulic cylinder, the hydraulic cylinder is fixedly installed on the frame, the output end of the hydraulic cylinder is arranged on the side away from the superhigh pressure container and is fixedly connected with a driving plate, four mutually parallel guide rods are fixedly connected on the driving plate, the movable end plug is fixedly connected to one end of the four guide rods away from the driving plate, a plurality of guide seats are fixedly arranged on the frame, and the four guide rods respectively pass through the corresponding through holes of the guide seats and are slidably connected with the guide seats.

[0006] Further, the anvil driving mechanism adopts a hydraulic rod or an electric telescopic rod.

[0007] Further, a fixed base is fixedly arranged on the frame, a sliding base is slidingly installed on the fixed base, and a sliding direction of the sliding base is perpendicular to an axial direction of the super-high pressure container.

[0008] Further, one of the first through holes on the water jacket is used for injecting liquid into the super-high pressure container, and the other first through hole is connected with a water level gauge for monitoring a liquid level height in the super-high pressure container.

[0009] Compared with the prior art, the utility model has the beneficial effects that:

[0010] In the utility model, one end of the super-high pressure container is a fixed end plug, and the other end is a movable end plug, so that one set of end plug oil paths and one set of end plug driving mechanisms can be reduced, the equipment structure can be simplified, and the difficulty of later maintenance is reduced.

[0011] When the coaxiality of the end plug and the super-high pressure container is adjusted, only the end plug on one side and the hydraulic cylinder need to be adjusted, and the other end does not need to be considered, so that the working difficulty is smaller and the working efficiency is higher.

[0012] Due to the simplification of the overall structure, the failure rate of the equipment is lower, and the service life is longer. BRIEF DESCRIPTION OF DRAWINGS

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0014] 1-frame, 2-super-high pressure container, 3-fixed end plug, 4-movable end plug, 5-anvil, 6-anvil driving mechanism, 7-water jacket, 8-first through hole, 9-second through hole, 10-high pressure channel, 11-hydraulic cylinder, 12-driving plate, 13-guide rod, 14-guide seat. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0016] REFERENCE Figure 1The utility model provides a horizontal single face superhigh pressure processing equipment, including two ends open superhigh pressure container 2, superhigh pressure container 2 is horizontally installed on frame 1, and the left end opening of superhigh pressure container 2 is fixedly provided with fixed end plug 3, and the right end opening is provided with movable end plug 4, and movable end plug 4 is installed on frame 1 through horizontal drive mechanism, and horizontal drive mechanism is used to drive movable end plug 4 to move along the axial direction of superhigh pressure container 2, and the top of movable end plug 4 is provided with anvil 5, and anvil 5 is installed on frame 1 through anvil drive mechanism 6, and anvil drive mechanism 6 is used to drive anvil 5 to move up and down, and anvil 5 is used to provide support for movable end plug 4, and the right end opening of superhigh pressure container 2 is provided with water jacket 7, and two first through -holes 8 are arranged on water jacket 7, and two second through -holes 9 are arranged on movable end plug 4, when movable end plug 4 is inserted into water jacket 7, two first through -holes 8 are respectively aligned with two second through -holes 9, form two passageways that are communicated with the inside of superhigh pressure container 2 respectively, and high -pressure channel 10 is further arranged on movable end plug 4, and one port of high -pressure channel 10 is arranged on the end face of movable end plug 4, and the other port is arranged on the side wall of movable end plug 4.

[0017] In the embodiment, the horizontal drive mechanism includes a hydraulic cylinder 11 fixedly installed on the frame 1, the output end of the hydraulic cylinder 11 is arranged towards the side away from the superhigh pressure container 2, and the end thereof is fixedly connected with a driving plate 12, four mutually parallel guide rods 13 are fixedly connected on the driving plate 12, the movable end plug 4 is fixedly connected to the one end of the four guide rods 13 away from the driving plate 12, a plurality of guide seats 14 are fixedly arranged on the frame 1, and the four guide rods 13 respectively pass through the corresponding through holes of the guide seats 14 and are in sliding connection with the guide seats 14. The telescopic movement of the output end of the hydraulic cylinder 11 can drive the driving plate 12 and the guide rods 13 to move back and forth, thereby driving the movable end plug 4 to move along the axial direction of the superhigh pressure container 2. The arrangement of the guide seats 14 can provide support and guide for the guide rods 13, thereby improving the stability of the movable end plug 4 to ensure the coaxiality between the movable end plug 4 and the superhigh pressure container 2. In order to further improve the stability of the movable end plug 4, a plurality of guide seats 14 can be arranged in parallel on the frame 1.

[0018] In the embodiment, the anvil drive mechanism 6 adopts a hydraulic rod or an electric telescopic rod, the top end of the hydraulic rod or the electric telescopic rod is fixedly connected with the frame 1, the bottom end is fixedly connected with the anvil 5, and the telescopic action of the hydraulic rod or the electric telescopic rod can drive the anvil 5 to vertically ascend and descend, thereby completing the support work of the movable end plug 4.

[0019] In the embodiment, the frame 1 is fixedly provided with a fixed base, and the fixed base is slidably installed with a sliding base. The sliding base and the fixed base are slidably matched through a sliding groove and a sliding block. The bottom end of the sliding base is provided with the sliding block, and the upper surface of the fixed base is provided with the corresponding sliding groove. The sliding direction of the sliding base is perpendicular to the axial direction of the ultrahigh-pressure container 2. The ultrahigh-pressure container 2 is installed on the sliding base.

[0020] In the embodiment, one of the first through ports 8 on the water jacket 7 is used for injecting liquid into the ultrahigh-pressure container 2, and the other first through port 8 is connected with a water level gauge for monitoring the liquid level height in the ultrahigh-pressure container 2.

[0021] A method for processing solid materials by using the horizontal single-sided ultrahigh-pressure processing equipment is as follows:

[0022] Step 1: The pad iron 5 is in the lifted state, the movable end plug 4 is in the withdrawn state, the ultrahigh-pressure container 2 is moved out of the frame 1, and the material loading operation is performed.

[0023] Step 2: The ultrahigh-pressure container 2 is pushed into the frame 1 and centered, and then the low-pressure liquid filling and ultrahigh-pressure loading processing are performed.

[0024] Step 2.1: Low-pressure liquid filling

[0025] The movable end plug 4 is inserted into the water jacket 7, then the low-pressure large-flow liquid is input into the ultrahigh-pressure container 2 through one of the first through ports 8 on the water jacket 7, the water level gauge connected at the other first through port 8 is used for monitoring the liquid level height in the ultrahigh-pressure container 2 in real time, the low-pressure large-flow liquid filling is stopped when the ultrahigh-pressure container 2 is filled with liquid, then the movable end plug 4 is completely inserted into the ultrahigh-pressure container 2, and the pad iron 5 is in the falling state to form stable support for the movable end plug 4 and realize ultrahigh-pressure sealing.

[0026] Step 2.2: Ultrahigh-pressure loading

[0027] The ultrahigh-pressure medium output by the external booster is input into the ultrahigh-pressure container 2 through the high-pressure channel 10 on the movable end plug 4 to perform ultrahigh-pressure loading.

[0028] Step 3: After the ultrahigh-pressure loading processing is completed, the pad iron 5 is lifted, the movable end plug 4 is withdrawn to the initial position, the ultrahigh-pressure container 2 is moved out of the frame 1, the material is reloaded, and the next batch of material processing is prepared.

[0029] The above is only a preferred embodiment of the present application, and does not limit the technical scope of the present application. Any slight modification, equivalent change and modification made according to the technical essence of the present application still belongs to the scope of the technical solution of the present application.

Claims

1. A horizontal single-sided ultra-high pressure treatment device, characterized in that, The device includes an ultra-high pressure vessel with openings at both ends. The ultra-high pressure vessel is horizontally mounted on a frame. A fixed end plug is fixedly installed at the left end opening of the ultra-high pressure vessel, and a movable end plug is installed at the right end opening. The movable end plug is mounted on the frame via a horizontal drive mechanism, which drives the movable end plug to move axially along the ultra-high pressure vessel. A shim is installed above the movable end plug, and the shim is mounted on the frame via a shim drive mechanism, which drives the shim to move up and down to provide support for the movable end plug. A water jacket is installed at the right end opening of the ultra-high pressure vessel, and the water jacket has two first openings. The movable end plug has two second openings. When the movable end plug is inserted into the water jacket, the two first openings align with the two second openings, forming two channels that communicate with the interior of the ultra-high pressure vessel. The movable end plug also has a high-pressure channel.

2. The horizontal single-sided ultra-high pressure treatment equipment according to claim 1, characterized in that, The horizontal drive mechanism includes a hydraulic cylinder, which is fixedly mounted on the frame. The output end of the hydraulic cylinder is oriented away from the ultra-high pressure vessel and is fixedly connected to a drive plate. Four parallel guide rods are fixedly connected to the drive plate. The movable end cap is fixedly connected to the end of the four guide rods away from the drive plate. Several guide seats are fixedly mounted on the frame. The four guide rods pass through corresponding through holes on the guide seats and are slidably connected to the guide seats.

3. The horizontal single-sided ultra-high pressure treatment equipment according to claim 1, characterized in that, The pad drive mechanism uses a hydraulic rod or an electric telescopic rod.

4. A horizontal single-sided ultra-high pressure treatment device according to claim 1, characterized in that, A fixed base is fixedly installed on the frame, and a sliding base is slidably installed on the fixed base. The sliding direction of the sliding base is perpendicular to the axial direction of the ultra-high pressure vessel, and the ultra-high pressure vessel is installed on the sliding base.

5. A horizontal single-sided ultra-high pressure treatment device according to claim 1, characterized in that, One of the first ports on the water jacket is used to inject liquid into the ultra-high pressure vessel, and the other first port is connected to a water level gauge to monitor the liquid level in the ultra-high pressure vessel.

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