Device for automatically cleaning nozzle and needle nozzle

Abstract

The utility model provides a device for automatically cleaning a nozzle and a needle nozzle. The device comprises a mounting seat, a cloth belt wheel, a cleaning cloth belt, an alcohol peristaltic pump, a motor, a driving wheel, a transmission wheel and a protective cover plate, a cleaning solvent groove is formed in the mounting seat, the two cloth belt wheels are arranged in the cleaning solvent groove, the cleaning cloth belt is mounted on the two cloth belt wheels, the motor drives the transmission wheel to rotate through the driving wheel, then the cloth belt wheels are driven to rotate, then the cleaning cloth belt is driven to rotate, and the cleaning cloth belt is used for cleaning a nozzle or a needle nozzle; a solvent input pipe and a solvent output pipe are further installed on the side wall of the cleaning solvent tank, and the alcohol peristaltic pump is connected with the solvent input pipe and used for injecting alcohol into the cleaning solvent tank. By integrating mechanical movement, inductive control, an alcohol supply system and microcomputer circuit control, the utility model aims to provide a cleaning solution which is simpler, more efficient and stable and does not need manual intervention, so that the dispensing quality and the production efficiency are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to automatic fluid dispensing equipment technical field, concretely relates to a device of automatic cleaning nozzle and needle nozzle. BACKGROUND

[0002] In automatic dispensing equipment, nozzles or needle nozzles are one of the key components, which are responsible for accurately dispensing glue to designated locations. However, in actual operation, especially in mass production, the nozzle or needle tip often has residual glue. These residues not only affect the accuracy and quality of the next dispensing, but also may cause glue splashing, surface drying and clogging, etc., thereby affecting the final quality of the product.

[0003] To address the above problems, the traditional approach is to use a vacuum suction mode to remove residual glue from the nozzle or needle. Although this method can remove larger glue residues to some extent, it has obvious limitations: the vacuum pipeline is easily clogged by solidified glue, which gradually weakens the vacuum effect and ultimately affects the cleaning efficiency and quality. In addition, frequent manual intervention also increases maintenance costs and time, reducing overall production efficiency.

[0004] Limitations of the prior art:

[0005] 1. Limited cleaning effect: The traditional vacuum suction method can only handle larger particle glue residues, and the cleaning effect on fine residues is poor, which cannot ensure the consistency and quality of each dispensing.

[0006] 2. Poor system stability: Over time, the vacuum pipeline will be clogged by solidified glue, causing the vacuum system to degrade in performance and even fail, requiring regular cleaning and increasing maintenance difficulty and cost.

[0007] 3. Dependence on manual operation: Traditional cleaning methods often require human intervention, which not only increases labor costs, but also may affect the cleaning effect and production continuity due to human factors.

[0008] 4. Lack of intelligent control: Without automatic sensing and control systems, the cleaning process cannot be automatically adjusted according to actual conditions, and the adaptability is poor.

[0009] Therefore, the prior art has limitations and needs further improvement. Utility model content

[0010] To address the problems of the prior art, the utility model provides a device for automatically cleaning nozzles and needle nozzles.

[0011] To achieve the above purpose, the specific scheme of the utility model is as follows:

[0012] The utility model provides a device of automatic cleaning nozzle and needle mouth, including,

[0013] Mounting seat, cloth belt wheel, cleaning cloth, alcohol peristaltic pump, motor, driving wheel, transmission wheel, protection cover plate,

[0014] The mounting seat is provided with cleaning solvent groove, and two cloth belt wheels are arranged in the cleaning solvent groove, and the cleaning cloth is installed on the two cloth belt wheels,

[0015] The protection cover plate is bent at right angles, and the upper end is arranged on the mounting seat,

[0016] Two fixed columns are further installed on the side wall of the mounting seat, the motor is installed on the two fixed columns, and two fixed rods are further arranged between the motor and the lower end of the protection cover plate,

[0017] The driving wheel is installed on the rotating shaft of the motor, the two cloth belt wheels are connected with the two transmission wheels through synchronous shafts, and the driving wheel is in transmission connection with the transmission wheel,

[0018] The motor drives the transmission wheel to rotate through the driving wheel, and then drives the cloth belt wheel to rotate, and then drives the cleaning cloth to rotate, and the cleaning cloth is used for cleaning the nozzle or needle mouth; the alcohol-drenched dust-free cloth is more easy to clean the glue residue of the nozzle and needle mouth,

[0019] The side wall of the cleaning solvent groove is further provided with a solvent input pipe and a solvent output pipe, the alcohol peristaltic pump is connected with the solvent input pipe, and is used for injecting alcohol into the cleaning solvent groove; the output pipe is used for discharging excess cleaning solvent and waste glue.

[0020] Further, the device further includes a control circuit board, and the control circuit board is installed on the inner side of the protection cover plate,

[0021] The control circuit board is electrically connected with the alcohol peristaltic pump motor respectively.

[0022] Further, the side of the mounting seat is further provided with an optical fiber sensor, the optical fiber sensor is electrically connected with the control circuit board, and is used for sensing whether the nozzle or needle mouth reaches the set position.

[0023] Further, the control circuit board is further provided with an MCU micro control unit, an input isolation integrated optical coupling module, a 5V stabilizer and an output drive integrated transistor module,

[0024] The MCU micro control unit is connected with the input isolation integrated optical coupling module, the 5V stabilizer and the output drive integrated transistor module respectively,

[0025] The input isolation integrated optical coupling module is connected with the optical fiber sensor,

[0026] The output drive integrated transistor module is connected with the alcohol peristaltic pump and the motor respectively.

[0027] Further, the output drive integrated transistor module is also connected with a decoding drive chip.

[0028] The decoding drive chip is connected with a three-digit nixie tube and a timing setting button respectively, the timing setting button is used for setting the time of delayed feeding of the alcohol peristaltic pump, and the three-digit nixie tube is used for displaying the time of delayed feeding.

[0029] Further, the installation position of the solvent input pipe on the side wall of the cleaning solvent tank is lower than that of the solvent output pipe.

[0030] The technical scheme of the utility model has the following beneficial effects:

[0031] 1. Efficient and thorough cleaning:

[0032] The motor drives the cleaning cloth belt to rotate, and alcohol is supplied by the alcohol peristaltic pump, which ensures that residual glue on the tip of the nozzle or needle can be effectively removed every time, improving cleaning efficiency and thoroughness.

[0033] The design of the cleaning solvent tank keeps the cleaning cloth belt in a wet state at all times, enhancing the cleaning ability.

[0034] 2. High degree of automation:

[0035] Equipped with a fiber optic sensor and an MCU micro control unit, it can automatically sense the position of the nozzle or needle and start the cleaning program without manual intervention, improving the continuity and stability of production.

[0036] The timing setting button allows users to adjust the alcohol delayed feeding time according to actual needs, further optimizing the cleaning process.

[0037] 3. Stable performance:

[0038] Compared with the traditional vacuum suction mode, the device will not block the pipeline due to glue solidification, avoiding the problem of incomplete cleaning caused by insufficient vacuum, ensuring long-term stable operation.

[0039] The application of input isolation integrated optocoupler module and 5V voltage stabilizer and other components improves the anti-interference ability and working stability of the system.

[0040] 4. Low maintenance cost:

[0041] Reduces the need for frequent maintenance due to pipeline blockage, reducing equipment maintenance costs and downtime.

[0042] Automated operation reduces dependence on manpower, indirectly reducing labor costs.

[0043] 5. Improve dispensing quality and consistency:

[0044] Ensuring that the nozzle or needle is clean before each dispensing helps maintain consistency and accuracy of dispensing, thereby improving the overall quality of the product.

[0045] The three-digit nixie tube displays the delay feeding time in real time, facilitating the monitoring and management of the cleaning process by the operator.

[0046] 6. Flexible adaptation to different application scenarios:

[0047] The device is suitable for various types of dispensing equipment, whether it is a small laboratory device or a large-scale production line, and can provide a reliable cleaning solution. BRIEF DESCRIPTION OF DRAWINGS

[0048] Figure 1 is a perspective view of the utility model;

[0049] Figure 2 is another perspective view of the utility model;

[0050] Figure 3 is a third perspective view of the utility model;

[0051] Figure 4 is an exploded view of the utility model;

[0052] Figure 5 is an electrical connection diagram of the utility model;

[0053] In the figure:

[0054] 1, mounting seat; 2, cloth belt wheel; 3, cleaning cloth belt; 4, alcohol peristaltic pump; 5, motor; 6, driving wheel; 7, transmission wheel; 8, protective cover plate; 9, cleaning solvent tank; 10, fixed column; 11, fixed rod; 12, synchronous shaft; 13, solvent input pipe; 14, solvent output pipe; 15, control circuit board; 16, optical fiber sensor; 17, MCU micro control unit; 18, input isolation integrated optical coupling module; 19, 5V stabilizer; 20, output drive integrated transistor module; 21, decoding drive chip; 22, three-digit nixie tube; 23, timing setting button; 24, leak-proof gasket. DETAILED DESCRIPTION

[0055] The utility model will be further described in detail below in combination with the drawings and examples. It can be understood that the specific examples described here are only used to explain the utility model, not to limit the utility model. In addition, it should be noted that in order to facilitate the description, only the part related to the utility model is shown in the drawings, not all the structures.

[0056] In the description of the utility model, unless another definite provision and limitation, the term "link", "connect", "fix" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication or two element's interaction relationship.For the ordinary skill in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0057] In the utility model, unless another definite provision and limitation, the first feature is "on" or "under" the second feature can include the first and second features direct contact, also can include the first and second features are not direct contact but contact through the additional feature between them.Moreover, the first feature is "on", "above" and "on" the second feature includes the first feature is directly above and obliquely above the second feature, or just indicates that the horizontal height of the first feature is higher than the second feature.The first feature is "under", "below" and "under" the second feature includes the first feature is directly below and obliquely below the second feature, or just indicates that the horizontal height of the first feature is less than the second feature.

[0058] In the description of the embodiment, the terms "on", "under", "front", "back", "left", "right" and other orientation or position relationship are based on the orientation or position relationship shown in the drawing, only for the convenience of description and simplification operation, and not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore, cannot be understood as a limitation on the utility model.In addition, the terms "first", "second" are only used to distinguish in the description, and have no special meaning.

[0059] In combination Figures 1-5 As shown in the utility model provides a kind of automatic cleaning nozzle and needle nozzle device, comprising: mounting seat 1, cloth belt wheel 2, cleaning cloth belt 3, alcohol peristaltic pump 4, motor 5, driving wheel 6, transmission wheel 7, protective cover plate 8;

[0060] The mounting seat 1 is provided with cleaning solvent groove 9, two cloth belt wheels 2 are arranged in the cleaning solvent groove 9, and the cleaning cloth belt 3 is installed on the two cloth belt wheels 2;

[0061] The protective cover plate 8 is bent at right angles, and the upper end is arranged on the mounting seat 1;

[0062] Two fixed columns 10 are further installed on the side wall of the mounting seat 1, and the motor 5 is installed on the two fixed columns 10, and two fixed rods 11 are further arranged between the motor 5 and the lower end of the protective cover plate 8;

[0063] The motor 5 has a drive wheel 6 mounted on its shaft. Two belt pulleys 2 are connected to two transmission wheels 7 via a synchronous shaft 12. The drive wheel 6 is connected to the transmission wheels 7 in a transmission connection. A leak-proof gasket 24 is provided between the synchronous shaft 12 and the mounting base 1 for waterproofing.

[0064] The motor 5 drives the transmission wheel 7 to rotate via the drive wheel 6, which in turn drives the belt pulley 2 to rotate, which in turn drives the cleaning belt 3 to rotate. The cleaning belt 3 is used to clean the nozzle or needle tip.

[0065] The cleaning solvent tank 9 is also equipped with a solvent input pipe 13 and a solvent output pipe 14. An alcohol peristaltic pump 4 is connected to the solvent input pipe 13 and is used to inject alcohol into the cleaning solvent tank 9.

[0066] The device also includes a control circuit board 15, which is installed inside the protective cover 8.

[0067] The control circuit board 15 is electrically connected to the alcohol peristaltic pump 4 and the motor 5.

[0068] The mounting base 1 is also provided with an optical fiber sensor 16 on its side. The optical fiber sensor 16 is electrically connected to the control circuit board 15 and is used to sense whether the nozzle or needle has reached the set position.

[0069] The control circuit board 15 is also equipped with an MCU microcontroller unit 17, an input isolation integrated optocoupler module 18, a 5V voltage regulator 19, and an output drive integrated transistor module 20.

[0070] The MCU microcontroller unit 17 is connected to the input isolation integrated optocoupler module 18, the 5V regulator 19, and the output drive integrated transistor module 20, respectively.

[0071] The input isolation integrated optical coupler module 18 is connected to the fiber optic sensor 16;

[0072] The output drive integrated transistor module 20 is connected to the alcohol peristaltic pump 4 and the motor 5, respectively.

[0073] The output driver integrated transistor module 20 is also connected to a decoder driver chip 21;

[0074] The decoding driver chip 21 is connected to the three-digit LED display 22 and the timer setting button 23 respectively. The timer setting button 23 is used to set the time for delayed feeding of the alcohol peristaltic pump 4, and the three-digit LED display 22 is used to display the time for delayed feeding.

[0075] The solvent input pipe 13 is installed on the side wall of the cleaning solvent tank 9 at a position lower than that of the solvent output pipe 14.

[0076] The principle of this utility model is as follows:

[0077] 1. Induction and activation

[0078] Optical fiber sensor 16: The optical fiber sensor 16 installed on the side of the mounting base 1 monitors in real time whether the nozzle or needle of the dispensing equipment reaches the set cleaning position. When the nozzle or needle approaches, the optical fiber sensor 16 transmits a signal to the control circuit board 15.

[0079] MCU microcontroller unit 17: After receiving the signal from the optical fiber sensor 16, the MCU (microcontroller unit) starts processing and issuing instructions, preparing to start the cleaning process.

[0080] 2. Alcohol supply

[0081] Alcohol peristaltic pump 4: According to the instructions from the MCU, the alcohol peristaltic pump 4 injects an appropriate amount of alcohol into the cleaning solvent tank 9 through the solvent input pipe 13. The position of the solvent input pipe 13 is lower than that of the solvent output pipe 14, ensuring that the alcohol can flow smoothly into the cleaning solvent tank 9 without spilling.

[0082] Timing control: The user can adjust the time of the alcohol peristaltic pump 4 delay in supplying alcohol through the timing setting button 23 to adapt to different types of glue and cleaning needs. The three-digit nixie tube 22 is used to display the current set delay time.

[0083] 3. Mechanical transmission and cleaning

[0084] Motor 5 drive: The MCU sends a start signal to the motor 5 at the same time, and the motor 5 starts to operate. The motor 5 has a driving wheel 6 installed on its rotating shaft, which is connected to the transmission wheel 7 on the cloth belt wheel 2 through the synchronous shaft 12, forming a complete transmission system.

[0085] Cleaning cloth belt 3 movement: The rotation of the motor 5 drives the driving wheel 6 to rotate, which in turn drives the cloth belt wheel 2 to rotate through the transmission system, and finally drives the cleaning cloth belt 3 to move continuously in the cleaning solvent tank 9. The cleaning cloth belt 3 is wetted by the alcohol and wipes the surface of the nozzle or needle as it moves, removing the residual glue.

[0086] 4. Control system

[0087] Control circuit board 15: As the nerve center of the entire system, the control circuit board 15 integrates multiple key components, including the MCU microcontroller unit 17, the input isolation integrated optical coupling module 18, the 5V voltage stabilizer 19, the output drive integrated transistor module 20, and the decoding drive chip 21. These components work together to ensure accurate signal transmission between components and achieve precise control of the cleaning process.

[0088] Feedback mechanism: the signal from the optical fiber sensor 16 is received through the input isolation integrated optical coupling module 18 to ensure that external interference does not affect the normal operation of the system; and the output drive integrated transistor module 20 is responsible for driving the motor 5 and the alcohol peristaltic pump 4 to perform specific cleaning actions.

[0089] 5. Safety and environmental protection

[0090] Solvent management: the design that the solvent input pipe 13 is lower than the solvent output pipe 14 prevents accidental overflow of the alcohol solution, ensuring safety and reducing resource waste.

[0091] In summary, the automatic cleaning nozzle and needle device realizes the automatic and intelligent cleaning of the nozzle or needle by integrating advanced sensing technology, intelligent control system and efficient mechanical transmission structure, effectively solves the problems existing in the traditional cleaning method, and improves the glue dispensing quality and production efficiency.

[0092] The above only describes the preferred embodiments of the present application, and does not limit the patent range of the present application, and any equivalent structural transformation or direct / indirect application in other related technical fields under the utility model concept of the present application is included in the protection range of the present application.

Claims

1. An automatic cleaning device for nozzles and needle tips, characterized in that, include: Mounting base, belt pulley, cleaning belt, alcohol peristaltic pump, motor, drive wheel, transmission wheel, protective cover; The mounting base is provided with a cleaning solvent tank, and two cloth belt pulleys are set in the cleaning solvent tank. The cleaning cloth belt is installed on the two cloth belt pulleys. The protective cover is bent at a right angle, and its upper end is mounted on the mounting base; Two fixing columns are also installed on the side wall of the mounting base, the motor is installed on these two fixing columns, and two fixing rods are also provided between the motor and the lower end of the protective cover plate. The motor has a drive wheel mounted on its shaft, and two belt pulleys are connected to two transmission pulleys via a synchronous shaft. The drive wheel and the transmission pulleys are connected in a driving connection. The motor drives the transmission wheel to rotate via the drive wheel, which in turn drives the belt pulley to rotate, which in turn drives the cleaning belt to rotate. The cleaning belt is used to clean the nozzle or needle tip. The clean belt, which is soaked in alcohol, is more effective at cleaning glue residue from the nozzle and needle tip. The side wall of the cleaning solvent tank is also equipped with a solvent input pipe and a solvent output pipe. An alcohol peristaltic pump is connected to the solvent input pipe to inject alcohol into the cleaning solvent tank; the output pipe is used to discharge excess cleaning solvent and waste glue.

2. The device for automatically cleaning nozzles and needle tips according to claim 1, characterized in that, The device also includes a control circuit board, which is installed inside the protective cover. The control circuit board is electrically connected to the alcohol peristaltic pump motor.

3. The device for automatically cleaning nozzles and needle tips according to claim 2, characterized in that, The mounting base is also equipped with a fiber optic sensor on its side. The fiber optic sensor is electrically connected to the control circuit board and is used to sense whether the nozzle or needle tip has reached the set position.

4. The device for automatically cleaning nozzles and needle tips according to claim 3, characterized in that, The control circuit board is also equipped with an MCU microcontroller unit, an input isolation integrated optocoupler module, a 5V voltage regulator, and an output driver integrated transistor module. The MCU microcontroller unit is connected to the input isolation integrated optocoupler module, the 5V voltage regulator, and the output driver integrated transistor module, respectively. The input isolation integrated optical coupler module is connected to the fiber optic sensor; The output drive integrated transistor module is connected to the alcohol peristaltic pump and the motor, respectively.

5. The apparatus for automatically cleaning nozzles and needle tips according to claim 4, characterized in that, The output driver integrated transistor module is also connected to a decoder driver chip; The decoding driver chip is connected to a three-digit LED display and a timer setting button. The timer setting button is used to set the time for delayed feeding of the alcohol peristaltic pump, and the three-digit LED display is used to display the time for delayed feeding.

6. The apparatus for automatically cleaning nozzles and needle tips according to claim 1, characterized in that, The solvent inlet pipe is installed on the side wall of the cleaning solvent tank at a position lower than that of the solvent outlet pipe.

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