Efficient granulator for manufacturing synthetic materials

Abstract

The utility model discloses an efficient granulator for manufacturing synthetic materials, which belongs to the technical field of synthetic material production and comprises a mounting frame, two granulating cylinders are fixedly sleeved in the mounting frame through a transverse plate, an air drying cylinder is arranged on the side of each granulating cylinder, a screw rod for spirally pushing and blanking materials is rotatably sleeved in the air drying cylinder, and a screw rod is arranged on the outer side of the air drying cylinder. One end of the air drying cylinder is fixedly connected with an air heater used for drying materials, the other end of the air drying cylinder is provided with a rotating assembly used for driving the screw rod to rotate, and the top of the granulation cylinder is provided with a crushing mechanism used for adjusting and controlling the material granulation size. By arranging the hot-air blower and the rotating assembly, hot air can be provided for the interior of the air drying cylinder, the screw rod can be driven to rotate, the rotation of the screw rod can play a role in stirring materials, the drying effect is improved, and the humidity of the materials is reduced, so that the granulation quality and efficiency are improved; and therefore, the materials are dispersed and crushed.

Description

TECHNICAL FIELD

[0001] The utility model relates to synthetic material production technical field, concretely is a kind of synthetic material is made using high -efficient granulator. BACKGROUND

[0002] Artificial material is also called synthetic material, it is the material that different substances are artificially processed by chemical method or polymerization, its characteristic is different from raw material, such as plastic, steel etc., with the development of times and the progress of society, people's demand for new material and the diversity of function are also higher and higher, leading to the vigorous development of synthetic material industry, when synthetic material is produced, to facilitate processing or transportation, generally need to be made into granular material, to facilitate processing, but the granulator currently used is generally low in efficiency when granulating, and poor in automation, certain human resources need to be invested, and it is inconvenient to use.

[0003] Chinese patent discloses a kind of synthetic material is made using high -efficient granulator (publication number CN114797669B), the patent is by using automatic production equipment, forming, segmentation and discharging in the process of granulating are all completed in integrated equipment, ensure that in the process of production, reduce the investment of human resources, while reducing the cost investment in the process of granulating, reduce use cost;But the patent does not carry out drying treatment to material before use, thereby affecting the manufacturing quality of material, and cannot adapt to the material manufacturing demand of different diameter size.Therefore, the utility model provides a kind of synthetic material is made using high -efficient granulator, to solve the problems raised above. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of synthetic material is made using high -efficient granulator, to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] A kind of synthetic material is made using high -efficient granulator, including mounting frame, the inside of the mounting frame is fixed with two granulating barrels by cross plate, the side of the granulating barrel is provided with air-drying barrel, the inside of the air-drying barrel is rotatably connected with screw rod for spirally pushing and discharging material, one end of the air-drying barrel is fixedly connected with hot air blower for drying material, the other end of the air-drying barrel is provided with rotating assembly for driving screw rod to rotate, the top of the granulating barrel is provided with crushing mechanism for adjusting and controlling the size of material granulation;

[0007] The breaking mechanism comprises a first rotating screw arranged inside the granulating cylinder, the side of the first rotating screw is engaged with a second rotating screw, the top of the first rotating screw is rotated by a first motor, the top end of the second rotating screw is rotationally connected with a rotating disc through a sliding support plate, and the sliding support plate and the second rotating screw are fixedly connected in position through a first fixing bolt.

[0008] As a further scheme of the utility model, the bottom of the first fixing bolt is provided with a sliding rod, the bottom of the sliding rod is fixedly connected with the top of the second rotating screw through a second supporting rod, the position of the sliding rod can be fixed through the first fixing bolt, and then the fixed position of the second rotating screw after position adjustment is realized.

[0009] As a further scheme of the utility model, the periphery of the sliding rod is sleeved with the inner cavity of the sliding support plate, the end, away from the sliding rod, of the sliding support plate is rotationally connected with the rotating disc through a rotating support rod, the rotating disc is fixedly connected with the granulating cylinder through a plurality of first supporting rods, and the synchronous rotation requirement of the second rotating screw can be met through the rotation of the rotating support rod in the inner cavity of the bottom end of the rotating disc.

[0010] As a further scheme of the utility model, the bottom of the granulating cylinder is fixedly connected with a discharging bin, a filter screen is fixedly connected inside the connecting part of the discharging bin and the granulating cylinder, the top of the granulating cylinder is provided with a first rotating shaft for connecting the first rotating screw and the output shaft of the first motor, and the first motor can provide power support for the internal rotation and breaking of the granulating cylinder.

[0011] As a further scheme of the utility model, the rotating assembly comprises a second motor, the output end of the second motor is fixedly sleeved with a first conical gear, the side of the first conical gear is engaged with a second conical gear, and the side of the second conical gear is provided with a synchronous belt, and the second motor can provide original power support for the rotation of the rotating assembly.

[0012] As a further scheme of the utility model, the inside of the synchronous belt is sleeved with two synchronous wheels, one of the synchronous wheels is fixedly sleeved with the end, away from the air heater, of the spiral rod, the other synchronous wheel is fixedly connected with the second conical gear through a fixing rod, the second conical gear and the synchronous wheel are rotationally connected on one side of the mounting frame through a first rotating rod, and the transmission of rotating power can be realized under the cooperation of the first conical gear and the second conical gear.

[0013] As a further scheme of the utility model, the bottom end of the air drying cylinder is peripherally fixedly sleeved with two discharge cylinders, the ends of the two discharge cylinders away from the air drying cylinder are respectively close to the inner cavity top of the two pelletizing cylinders, the top of the air drying cylinder is provided with a feeding hopper, the side of the feeding hopper is rotatably provided with a sealing cover for sealing the inside of the air drying cylinder, the two ends of the air drying cylinder are fixedly installed on the side of the mounting frame through the supporting plates, and the rotation of the sealing cover can conveniently feed and seal the inside of the air drying cylinder.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] 1, the utility model discloses when using, through setting up hot -blast machine and rotating assembly, not only can provide hot -blast for the inside of air drying cylinder, realizes the drying of material, through second motor can realize the transmission of power, and then drive the rotation of spiral rod, the rotation of spiral rod not only can play the role of agitating to material, improves drying effect, reduces the humidity of material, thereby improves the granulating quality and efficiency, also conveniently unloads, and then realizes the dispersion of material and broken.

[0016] 2, the utility model discloses when using, through setting up broken mechanism, under the action of first fixed peg, can control the different position of sliding rod in the sliding support plate inner chamber, and the position of adjusted sliding rod is fixed, thereby adjusting the contact distance between second rotating screw rod and first rotating screw rod, plays the role of adjusting the contact gap between first rotating screw rod and second rotating screw rod, realizes the manufacturing requirement of different diameter of material particle. DRAWINGS

[0017] Figure 1 It is an overall structure front view of the high -efficient pelletizing machine for synthetic material manufacturing.

[0018] Figure 2 It is an overall structure side view of the high -efficient pelletizing machine for synthetic material manufacturing.

[0019] Figure 3 It is an enlarged view of structure A in the high -efficient pelletizing machine for synthetic material manufacturing. Figure 2

[0020] Figure 4 It is an installation structure diagram of pelletizing cylinder in the high -efficient pelletizing machine for synthetic material manufacturing.

[0021] Figure 5 It is a split diagram of broken mechanism in the high -efficient pelletizing machine for synthetic material manufacturing.

[0022] Figure 6 It is a partial structure split diagram of air drying cylinder in the high -efficient pelletizing machine for synthetic material manufacturing.

[0023] ​In the figure: 1, mounting frame; 2, cross plate; 3, hot air machine; 4, second motor; 5, granulating cylinder; 6, air drying cylinder; 7, feeding hopper; 8, first motor; 9, support plate; 10, receiving bucket; 11, synchronous wheel; 12, synchronous belt; 13, first bevel gear; 14, second bevel gear; 15, first rotating rod; 16, fixed rod; 17, spiral rod; 18, first rotating shaft; 19, rotating disc; 20, discharge bin; 21, filter screen; 22, first rotating screw; 23, second rotating screw; 24, first support rod; 25, second support rod; 26, sliding support plate; 27, rotating support rod; 28, first fixing bolt; 29, sliding rod; 30, discharge cylinder; 31, sealing cover. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Embodiment one: please refer to Figure 1 Figure 6 In the embodiments of the present application, an efficient granulator for synthetic material manufacturing includes a mounting frame 1, two granulating cylinders 5 are fixedly sleeved in the mounting frame 1 through a cross plate 2, triangular plates are arranged at both ends of the cross plate 2 to support the cross plate 2, the position of the cross plate 2 can be fixed, the cross plate 2 is prevented from being broken, an air drying cylinder 6 is arranged at the side of the granulating cylinder 5, a spiral rod 17 for spirally pushing and discharging materials is rotatably sleeved in the air drying cylinder 6, a hot air machine 3 for drying materials is fixedly connected to one end of the air drying cylinder 6, an air outlet of the hot air machine 3 is fixedly sleeved with one end of the air drying cylinder 6 through a connecting pipe, the hot air machine 3 is an existing device, and will not be described in detail here, and the function of the hot air machine 3 in the device is to dry the materials and reduce the moisture of the materials, the other end of the air drying cylinder 6 is provided with a rotating assembly for driving the spiral rod 17 to rotate, a crushing mechanism for adjusting and controlling the size of the granulated materials is arranged at the top of the granulating cylinder 5, a receiving bucket 10 is arranged at the bottom of the mounting frame 1, and the position of the receiving bucket 10 corresponds to the bottom outlet of the granulating cylinder 5.

[0026] ​The crushing mechanism comprises a first rotating screw 22 arranged inside the granulating cylinder 5, the side portion of the first rotating screw 22 is engaged with a second rotating screw 23, the top portion of the first rotating screw 22 is rotatable through a first motor 8, the output shaft rotation of the first motor 8 can drive the first rotating screw 22 to rotate, the top end of the second rotating screw 23 is rotatably connected with a rotating disc 19 through a sliding support plate 26, the rotating disc 19 is fixedly installed on the top portion of the granulating cylinder 5 through a plurality of first support rods 24, the sliding support plate 26 and the second rotating screw 23 are fixedly connected in position through a first fixing bolt 28, the rotation of the first rotating screw 22 can drive the second rotating screw 23 to rotate, so that the sliding support plate 26 can synchronously rotate with the second rotating screw 23;

[0027] Please refer to Figure 3 The bottom portion of the first fixing bolt 28 is provided with a sliding rod 29, the first fixing bolt 28 and the top inner cavity of the sliding rod 29 are threadedly rotatably connected, the bottom portion of the sliding rod 29 is fixedly connected with the top portion of the second rotating screw 23 through a second support rod 25, when the top end of the first fixing bolt 28 rotates away from the top portion of the sliding support plate 26, the position of the sliding rod 29 can be adjusted, when the top portion of the first fixing bolt 28 and the top portion of the sliding support plate 26 are in contact with each other, the position of the sliding rod 29 in the inner cavity of the sliding support plate 26 can be fixed, so that the sliding support plate 26, the sliding rod 29, the second support rod 25 and the second rotating screw 23 are fixedly connected;

[0028] Please refer to Figure 3 The sliding rod 29 is slidably sleeved in the inner cavity of the sliding support plate 26, one end of the sliding support plate 26 away from the sliding rod 29 is rotatably connected with the rotating disc 19 through a rotating support rod 27, a sliding window with the same diameter as the sliding rod 29 is formed in the side portion of the sliding support plate 26, so as to facilitate the adjustment of the position of the sliding rod 29 in the inner cavity of the sliding support plate 26, a groove with the same size as the top portion of the rotating support rod 27 is formed in the bottom portion of the rotating disc 19, so as to facilitate the rotation of the rotating support rod 27 in the inner cavity of the bottom end of the rotating disc 19;

[0029] Specifically, by adjusting the position of the sliding rod 29 in the sliding window, the second support rod 25 and the second rotating screw 23 can be driven to move, so as to adjust the contact distance between the second rotating screw 23 and the first rotating screw 22, and then adjust the contact gap between the first rotating screw 22 and the second rotating screw 23, so as to meet the crushing and manufacturing requirements of particles of different sizes;

[0030] Please refer to Figure 3The bottom of the granulating cylinder 5 is fixedly connected with a discharging bin 20, the inner part of the connecting part between the discharging bin 20 and the granulating cylinder 5 is fixedly connected with a filter screen 21, the filter screen 21 can filter larger material particles and realize re-rolling and crushing, smaller material particles flow out through the filter screen 21 for collection, the top of the granulating cylinder 5 is provided with a first rotating shaft 18 for connecting the first rotating screw 22 and the output shaft of the first motor 8, one end of the first rotating shaft 18 is fixedly connected with the output shaft of the first motor 8, and the other end is fixedly connected with the top of the first rotating screw 22, so as to realize the rotating effect of the first rotating screw 22.

[0031] Embodiment two: please refer to Figure 1 Figure 6 In combination with the basis of embodiment 1, the rotating assembly comprises a second motor 4, the output end of the second motor 4 is fixedly sleeved with a first conical gear 13, the first conical gear 13 is fixedly connected with the output shaft of the second motor 4, the output shaft of the second motor 4 is rotated to drive the first conical gear 13 to rotate, the side of the first conical gear 13 is engaged with a second conical gear 14, and the side of the second conical gear 14 is provided with a synchronous belt 12.

[0032] Please refer to Figure 5 and Figure 6 The inner part of the synchronous belt 12 is sleeved with two synchronous wheels 11, one of the two synchronous wheels 11 is fixedly sleeved with the end of the spiral rod 17 away from the air heater 3, the two synchronous wheels 11 can realize synchronous rotation through the synchronous belt 12 and transmit the rotating force to the spiral rod 17, so as to drive the spiral rod 17 to rotate, and the other synchronous wheel 11 is fixedly connected with the second conical gear 14 through a fixed rod 16, the second conical gear 14 and the synchronous wheel 11 are rotatably connected to one side of the mounting frame 1 through a first rotating rod 15, the diameters of the two synchronous wheels 11 are different, and the diameter of the synchronous wheel 11 fixedly connected with the spiral rod 17 is greater than that of the synchronous wheel 11 fixedly connected with the second conical gear 14.

[0033] Please refer to Figure 6 The bottom end of the air-drying cylinder 6 is fixedly sleeved with two discharging cylinders 30, the ends of the two discharging cylinders 30 away from the air-drying cylinder 6 are respectively close to the top of the inner cavities of the two granulating cylinders 5, the ends of the two discharging cylinders 30 inside the air-drying cylinder 6 are both provided with leakage holes, which can filter larger materials and ensure the consistency of the size of the crushed material particles, the top of the air-drying cylinder 6 is provided with a feeding hopper 7, the side of the feeding hopper 7 is rotatably provided with a sealing cover 31 for sealing the inside of the air-drying cylinder 6, the two ends of the air-drying cylinder 6 are both fixedly installed on the side of the mounting frame 1 through a support plate 9, a lug is fixedly connected on the periphery of the sealing cover 31, a connecting rod is rotatably sleeved in the inner part of the lug, and the two ends of the connecting rod are fixedly connected with the outer wall of the feeding hopper 7 through a connecting seat, so as to facilitate the overturning of the sealing cover 31 and realize the feeding of the materials and the sealing of the inside of the air-drying cylinder 6.​

[0034] The working principle of the utility model is: when the device is needed, first, the sealing cover 31 is opened, the material is poured into the inside of the air drying cylinder 6 through the feeding hopper 7, and the sealing cover 31 is rotated to seal the inside of the air drying cylinder 6; at this time, the second motor 4 is driven, the output shaft of the second motor 4 is rotated to drive the first bevel gear 13 to rotate, the rotation of the first bevel gear 13 drives the second bevel gear 14 meshed with the first bevel gear 13 to rotate, the second bevel gear 14 is fixedly connected with one of the synchronous wheels 11 through the fixing rod 16, and the second bevel gear 14 and the synchronous wheel 11 are rotatably connected to the side of the mounting frame 1 through the first rotating rod 15; therefore, the rotation of the second bevel gear 14 drives the synchronous wheel 11 at the bottom to rotate, and the rotation of the other synchronous wheel 11 drives the spiral rod 17 fixedly sleeved with the other synchronous wheel 11 to rotate, so that the spiral rod 17 rotates in the air drying cylinder 6, thereby realizing the spiral stirring and conveying of the material; when the second motor 4 is driven, the heater 3 is started, and the inside of the air drying cylinder 6 is blown by the heater 3, thereby realizing the air drying of the material, reducing the moisture of the material, improving the drying degree of the material, and facilitating the crushing of the material.

[0035] The material can flow into the inside of the granulating cylinder 5 corresponding to the discharge cylinder 30 under the transferring effect of the screw rod 17, at this time, the contact gap between the second rotating screw rod 23 and the first rotating screw rod 22 can be adjusted according to the granulating size of the material, the first fixed bolt 28 is rotated to make the head of the first fixed bolt 28 away from the side of the sliding support plate 26, at this time, the sliding rod 29 can be slid in the inner cavity of the sliding support plate 26 by moving the second support rod 25, the second rotating screw rod 23 is driven to move, thereby adjusting the contact distance between the second rotating screw rod 23 and the first rotating screw rod 22 to adapt to the production requirement of different granulating sizes, after the adjustment is completed, the first fixed bolt 28 is screwed again to make the bottom side of the head of the first fixed bolt 28 contact with the top of the sliding support plate 26, thereby realizing the fixation of the position of the sliding rod 29 in the sliding support plate 26, at the same time, the first rotating shaft 18 is driven to rotate by the first motor 8, the rotation of the first rotating shaft 18 can drive the first rotating screw rod 22 to rotate, the rotation of the second rotating screw rod 23 can drive the second rotating screw rod 23 engaged therewith to rotate, since the top of the second rotating screw rod 23 is fixed between the second support rod 25 and the sliding support plate 26 under the action of the first fixed bolt 28, the rotation of the second rotating screw rod 23 can drive the rotating support rod 27 to rotate in the inner cavity of the bottom end of the rotating disc 19, thereby realizing the spiral rotation and extrusion crushing of the material, the crushed material can flow into the inside of the discharge bin 20 through the filter screen 21, and the material is collected by the receiving barrel 10, thereby realizing the collection of the material.

[0036] The above merely describes a preferred embodiment of the present application, and the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent substitutions or changes to the technical scheme and the inventive concept of the present application within the technical scope disclosed by the present application, and all of them should be covered within the protection scope of the present application.

Claims

1. A high efficiency granulator for synthetic material production comprising a mounting frame (1), characterized in that, The inside of the mounting frame (1) is fixedly sleeved with two granulating cylinders (5) through the cross plate (2), the side of the granulating cylinder (5) is provided with a drying cylinder (6), the inside of the drying cylinder (6) is rotatably sleeved with a spiral rod (17) for spirally pushing and discharging materials, one end of the drying cylinder (6) is fixedly connected with a hot air machine (3) for drying materials, the other end of the drying cylinder (6) is provided with a rotating assembly for driving the spiral rod (17) to rotate, the top of the granulating cylinder (5) is provided with a crushing mechanism for adjusting and controlling the size of the granulated materials. The crushing mechanism comprises a first rotating screw (22) arranged in the granulating cylinder (5), the side of the first rotating screw (22) is engaged with a second rotating screw (23), the top of the first rotating screw (22) is rotatable through a first motor (8), the top end of the second rotating screw (23) is rotatably connected with a rotating disc (19) through a sliding support plate (26), the sliding support plate (26) and the second rotating screw (23) are adjustably fixed through a first fixing bolt (28).

2. A high efficiency granulator for synthetic materials as claimed in claim 1, wherein, The bottom of the first fixing bolt (28) is provided with a sliding rod (29), the bottom of the sliding rod (29) is fixedly connected with the top of the second rotating screw (23) through a second support rod (25).

3. A high efficiency granulator for synthetic materials as claimed in claim 2, wherein The periphery of the sliding rod (29) is slidably sleeved in the inner cavity of the sliding support plate (26), the end of the sliding support plate (26) away from the sliding rod (29) is rotatably connected with the rotating disc (19) through a rotating support rod (27), the rotating disc (19) is fixedly connected with the granulating cylinder (5) through a plurality of first support rods (24).

4. A high efficiency granulator for synthetic materials as claimed in claim 1, wherein, The bottom of the granulating cylinder (5) is fixedly connected with a discharge bin (20), the inner connection part of the discharge bin (20) and the granulating cylinder (5) is fixedly connected with a filter screen (21), the top of the granulating cylinder (5) is provided with a first rotating shaft (18) for connecting the first rotating screw (22) and the output shaft of the first motor (8).

5. A high efficiency granulator for synthetic materials as claimed in claim 1, wherein, The rotating assembly comprises a second motor (4), the output end of the second motor (4) is fixedly sleeved with a first conical gear (13), the side of the first conical gear (13) is engaged with a second conical gear (14), the side of the second conical gear (14) is provided with a synchronous belt (12).

6. A high efficiency granulator for synthetic materials as claimed in claim 5 wherein, The inside of the synchronous belt (12) is sleeved with two synchronous wheels (11), one of the synchronous wheels (11) is fixedly sleeved with the end of the spiral rod (17) away from the hot air machine (3), the other synchronous wheel (11) is fixedly connected with the second conical gear (14) through a fixing rod (16), the second conical gear (14) and the synchronous wheel (11) are rotatably connected on one side of the mounting frame (1) through a first rotating rod (15).

7. A high efficiency granulator for synthetic materials as claimed in claim 1 wherein, The bottom end of the air-drying cylinder (6) is peripherally fixed with two discharge cylinders (30), the ends of the two discharge cylinders (30) away from the air-drying cylinder (6) are respectively close to the top of the inner cavities of the two pelletizing cylinders (5), the top of the air-drying cylinder (6) is provided with a feeding hopper (7), the side of the feeding hopper (7) is rotatably provided with a sealing cover (31) for sealing the inside of the air-drying cylinder (6), and the two ends of the air-drying cylinder (6) are fixedly installed on the side of the mounting rack (1) through support plates (9).

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