Multi-layer spraying net pipe mechanism
By using a multi-layer spray network structure with rotating and annular spraying designs, the problems of high material consumption and high energy consumption in spraying equipment in large reactors or towers are solved, achieving uniform spraying and thorough mixing, reducing costs and improving efficiency.
Patent Information
- Application Number
- CN202423200136.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing spraying equipment in large reactors or reaction towers suffers from problems such as high material consumption, high energy consumption, large space occupation, and high cost due to densely packed branch pipes, making it difficult to achieve uniform spraying and thorough mixing.
The system employs a multi-layered spray network structure, including a rotating spray mechanism and a ring spray mechanism. Through the combined design of rotating arched pipes and risers, a single pipeline can cover a large spray space, promoting fluid agitation and mixing.
It achieves wide-area spray coverage with good spray uniformity, reduces material and energy consumption, simplifies the structure, reduces costs, and promotes uniform mixing and reaction of fluids and materials.
Smart Images

Figure CN223587172U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a spraying facility field, concretely is a kind of multilayer spraying net pipe mechanism. BACKGROUND
[0002] In petrochemical production, spraying equipment is often needed. Its application scenarios are very wide, including being used in distillation column, packed tower, reactor, fractionating column, cooling, desulfurization and other links. Therefore, optimizing the spraying equipment to make it correspond to the functionality of the application scenario is an important quality improvement direction to improve production standards and quality.
[0003] The existing spraying net pipe mainly includes top spraying structure, side spraying structure and bottom spraying structure, each has advantages and disadvantages among each other. In a large reactor or reaction tower, in order to ensure sufficient spraying, multiple branch pipes are usually arranged in parallel or in a ring shape (similar to umbrella ribs) to take care of the large reactor cross section, but the densely arranged branch pipes consume more materials and energy, have high use cost, and occupy a large space. SUMMARY
[0004] The utility model aims at providing a kind of multilayer spraying net pipe mechanism, which can take care of a large range of spraying space with fewer pipelines and promote uniformity.
[0005] To achieve the above-mentioned purpose, the following technical solutions are used in the utility model.
[0006] A kind of multilayer spraying net pipe mechanism, comprising rotating spraying mechanism and annular spraying mechanism arranged from top to bottom;
[0007] The rotating spraying mechanism includes a rotating joint arranged centrally, a first header connected to one side of the rotating joint, an output pipe in rotational communication with the lower part of the rotating joint, an arc-shaped or elliptical arc-shaped arch-shaped pipe connected to the bottom end of the output pipe, the arch-shaped pipe extending symmetrically left and right relative to the output pipe, a plurality of inner nozzles arranged on the inner side of the arch-shaped pipe along its extension direction, a bottom end nozzle arranged at the bottom end of the arch-shaped pipe, and the spray direction of the bottom end nozzle being offset from the radial direction of the output pipe.
[0008] The annular spraying mechanism includes an annular second header, a plurality of vertical pipes arranged annularly in the inner ring of the second header, a connecting pipe arranged at the bottom end of each vertical pipe, the outer end of the connecting pipe being in communication with the second header, and a plurality of side nozzles arranged on the inner side of each vertical pipe along its height direction.
[0009] The first header is a straight pipe and penetrates the reaction vessel used;
[0010] The second header is an annular pipe and is fixedly installed outside the reaction vessel used.
[0011] The arched pipe is upward arched and extends in a semi-elliptical curve, the arched pipe extends in a semi-elliptical curve with a vertical long axis and a horizontal short axis, and the top end of the arched pipe is connected to the bottom end of the output pipe.
[0012] The water outlet directions of the two bottom end nozzles are opposite, and the water outlet directions of the bottom end nozzles are perpendicular to the plane in which the arched pipe extends.
[0013] The inner nozzles mounted on the arched pipe are symmetrically arranged relative to the output pipe.
[0014] The spraying directions of the inner nozzles are horizontal and correspond to the radial direction of the output pipe.
[0015] A top end nozzle that sprays downward is mounted on the bottom side of the top end of the arched pipe.
[0016] The top end of the arched pipe is connected to a central pipe that extends vertically downward, the bottom end of the central pipe corresponds to the height of the second collecting pipe, and a plurality of groups of reverse nozzles are mounted on the central pipe at equal intervals, and the spraying directions of each group of the reverse nozzles are reverse and horizontal.
[0017] The spraying directions of the reverse nozzles that are adjacent in position are turned by 90 degrees.
[0018] Compared with the prior art, the utility model has the beneficial effects that:
[0019] The fluid first passes through the rotating spraying mechanism, the rotating arched pipe realizes the care of a single pipeline to the annular area, the spraying coverage range can cover the entire reactor cross section, the arched pipe rotation disturbs the fluid, and the spraying rotation disturbs the fluid, promotes the turbulent flow of the fluid, and makes the mixing and contact of the spraying liquid and the material more uniform and sufficient. The annular spraying mechanism below leaves a central space, continuously provides spraying while giving the fluid mixing sufficient space, thereby providing a large range of spraying environment in the horizontal plane and the length direction, spraying is sufficient, coverage is extensive, effect is lasting, and mixing is uniform. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 is the application state schematic diagram of embodiment 1 of the utility model.
[0021] Figure 2 is the schematic diagram of embodiment 1 of the utility model.
[0022] Figure 3 is the application state schematic diagram of embodiment 2 of the utility model.
[0023] Figure 4 is the schematic diagram of embodiment 2 of the utility model.
[0024] Reference signs in the drawings:
[0025] 1, rotary joint; 2, first header; 3, output pipe; 4, arch pipe; 5, bottom end nozzle; 6, inner nozzle; 7, top end nozzle; 8, second header; 9, vertical pipe; 10, connecting pipe; 11, side nozzle; 12, central pipe; 13, reverse nozzle; 14, reaction vessel. DETAILED DESCRIPTION
[0026] The utility model will be further explained in combination with specific embodiments. It should be understood that these embodiments are only used for illustrating the utility model and are not used for limiting the scope of the utility model. In addition, it should be understood that after reading the content taught by the utility model, those skilled in the art can make various changes or modifications to the utility model, and these equivalent forms also fall within the scope defined by the present application.
[0027] The instruments, reagents, materials and the like involved in the following examples are conventional instruments, reagents, materials and the like existing in the prior art, and can be obtained through regular commercial channels if not specifically stated. The experimental methods, detection methods and the like involved in the following examples are conventional experimental methods, detection methods and the like existing in the prior art if not specifically stated.
[0028] Example 1:
[0029] It comprises a rotating spraying mechanism and a ring-shaped spraying mechanism arranged vertically.
[0030] The rotating spraying mechanism comprises a rotary joint 1 arranged centrally relative to the container, the rotary joint 1 is an L-shaped rotary joint 1, one side of the rotary joint 1 is connected with a first header 2, the first header 2 penetrates the container wall and is connected to a medium source, for example, if it is water or water solution for spraying, it is connected to the water source or the conveying pipeline of the medicament tank.
[0031] The bottom end of the rotary joint 1 is provided with an output pipe 3 rotationally connected thereto, the axial direction of the output pipe 3 is vertically arranged, the output pipe 3 is arranged centrally relative to the installed container, the bottom end of the output pipe 3 is connected with an arch pipe 4, the arch pipe 4 is a curved pipe with a semicircular curve upwardly arched, by the characteristic of the semicircular arch, the central part of the arch pipe 4 is upwardly arched, and the arching height of the arch pipe 4 is higher than the diameter of the reaction vessel 14, so that the arch pipe 4 can have a larger extension upwardly. The arch pipe 4 is a symmetrical structure relative to the output pipe 3, and can keep a stable posture in rotation.
[0032] The top end of the arch pipe 4 is in butt joint communication with the bottom end of the output pipe 3.
[0033] The bottom end of the arched pipe 4 is arranged close to the pipe wall of the reaction container 14, two bottom end nozzles 5 are respectively arranged at the two bottom ends of the arched pipe 4, the water outlet directions of the two bottom end nozzles 5 are opposite, the water outlet direction of the bottom end nozzle 5 is horizontal and perpendicular to the plane in which the extension direction of the arched pipe 4 lies, after the water mist is sprayed by the bottom end nozzle 5, the arched pipe 4 can be pushed to rotate, so that the dynamic effect of rotation is obtained.
[0034] The inner side of the arched pipe 4 is provided with three pairs of inner nozzles 6, which are respectively a pair of symmetrical lower nozzles, a pair of symmetrical middle nozzles and a pair of symmetrical upper nozzles, the spraying direction of the inner nozzles 6 is horizontal and inward, based on the curved feature of the arched pipe 4, the installation positions of the inner nozzles 6 from bottom to top gradually change from close to the inner wall of the container to close to the middle of the container, so the spraying positions of the two lower nozzles are closer to the periphery of the container section, and the spraying position of the upper nozzle is relatively close to the middle position of the container section, a top end nozzle 7 which sprays downward is further arranged at the bottom side of the top end of the arched pipe 4, so that the three-dimensional dynamic spraying effect is realized, when the medium is introduced, after the high-pressure high-speed spray is formed, the spraying of the bottom end nozzle 5 pushes the arched pipe 4 to rotate relative to the rotating joint 1, in the rotating process, the lower nozzle, the middle nozzle, the upper nozzle, the top end nozzle 7 and the bottom end nozzle 5 respectively complete the spraying in different dimensions on the relative container section, combined with rotation, the spraying range of each nozzle is a ring-shaped section, and in summary, each corner of the container section is covered, under the condition of a large area section, even if a plurality of or a plurality of annular branch pipes are not arranged, the spraying uniform and sufficient requirement can be considered, and only a single pipeline is required, without the need for power driving, the structure is simple and the cost is low. And the rotation of the arched pipe 4 has the effect of fluid disturbance on the material flowing through, promotes the full mixing and uniformity of the material, improves the mixing effect, or improves the heat exchange effect.
[0035] If it is applied to the demand of cooling or sufficient multiple spraying, a ring-shaped spraying mechanism can be further arranged below the arched pipe 4, the ring-shaped spraying mechanism comprises a circular second header 8, the second header 8 is arranged outside the reaction container 14, the second header 8 is connected to the material conveying pipe network, a plurality of vertical pipes 9 are arranged in the inner ring annular array of the second header 8, the vertical pipes 9 are five and also annularly arranged relative to the reaction container 14, the vertical pipes 9 are arranged close to the inner wall of the reaction container 14, the bottom end of the vertical pipe 9 is provided with a connecting pipe 10 which extends vertically and horizontally, the outer end of the connecting pipe 10 penetrates the reaction container 14 and is connected to the second header 8, so as to realize communication.
[0036] The inner side of the vertical pipe 9 is provided with three side nozzles 11 at equal intervals, the spraying direction of the side nozzle 11 corresponds to the radial direction of the second header 8, and the spraying direction is inward.
[0037] The annular spraying mechanism does not occupy the cross-sectional space in the reaction container 14. It does not affect the flow and sufficient reaction / cooling of the material. The material disturbed by the rotation of the arch-shaped pipe 4 continues to mix and uniform in the interference-free cavity range, and forms a continuous spraying environment on the periphery, promoting further reaction or cooling. Although the side nozzle 11 is arranged on the wall and forms a spray on the periphery, after the rotation and spraying of the arch-shaped pipe 4 above, a certain spiral airflow and disturbance airflow is generated, which can continuously form airflow continuous mixing and disturbance in the side nozzle 11, promoting uniform contact.
[0038] The example first rotates and sprays through the arch-shaped pipe 4. With the extension characteristics of the arch-shaped pipe 4, the installation layout of the nozzle from outside to inside is realized through one pipe, which realizes spraying care on the entire cross section in a large range, and the rotation of the arch-shaped pipe 4 and the rotation of the spray promote the strong disturbance and mixing of the airflow, so that it can continue to mix and uniform when passing through the side nozzle 11 below, obtain a long-distance spraying environment, and realize the effects of continuous spraying, continuous reaction, and continuous cooling.
[0039] Embodiment 2:
[0040] On the basis of embodiment 1, the installation of the top nozzle 7 is cancelled in this example. When the used reaction container 14 is further increased, it is difficult to cover the central area only through the side nozzle 11. The central pipe 12 vertically extends downward at the top of the arch-shaped pipe 4. The bottom end of the central pipe 12 is located at the position of the second collecting pipe 8. A plurality of groups of reverse nozzles 13 are installed equidistantly on the central pipe 12. The spraying direction of each group of reverse nozzles 13 is reverse and horizontal. The spraying direction of adjacent reverse nozzles 13 is turned by 90 degrees. The reverse nozzles 13 are arranged below the arch-shaped pipe 4.
[0041] Through the cooperation of the reverse nozzles 13 and the side nozzles 11, when the arch-shaped pipe 4 rotates, the reverse nozzles 13 rotate to realize rotation and horizontal spraying in the middle to the periphery. At the same time, the side nozzles 11 spray inward on the periphery of the reaction container 14 to realize care and coverage of a large cross-sectional range. At the same time, the central pipe 12 hardly occupies the cross-sectional space, and greatly improves the spraying coverage capacity by increasing the single-pipe consumables.
Claims
1. A multi-layered shower web mechanism, characterized by, The rotating spraying mechanism and the annular spraying mechanism are arranged from top to bottom. The rotating spraying mechanism comprises a rotating joint arranged in the center, one side of the rotating joint is provided with a first header connected thereto, the lower side of the rotating joint is provided with an output pipe in rotational communication therewith, the bottom end of the output pipe is connected with an arch-shaped pipe, the arch-shaped pipe is arched upward in a circular arc or an elliptical arc shape, and the arch-shaped pipe extends symmetrically left and right relative to the output pipe, a plurality of inner nozzles are arranged on the inner side of the arch-shaped pipe along the extension direction thereof, and a bottom end nozzle is arranged at the bottom end of the arch-shaped pipe, the spraying direction of the bottom end nozzle is offset from the radial direction of the output pipe. The annular spraying mechanism comprises an annular second header, the inner ring of the second header is annularly arranged with a stand pipe, the bottom end of the stand pipe is provided with a connecting pipe, the outer end of the connecting pipe is in communication with the second header, and a plurality of side nozzles are arranged on the inner side of the stand pipe along the height direction thereof.
2. The multi-layered shower mesh tube mechanism according to claim 1, wherein, The first header is a straight pipe and penetrates the applied reaction container, and the second header is an annular pipe and is fixedly installed outside the applied reaction container.
3. The multi-layered shower mesh tube mechanism according to claim 1, wherein, The arch-shaped pipe is arched upward and extends in a semicircular curve, the arch-shaped pipe extends in a semicircular curve with the long axis in the vertical direction and the short axis in the horizontal direction, and the top end of the arch-shaped pipe is in communication with the bottom end of the output pipe.
4. The multi-layered shower mesh tube mechanism according to claim 1, wherein, The water outlet directions of the two bottom end nozzles are opposite, and the water outlet directions of the bottom end nozzles are perpendicular to the plane in which the arch-shaped pipe extends.
5. The multi-layered shower mesh tube mechanism according to claim 1, wherein, The inner nozzles mounted on the arch-shaped pipe are symmetrically arranged relative to the output pipe.
6. The multi-layered shower mesh tube mechanism according to claim 1, wherein, The spraying direction of the inner nozzle is horizontal and corresponds to the radial direction of the output pipe.
7. The multi-layered shower mesh tube mechanism according to claim 1, wherein, A top end nozzle for downward spraying is mounted on the bottom side of the top end of the arch-shaped pipe.
8. The multi-layered shower mesh tube mechanism according to claim 1, wherein, The top end of the arch-shaped pipe is connected with a central pipe extending vertically downward, the bottom end of the central pipe corresponds to the height of the second header, a plurality of groups of reverse nozzles are mounted on the central pipe at equal intervals, and the spraying direction of each group of reverse nozzles is reverse and horizontal.
9. The multi-layered shower mesh tube mechanism of claim 8, wherein, The spraying directions of the positionally adjacent reverse nozzles are turned by 90 degrees.