Jaw type double-roller combined unit with adjustable height
By designing an adjustable-height jaw double-roller combined unit, and using hydraulic telescopic rods and eccentric components to control the movement of the moving jaw plate, the problems of low crushing output and fixed height of jaw crushers have been solved, achieving efficient crushing and flexible adjustment.
Patent Information
- Application Number
- CN202422618738.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Existing jaw crushers have low crushing output and a fixed height, which cannot be adjusted according to usage conditions, affecting crushing efficiency and practicality.
Design an adjustable-height jaw double-roll mill unit, comprising two crushing chambers and a lifting assembly. The height is adjusted by a hydraulic telescopic rod, the eccentric assembly and drive assembly control the eccentric movement of the moving jaw plate, and the buffer assembly adjusts the included angle to improve crushing efficiency.
It improves crushing efficiency and allows for flexible adjustment of device height, meeting various usage needs and extending the service life of the moving jaw plate.
Smart Images

Figure CN223587215U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ore crushing, and in particular to an adjustable-height jaw double-roller combined unit. Background Technology
[0002] In the process of ore mining, large pieces of ore need to be crushed into smaller pieces to facilitate transportation and subsequent processing. Jaw crushers are widely used due to their simple structure, long service life, and good crushing effect. However, in actual use, the crushing output of a single jaw crusher is relatively low. To improve crushing efficiency, many companies will set up two jaw crushers side by side. In addition, the discharge port of the jaw crusher is usually located at the bottom of the unit, and the height of the jaw crusher is fixed and cannot be adjusted according to the usage. Therefore, in order to improve practicality and increase crushing efficiency, an adjustable-height jaw double-roller combination unit is needed to solve the above problems. Utility Model Content
[0003] The purpose of this invention is to provide an adjustable-height jaw double-roller combined unit. This device is equipped with two crushing chambers that can simultaneously crush ores and other materials. The height of the device can be adjusted according to actual usage conditions, and it has the advantages of high practicality and high crushing efficiency.
[0004] The purpose of this utility model is to provide an adjustable-height jaw double-roller combined unit, including a shell, a trapezoidal block fixedly arranged at the center of the shell, stationary jaw plates fixedly arranged on both sides of the trapezoidal block, the trapezoidal block dividing the space inside the shell into two crushing chambers, two eccentric components fixedly arranged at the top of each of the two crushing chambers, and a movable jaw plate fixedly connected to the bottom of each of the two eccentric components, two motor mounting seats fixedly arranged on both sides of the shell, two drive components fixedly arranged on each of the two motor mounting seats, and the two drive components are fixedly connected to the two eccentric components respectively, buffer components are fixedly arranged between the left and right sides of the shell and the movable jaw plates, a base is arranged at the bottom of the shell, and a lifting component is fixedly arranged between the base and the shell.
[0005] Furthermore, the lifting assembly includes a connecting block and multiple hydraulic telescopic rods. There can be two connecting blocks, both of which are fixedly installed on both sides of the bottom of the housing. The fixed ends of the multiple hydraulic telescopic rods are fixedly installed on the top surface of the base, and the extended ends of the multiple hydraulic telescopic rods are fixedly connected to the bottom of the connecting block.
[0006] Furthermore, the eccentric assembly includes a rotating shaft and two eccentric bearings. The rotating shaft is fixedly fitted with seated bearings near both ends. The rotating shaft is fixedly connected to the housing through the seated bearings. The two eccentric bearings are fixedly mounted on the rotating shaft inside the seated bearings. The bottom of the eccentric bearings is fixedly connected to the moving jaw plate.
[0007] Furthermore, the drive assembly includes two servo motors and two pulleys. The two servo motors are respectively fixedly mounted on the top of the motor mounting brackets on both sides of the housing. The two pulleys are fixedly mounted at both ends of the rotating shaft. The output ends of the two servo motors are fixedly connected with drive teeth, and belts are fitted on the drive teeth and pulleys.
[0008] Furthermore, the buffer assembly includes two horizontal plates and a nut. The two horizontal plates are respectively fixedly mounted on the outside of the moving jaw plate. Multiple connecting shafts are rotatably mounted on the two horizontal plates. One end of the connecting shaft is rotatably connected to the horizontal plate, and the other end passes through the housing and is located outside the housing. The outer end of the connecting shaft is threaded. The nut is rotatably mounted on the thread outside the connecting shaft, and one side of the nut is in contact with the housing. A return spring is sleeved on the connecting shaft between the horizontal plate and the housing.
[0009] Furthermore, toothed plates are fixedly installed on both the moving jaw plate and the stationary jaw plate.
[0010] Furthermore, both crushing chambers are equipped with a feed inlet at the top and a discharge outlet at the bottom.
[0011] Furthermore, a toothed groove is provided on the inner side of the belt to mate with the pulley and the drive tooth.
[0012] The working principle and usage principle of this utility model are as follows: The ore to be crushed is simultaneously fed into two crushing chambers. Two drive components control the operation of two eccentric components, which in turn control two moving jaw plates to perform eccentric movements. When the two moving jaw plates perform eccentric movements, they move towards the stationary jaw plate and squeeze the ore between the moving jaw plate and the stationary jaw plate. The lifting component can adjust the height of the device. In the buffer component, the angle between the moving jaw plate and the stationary jaw plate is adjusted by rotating and tightening the nut at different positions on the thread at the other end of the connecting shaft.
[0013] Compared with the prior art, the beneficial effects of this utility model are: the overall height of the device can be adjusted to meet various usage needs, and the double-roller linkage crushing improves the crushing effect, while the two crushing chambers crush the ore separately, increasing the crushing efficiency of the device. Attached Figure Description
[0014] Figure 1 This is a front view of the overall structure of an adjustable-height jaw double-roller combined unit according to the present invention.
[0015] Figure 2 This is a side view of the overall structure of an adjustable-height jaw double-roller combined unit according to the present invention.
[0016] Figure 3 This is a schematic diagram of the internal structure of an adjustable-height jaw double-roller combined unit according to this utility model:
[0017] Figure 4 This is an enlarged schematic diagram of section A of an adjustable-height jaw double-roller combined unit according to this utility model.
[0018] Explanation of reference numerals in the attached drawings: 1. Housing; 2. Trapezoidal block; 3. Stationary jaw plate; 4. Moving jaw plate; 5. Crushing chamber; 6. Eccentric assembly; 61. Rotating shaft; 62. Eccentric bearing; 63. Bearing with seat; 7. Drive assembly; 71. Motor mounting bracket; 72. Servo motor; 73. Pulley; 74. Drive gear; 75. Belt 1; 76. Tooth groove; 8. Buffer assembly; 81. Horizontal plate; 82. Connecting shaft; 83. Thread; 84. Nut; 85. Return spring; 9. Base; 10. Lifting assembly; 101. Connecting block; 102. Hydraulic telescopic rod; 11. Tooth plate. Detailed Implementation
[0019] according to Figure 1 As shown, an adjustable-height jaw double-roller combined unit includes a housing 1. A trapezoidal block 2 is fixedly arranged at the center of the housing 1. Static jaw plates 3 are fixedly arranged on both sides of the trapezoidal block 2, dividing the space inside the housing 1 into two crushing chambers 5. Each crushing chamber 5 has a feed inlet at the top and a discharge outlet at the bottom. Two eccentric components 6 are fixedly arranged at the top of each crushing chamber 5. A movable jaw plate 4 is fixedly connected to the bottom of each eccentric component 6. Two motor mounting seats are fixedly arranged on both sides of the housing 1. Two drive components 7 are fixedly arranged on each of the two motor mounting seats. The two drive components 7 are fixedly connected to the two eccentric components 6 respectively. Buffer components 8 are fixedly arranged between the left and right sides of the housing 1 and the movable jaw plate 4. A base 9 is arranged at the bottom of the housing 1. A lifting component 10 is fixedly arranged between the base 9 and the housing 1.
[0020] In practical implementation, trapezoidal block 2 is fixedly installed inside shell 1, dividing shell 1 into two crushing chambers 5. Static jaw plates 3 are fixedly installed on both sides of trapezoidal block 2. An eccentric component 6 is installed on the top of shell 1. A movable jaw plate 4 is fixedly connected to the bottom of each eccentric component 6. Drive components 7 are connected to both ends of eccentric component 6. Drive components 7 control the operation of eccentric component 6. The moving eccentric component 6 controls the movable jaw plate 4 to move eccentrically. When the movable jaw plate 4 moves eccentrically, it continuously squeezes and rotates against the static jaw plate 3. Each squeeze crushes the ore. During rotation, the ore is fed. The simultaneous operation of the movable jaw plates 4 in the two crushing chambers 5 improves the crushing effect on the ore. Lifting component 10 can adjust the height of the device to meet various feeding and usage needs and application ranges, improving the practicality of the device. Buffer component 8 can rebound the movable jaw plate 4 during rotation. The tilt angle of the movable jaw plate 4 can be adjusted by buffer component 8 to adjust the crushing size of the ore.
[0021] according to Figure 2As shown, the lifting assembly 10 includes a connecting block 101 and multiple hydraulic telescopic rods 102. Two connecting blocks 101 can be configured, both fixedly mounted on the bottom sides of the housing 1. The fixed ends of the multiple hydraulic telescopic rods 102 are fixedly mounted on the top surface of the base 9, and the extended ends of the multiple hydraulic telescopic rods 102 are fixedly connected to the bottom of the connecting block 101. The eccentric assembly 6 includes a rotating shaft 61 and two eccentric bearings 62. Bearings 63 are fixedly mounted near both ends of the rotating shaft 61, and the rotating shaft 61 is fixedly connected to the housing 1 via the bearings 63. Both 2 are fixedly mounted on the rotating shaft 61 inside the bearing 63, and the bottom of the eccentric bearing 62 is fixedly connected to the moving jaw plate 4; the drive assembly 7 includes two servo motors 72 and two pulleys 73. The two servo motors 72 are respectively fixedly mounted on the top of the motor mounting brackets 71 on both sides of the housing 1, and the two pulleys 73 are fixedly mounted at both ends of the rotating shaft 61. The output ends of the two servo motors 72 are fixedly connected with active teeth 74. A belt 75 is sleeved on the active teeth 74 and the pulleys 73. The inner side of the belt 75 is provided with a tooth groove 76 that cooperates with the pulleys 73 and the active teeth 74.
[0022] In practical implementation, the connecting blocks 101 inside the lifting assembly 10 are fixedly installed on both sides of the bottom of the housing 1. The hydraulic telescopic rods 102 can be set to six, and the number of hydraulic telescopic rods 102 can be adjusted according to usage requirements. The base 9 improves the stability of the device. The height of the device can be adjusted through the hydraulic telescopic rods 102. The rotating shafts 61 inside the eccentric assembly 6 can be set to two. Both moving jaw plates 4 are fixedly connected to the two rotating shafts 61 through two top eccentric bearings 62. Both rotating shafts 61 are fixedly installed on the housing 1 through seated bearings 63 on both sides of the housing 1. The eccentric bearings 62 can be of the RN205-43 series. The bearing 63 can be a KFL000 series. There are two sets of drive components 7. Each set of drive components 7 includes two servo motors 72 and two pulleys 73. The two servo motors 72 in each set of drive components 7 control the rotation of the drive gear 74. The rotating drive gear 74 controls the rotation of the pulleys 73 on both sides of the shaft 61 through the belt 75. The rotating pulleys 73 drive the shaft 61 to rotate. The rotating shaft 61 controls the moving jaw plate 4 to perform eccentric movement through the eccentric bearing 62. The inner side of the belt 75 is provided with tooth grooves 76 that cooperate with the drive gear 74 and the pulleys 73 to increase the transmission effect.
[0023] according to Figure 3As shown, the buffer assembly 8 includes two horizontal plates 81 and a nut 84. The two horizontal plates 81 are respectively fixedly installed on the outside of the moving jaw plate 4. Multiple connecting shafts 82 are rotatably installed on the two horizontal plates 81. One end of the connecting shaft 82 is rotatably connected to the horizontal plate 81, and the other end passes through the housing 1 and is installed outside the housing 1. A thread 83 is opened on the outside of the connecting shaft 82. The nut 84 is rotatably installed on the thread 83 on the outside of the connecting shaft 82, and one side of the nut 84 is in contact with the housing 1. A return spring 85 is sleeved on the connecting shaft 82 between the horizontal plate 81 and the housing 1.
[0024] In practical implementation, two horizontal plates 81 are fixedly installed on the outside of the two moving jaw plates 4 respectively. Multiple connecting shafts 82 are horizontally installed on the horizontal plates 81. The number of connecting shafts 82 can also be adjusted according to the actual use. Square through holes matching the number of connecting shafts 82 are opened on both sides of the housing 1. One end of the connecting shaft 82 is set outside the housing 1 through the square through hole, and a thread 83 is opened on the outside end of the connecting shaft 82. The nut 84 is rotatably installed on the thread 83 of the connecting shaft 82, and one side of the nut 84 is in contact with the housing 1. The return spring 85 is sleeved on the connecting shaft 82 between the horizontal plate 81 and the housing 1. In use, the moving jaw plate 4 is controlled to make eccentric movement by the eccentric component 6. When the moving jaw plate 4 makes eccentric movement, the return spring 85 can continuously contract and release energy. The return spring 85 can provide a certain buffer distance for the moving jaw plate 4 when squeezing ore with high extrusion strength, thereby extending the service life of the moving jaw plate 4.
[0025] according to Figure 4 As shown, toothed plates 11 are fixedly installed on both the moving jaw plate 4 and the stationary jaw plate 3.
[0026] In practice, the toothed plates 11 are all fixed to the surfaces of the moving jaw plate 4 and the stationary jaw plate 3 by bolts, and the toothed plates 11 are all provided with tooth grooves 76. The toothed plates 11 can protect the moving jaw plate 4 and the stationary jaw plate 3 when crushing ore, and the tooth grooves 76 can increase the crushing effect of ore.
Claims
1. A height-adjustable jaw double-roller combined unit, comprising a housing (1), characterized in that: A trapezoidal block (2) is fixedly installed at the center of the shell (1). Static jaw plates (3) are fixedly installed on both sides of the trapezoidal block (2). The trapezoidal block (2) divides the space inside the shell (1) into two crushing chambers (5). Two eccentric components (6) are fixedly installed at the top of the two crushing chambers (5). Movable jaw plates (4) are fixedly connected to the bottom of the two eccentric components (6). Two motor mounting seats are fixedly installed on both sides of the shell (1). Two drive components (7) are fixedly installed on the two motor mounting seats. The two drive components (7) are fixedly connected to the two eccentric components (6) respectively. Buffer components (8) are fixedly installed between the left and right sides of the shell (1) and the movable jaw plates (4). A base (9) is installed at the bottom of the shell (1). A lifting component (10) is fixedly installed between the base (9) and the shell (1).
2. The adjustable-height jaw double-roll mill unit according to claim 1, characterized in that: The lifting assembly (10) includes a connecting block (101) and multiple hydraulic telescopic rods (102). The connecting block (101) can be set to two. Both connecting blocks (101) are fixedly set on both sides of the bottom of the housing (1). The fixed ends of the multiple hydraulic telescopic rods (102) are fixedly set on the top surface of the base (9). The extended ends of the multiple hydraulic telescopic rods (102) are fixedly connected to the bottom of the connecting block (101).
3. The adjustable-height jaw double-roll mill unit according to claim 1 or 2, characterized in that: The eccentric assembly (6) includes a rotating shaft (61) and two eccentric bearings (62). The rotating shaft (61) is fixedly fitted with seated bearings (63) near both ends. The rotating shaft (61) is fixedly connected to the housing (1) through the seated bearings (63). The two eccentric bearings (62) are fixedly installed on the rotating shaft (61) inside the seated bearings (63). The bottom of the eccentric bearings (62) is fixedly connected to the moving jaw plate (4).
4. The adjustable-height jaw double-roll mill unit according to claim 3, characterized in that: The drive assembly (7) includes two servo motors (72) and two pulleys (73). The two servo motors (72) are fixedly mounted on the top of the motor mounting brackets (71) on both sides of the housing (1). The two pulleys (73) are fixedly mounted at both ends of the rotating shaft (61). The output ends of the two servo motors (72) are fixedly connected with active teeth (74). The active teeth (74) and the pulleys (73) are fitted with belts (75).
5. A height-adjustable jaw double-roll mill unit according to claim 1, 2, or 4, characterized in that: The buffer assembly (8) includes two horizontal plates (81) and a nut (84). The two horizontal plates (81) are fixedly mounted on the outside of the moving jaw plate (4). Multiple connecting shafts (82) are rotatably mounted on the two horizontal plates (81). One end of the connecting shaft (82) is rotatably connected to the horizontal plate (81), and the other end passes through the housing (1) and is mounted outside the housing (1). A thread (83) is provided on one end of the connecting shaft (82). The nut (84) is rotatably mounted on the thread (83) outside the connecting shaft (82), and one side of the nut (84) is in contact with the housing (1). A return spring (85) is sleeved on the connecting shaft (82) between the horizontal plate (81) and the housing (1).
6. The adjustable-height jaw double-roll mill unit according to claim 3, characterized in that: The buffer assembly (8) includes two horizontal plates (81) and a nut (84). The two horizontal plates (81) are fixedly mounted on the outside of the moving jaw plate (4). Multiple connecting shafts (82) are rotatably mounted on the two horizontal plates (81). One end of the connecting shaft (82) is rotatably connected to the horizontal plate (81), and the other end passes through the housing (1) and is mounted outside the housing (1). A thread (83) is provided on one end of the connecting shaft (82). The nut (84) is rotatably mounted on the thread (83) outside the connecting shaft (82), and one side of the nut (84) is in contact with the housing (1). A return spring (85) is sleeved on the connecting shaft (82) between the horizontal plate (81) and the housing (1).
7. A height-adjustable jaw double-roll mill unit according to claim 1, 2, 4 or 6, characterized in that: Tooth plates (11) are fixedly installed on both the movable jaw plate (4) and the stationary jaw plate (3).
8. A height-adjustable jaw double-roll mill unit according to claim 1, 2, 4 or 6, characterized in that: Both crushing chambers (5) have inlets at the top and outlets at the bottom.
9. The adjustable-height jaw double-roll mill unit according to claim 3, characterized in that: The inner side of belt 1 (75) is provided with a tooth groove (76) that cooperates with pulley (73) and drive tooth (74).
10. The adjustable-height jaw double-roll mill unit according to claim 6, characterized in that: The inner side of belt 1 (75) is provided with a tooth groove (76) that cooperates with pulley (73) and drive tooth (74).