Sterile penicillin bottle rubber plug gap online detection device

Abstract

The utility model discloses a sterile penicillin bottle rubber plug gap on-line detection device, relates to the penicillin bottle detection technology field, and comprises a conveyer belt 1, a detection bench and a conveyer belt 2, the detection bench is connected between the conveyer belt 1 and the conveyer belt 2, two sides of the conveyer belt 1 are symmetrically provided with position adjusting assemblies, two ends of the detection bench are provided with feeding assemblies, and the position adjusting assemblies are connected with the conveyer belt 2. According to the penicillin bottle detection device, through the position adjusting assembly, penicillin bottles are subjected to position adjustment before entering the detection table, the penicillin bottles are kept in the center, and follow-up detection is facilitated; and the horizontal angle of the penicillin bottles can be adjusted through a second motor in the detection table, visual cameras on the two sides can conveniently detect the penicillin bottles in all directions, meanwhile, the penicillin bottles which do not meet the requirement can be pushed into an extending conveying belt through a material distribution assembly to be distributed, and manual material distribution is not needed.

Description

TECHNICAL FIELD

[0001] The utility model relates to a sterile vial detection technical field especially relates to a sterile vial rubber plug gap on -line detection device. BACKGROUND

[0002] Sterile vial rubber plug gap on -line detection is an important link in the medical production technical field, and its purpose is to ensure the sealing between the vial and the rubber plug, thereby preventing the invasion of microorganisms, the entry of gas or other substances, and the loss of contents.

[0003] A sterile vial rubber plug gap on -line detection device (CN210862534U) can be referred to in the prior art, the reference document sequentially sends multiple vials into the detection area through the vial separation mechanism, which facilitates marking and recording the gap size of the corresponding vial rubber plug, and avoids mutual interference between the vials, thereby improving detection accuracy.

[0004] In the above document, the vials are driven by the vial separation mechanism with a semicircular groove from the conveying belt into the detection area, which requires high uniformity in the placement of the vials. If the vials are not accurately placed, they will not be able to be precisely inserted into the semicircular groove of the main turntable for rotation. After conveying, both qualified and unqualified products will be sent to the conveying belt again by the main turntable, making it difficult to separate the detected vials, and requiring subsequent separation by the staff, which increases the workload. UTILITY MODEL CONTENT

[0005] The utility model aims at solving the shortcomings in the prior art and provides a sterile vial rubber plug gap on -line detection device. The utility model adjusts the position of the vial before entering the detection table through the position adjusting assembly, keeps it in the center for subsequent detection, and adjusts the horizontal angle of the vial through the No. 2 motor inside the detection table, which facilitates the detection of the vial by the visual camera on both sides in all directions. At the same time, the vials that do not meet the requirements are pushed into the extended conveying belt by the separating assembly for separation, without the need for manual separation.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A sterile vial rubber plug gap on -line detection device, comprising: a conveying belt one, a detection table and a conveying belt two, the detection table is connected between the conveying belt one and the conveying belt two, the position adjusting assembly is symmetrically installed on both sides of the conveying belt one, the feeding assembly is arranged at both ends of the detection table, the detection assembly is arranged above the feeding assembly, and the conveying belt two is provided with a separating assembly at one end and an extended conveying belt at the other end.

[0008] The utility model further sets up as the position adjusting assembly includes: fixed in one fixed plate of transmission belt both ends, install one electric cylinder on the surface of one fixed plate, the adjusting plate is connected in the telescopic end of one electric cylinder.

[0009] The utility model further sets up as the detection platform internally fixed installation has second motor, and the output fixed disc of second motor has.

[0010] The utility model further sets up as the feeding assembly includes: the fixed seat of fixed surface of detection platform, install one motor in one end of fixed seat, the screw rod is rotationally connected in the inboard of fixed seat and it with the output fixed of one motor, the sliding block is screw connected in the outside of screw rod.

[0011] The utility model further sets up as the detection assembly includes: the second fixed plate is fixed above the sliding block, install second electric cylinder on the surface of second fixed plate, the clamping jaw is connected in the telescopic end of second electric cylinder.

[0012] The utility model further sets up as the detection assembly still includes: the infrared detector and visual camera of setting up on the surface of second fixed plate.

[0013] The utility model further sets up as the distribution component includes: the third fixed plate is connected in transmission belt both one end, install third electric cylinder on the surface of third fixed plate, and the push plate is connected in the telescopic end of third electric cylinder, the upper of extension transmission belt is provided with two guide blocks, and the width of push plate and the interval of two guide blocks fit.

[0014] The utility model has the advantages that:

[0015] 1, this sterile vial rubber plug gap on -line detection device in vial from transmission belt one enters before detection platform will first through position adjusting assembly and carries out position calibration, and one electric cylinder will drive adjusting plate to the middle and make up, so that vial is adjusted to the uniform position, convenient for subsequent detection assembly operation.

[0016] 2, this sterile vial rubber plug gap on -line detection device in detection process second motor in detection platform interior can drive carousel and carry out horizontal rotation, and then drive the horizontal rotation of vial on carousel, and the visual camera in detection assembly can carry out comprehensive detection to the rubber plug gap of vial.

[0017] 3. After the detection is completed, the vials are sent to the second conveying belt by the feeding assembly. When the unqualified products enter the second conveying belt, the external control system sends a command to the distributing assembly. The distributing assembly is controlled to operate according to the system setting time. When the unqualified products pass through the distributing assembly, the distributing assembly pushes the vials into the extended conveying belt. The qualified products do not trigger the operation of the distributing assembly and continue to be conveyed along the second conveying belt, thereby completing the product distributing and reducing the subsequent workload of the staff. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 A schematic diagram of the overall structure of the sterile vial rubber plug gap online detection device is provided.

[0019] Figure 2 A schematic diagram of the overall structure of the sterile vial rubber plug gap online detection device is provided.

[0020] Figure 3 A schematic diagram of the overall structure of the sterile vial rubber plug gap online detection device is provided.

[0021] Figure 4 A schematic diagram of the overall structure of the sterile vial rubber plug gap online detection device is provided.

[0022] In the figure: 1, conveying belt one; 2, conveying belt two; 3, position adjusting assembly; 301, No. 1 fixed plate; 302, No. 1 electric cylinder; 303, adjusting plate; 4, feeding assembly; 401, fixed seat; 402, No. 1 motor; 403, screw; 404, sliding block; 5, detection assembly; 501, No. 2 fixed plate; 502, No. 2 electric cylinder; 503, clamping jaw; 504, infrared detector; 505, visual camera; 6, distributing assembly; 601, No. 3 fixed plate; 602, No. 3 electric cylinder; 603, push plate; 7, extended conveying belt; 8, guide block; 9, detection table; 10, No. 2 motor; 11, turntable. DETAILED DESCRIPTION

[0023] The technical solutions of the patent will be further described in detail below in combination with specific embodiments.

[0024] The embodiments of the patent will be described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the patent, and cannot be understood as a limitation of the patent.

[0025] In the description of the patent, it should be understood that the terms "center", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the patent and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation of the patent.

[0026] In the description of the patent, it should be noted that unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, set, or It can be detachably connected, set, or integrally connected, set. For those skilled in the art, the specific meaning of the above terms in the patent can be understood according to the specific circumstances.

[0027] Reference Figures 1-4 A sterile vial rubber plug gap online detection device, comprising: a conveying belt one 1, a conveying belt two 2 and a detection table 9, the detection table 9 is located in the middle of the conveying belt one 1 and the conveying belt two 2, the undetected vial is sent to the detection table 9 through the conveying belt one 1, and the feeding assembly 4 is installed on the detection table 9. The vial detected is sent to the conveying belt two 2 through the feeding assembly 4.

[0028] Specifically, refer to Figures 1-2 The conveying belt one 1 is provided with a position adjusting assembly 3 at both ends, and the position adjusting assembly 3 comprises a fixed plate 301, an electric cylinder 302 and an adjusting plate 303. The fixed plate 301 is fixed at both ends of the conveying belt one 1, the electric cylinder 302 is installed on the fixed plate 301, and the adjusting plate 303 is connected to the telescopic end of the electric cylinder 302.

[0029] In this embodiment, the position adjusting assembly 3 operates at a set frequency, and when the vial passes through the position adjusting assembly 3, the two electric cylinders 302 are synchronously operated to drive the two adjusting plates 303 to move towards the middle, thereby aligning the position of the vial.

[0030] Specifically, refer to Figure 3 The main body of the feeding assembly 4 is a fixed seat 401, the fixed seat 401 is installed at both ends of the detection table 9, one end of the fixed seat 401 is provided with a motor 402, the output end of the motor 402 is connected with a lead screw 403, and the outer thread of the lead screw 403 is connected with a sliding block 404.

[0031] At the same time, the lead screw 403 is rotatably connected in the fixed seat 401, and the sliding block 404 is slidably installed in the fixed seat 401, and the detection assembly 5 is connected above the two sliding blocks 404.

[0032] Further, referring to Figure 3 , the second fixing plate 501 in the detection assembly 5 is directly fixed above the sliding block 404, and the second fixing plate 501 is provided with a second electric cylinder 502 mounted thereon, and the telescopic end of the second electric cylinder 502 is fixed with a clamping jaw 503.

[0033] In this embodiment, the rotation of the first motor 402 drives the rotation of the lead screw 403, and in turn drives the linear movement of the sliding block 404 connected with the lead screw 403 outside, and the synchronous operation of the two second electric cylinders 502 drives the clamping and fixing of the two clamping jaws 503 on the vial, and then the linear movement of the sliding block 404 drives the movement of the clamped vial to the conveying belt two 2, and when the sliding block 404 moves to the end of the fixed seat 401, the vial is released.

[0034] Further, the detection assembly 5 further comprises an infrared detector 504 and a visual camera 505, and the infrared detector 504 and the visual camera 505 are symmetrically arranged on the second fixing plate 501, and the two infrared detectors 504 are divided into a transmitting end and a receiving end.

[0035] In this embodiment, when the vial enters the detection table 9 by the inertia of the conveying belt one 1, it will block the reception of the infrared signal of the receiving end of the infrared detector 504, and the infrared detector 504 will immediately send a signal to the external control system, and the control system will start the operation of the visual camera 505.

[0036] Meanwhile, referring to Figure 4 , the second motor 10 is installed in the detection table 9, the output end of the second motor 10 is connected with a turntable 11, and the vial is located on the turntable 11.

[0037] The operation of the second motor 10 can drive the horizontal rotation of the turntable 11, and in turn make the vial rotate horizontally, and the two visual cameras 505 can comprehensively detect the gap of the rubber plug of the vial.

[0038] Specifically, referring to Figure 2 , the conveying belt two 2 is provided with a distribution assembly 6 at one end, and an extension conveying belt 7 is arranged on the other side of the conveying belt two 2, the distribution assembly 6 comprises a third fixing plate 601, a third electric cylinder 602 and a push plate 603, the third fixing plate 601 is fixed on the conveying belt two 2, the third electric cylinder 602 is installed on the third fixing plate 601, and the telescopic end of the third electric cylinder 602 is connected with the push plate 603.

[0039] In this embodiment, when the visual camera 505 detects unqualified products, a signal will be sent to the external control system, the control system will send a signal to the material distribution assembly 6, and then the feeding assembly 4 cooperates with the clamping jaw 503 to send the vial into the conveying belt two 2. According to the time interval set by the system (that is, the time interval from when the material distribution assembly 6 receives the signal to when the material distribution assembly 6 operates), the material distribution assembly 6 will start to operate. At this time, the unqualified vial will just pass through the material distribution assembly 6 after the time interval, and the third electric cylinder 602 in the material distribution assembly 6 will operate to drive the push plate 603 to push the unqualified vial and send it into the extended conveying belt 7.

[0040] When the visual camera 505 detects qualified vials, no signal will be sent to the external control system, and the material distribution assembly 6 will not operate. The qualified vial will continue to be conveyed with the conveying belt two 2.

[0041] Further, referring to Figure 1 The ends of the extended conveying belt 7 are provided with guide blocks 8, and the distance between the two guide blocks 8 is matched with the width of the push plate 603, so that the two guide blocks 8 can make the vial enter the extended conveying belt 7 stably.

[0042] Working principle: when the vial enters the detection table 9 from the conveying belt one 1, it will first pass through the position adjusting assembly 3 for position calibration. The first electric cylinder 302 will drive the adjusting plate 303 to move towards the middle, so that the vial is adjusted to a uniform position, facilitating the operation of the subsequent detection assembly. During the detection process, the second motor 10 in the detection table 9 can drive the turntable 11 to rotate horizontally, and then drive the vial on the turntable 11 to rotate horizontally. The visual camera 505 in the detection assembly 5 can comprehensively detect the gap of the rubber plug of the vial. After the detection is completed, the vial is sent to the conveying belt two 2 by the feeding assembly 4. When the unqualified product enters the conveying belt two 2, the external control system will send an instruction to the material distribution assembly 6. According to the time set by the system, the material distribution assembly 6 will operate, that is, when the unqualified product just passes through the material distribution assembly 6, the material distribution assembly 6 will push the vial into the extended conveying belt 7. The qualified product will not trigger the operation of the material distribution assembly 6 and continue to be conveyed along the conveying belt two 2, thereby completing the product distribution and reducing the subsequent workload of the workers.

[0043] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.

Claims

1. An online detection device for gaps in sterile vial stoppers, comprising: The first conveyor belt (1), the detection table (9) and the second conveyor belt (2) are characterized in that the detection table (9) is connected between the first conveyor belt (1) and the second conveyor belt (2), the first conveyor belt (1) is symmetrically equipped with position adjustment components (3) on both sides, the detection table (9) is provided with feeding components (4) at both ends, and the feeding components (4) are provided with detection components (5) above each of the feeding components (4), and the second conveyor belt (2) is provided with a material distribution component (6) at one end and an extension conveyor belt (7) at the other end.

2. The online detection device for gaps in sterile vial stoppers according to claim 1, characterized in that, The position adjustment component (3) includes: Fixed plates (301) at both ends of the conveyor belt (1); An electric cylinder (302) is installed on the surface of the first fixed plate (301); An adjusting plate (303) is connected to the telescopic end of the first electric cylinder (302).

3. The online detection device for gaps in sterile vial stoppers according to claim 1, characterized in that, The detection platform (9) is equipped with a second motor (10) inside, and a turntable (11) is fixed at the output end of the second motor (10).

4. The online detection device for gaps in sterile vial stoppers according to claim 1, characterized in that, The feeding assembly (4) includes: A fixing seat (401) is fixed to the surface of the detection stage (9); A first motor (402) is installed at one end of the fixed base (401); The lead screw (403) is rotatably connected to the inner side of the fixed base (401) and is fixed to the output end of the first motor (402); A slider (404) is threaded to the outside of the lead screw (403).

5. The online detection device for gaps in sterile vial stoppers according to claim 4, characterized in that, The detection component (5) includes: A second fixing plate (501) is fixed above the slider (404); The second electric cylinder (502) is installed on the surface of the second fixing plate (501); The gripper (503) is connected to the telescopic end of the second electric cylinder (502).

6. The online detection device for gaps in sterile vial stoppers according to claim 5, characterized in that, The detection component (5) also includes: An infrared detector (504) and a visual camera (505) are disposed on the surface of the second fixing plate (501).

7. The online detection device for gaps in sterile vial stoppers according to claim 1, characterized in that, The material distribution component (6) includes: The third fixing plate (601) is connected to one end of the second (2) of the transmission belt; The third electric cylinder (602) is installed on the surface of the third fixing plate (601); And a push plate (603) connected to the telescopic end of the third electric cylinder (602), two guide blocks (8) are provided above the extended conveyor belt (7), and the width of the push plate (603) matches the distance between the two guide blocks (8).

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