Vertical shaft formwork cleaning device
By designing an automated shaft formwork cleaning device, which combines cleaning rollers, spray pipes, and brush rollers, the problems of low cleaning efficiency and safety risks in shaft formwork cleaning have been solved, achieving efficient automated cleaning and coating, and improving the quality of concrete surfaces.
Patent Information
- Application Number
- CN202423102161.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In the existing technology, the cleaning efficiency of vertical shaft formwork during concrete pouring is low and there are safety risks. In particular, manual cleaning is difficult when the thickness is less than 0.6m, which leads to difficulties in demolding and defects in the surface quality of concrete.
Design a vertical shaft template cleaning device that includes a track, main unit, power mechanism, spraying mechanism and cleaning mechanism. It achieves automated cleaning and coating by combining cleaning roller grinding, spraying release agent through pipe spraying and brushing roller brushing.
It achieves efficient and automated cleaning of shaft formwork, reduces the safety risks of manual operation, improves the cleaning effect, and ensures the quality of concrete surface.
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Figure CN223587780U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to vertical shaft construction technical field, concretely relates to a vertical shaft formwork cleaning device. BACKGROUND
[0002] The vertical shaft lining whole down lining steel form is a metal form for vertical shaft construction, is mainly used for the construction of concrete lining, and is usually combined by arc-shaped steel plates.
[0003] The vertical shaft lining whole down lining steel form is a steel forming combined form, is usually lowered into a vertical shaft to be assembled, is lifted up and down by using a special stabilizer after being assembled, and is not disassembled again in the shaft lining stage. However, in the concrete pouring process, the surface of the steel form is easy to gather concrete, which leads to demolding difficulty, and even leads to quality defects on the surface of the concrete after demolding. In the prior art, manual cleaning and brushing of coating agents are usually used for cleaning. However, the manual cleaning has low efficiency and unsatisfactory cleaning effect, and has great safety risk hidden dangers. If the lining thickness is less than 0.6 m, personnel cannot enter the interior to clean. SUMMARY
[0004] To solve the above problems, the utility model provides a vertical shaft formwork cleaning device, which comprises:
[0005] A track, a host machine connected with the track, a power mechanism and a spraying mechanism arranged in the host machine, and a cleaning mechanism arranged on the host machine and in transmission connection with the power mechanism;
[0006] The spraying mechanism comprises a spraying pump and a spraying pipeline connected with the spraying pump;
[0007] The spraying pump is a fluid conveying device, and a nozzle is arranged on the spraying pipeline to spray the coating agent conveyed by the spraying pump onto the vertical shaft formwork;
[0008] The cleaning mechanism comprises a cleaning roller and a brushing roller, and the cleaning roller and the brushing roller are arranged in parallel. The cleaning roller is used for polishing and cleaning the vertical shaft formwork in the rotating process, and the brushing roller is used for brushing the demolding agent on the vertical shaft formwork after spraying in the rotating process.
[0009] The spraying pipeline is arranged between the cleaning roller and the brushing roller.
[0010] In some embodiments, a dragging handle is arranged on the host machine.
[0011] In some embodiments, a protruding mounting table is arranged on the side of the host machine, and the mounting table penetrates the bottom of the vertical shaft formwork.
[0012] In some embodiments, the cleaning mechanism further comprises a vertically arranged fixing part, wherein the bottom of the fixing part is connected with the mounting table, and the two ends of the cleaning roller and the brushing roller are fixed on the fixing part through bearings.
[0013] In some embodiments, the power mechanism comprises an electric motor.
[0014] In some embodiments, the cleaning roller and the brushing roller are connected through a gear, and the brushing roller is connected with the electric motor through a transmission member.
[0015] In some embodiments, the main machine further comprises an auxiliary sliding member arranged on the mounting table, wherein a pulley abutting against the outer wall of the shaft formwork is arranged in the auxiliary sliding member.
[0016] By adopting the above technical scheme, the utility model mainly has the following technical effects:
[0017] The outer wall of the shaft formwork is cleaned by the cleaning roller, then the mold release agent is sprayed on the outer wall of the shaft formwork through the spraying pipeline, and finally the mold release agent after spraying is brushed on the shaft formwork by the brushing roller. The technical problem that the manual cleaning and brushing of the coating agent are inefficient and unsatisfactory is solved, and the technical effect that the shaft formwork is automatically cleaned and the coating agent is brushed is achieved. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 Fig. 1 is a structural schematic view of a shaft formwork cleaning device of the utility model;
[0019] Fig. 2 Fig. 2 is a (partial) structural schematic view of a shaft formwork cleaning device of the utility model;
[0020] Fig. 3 Fig. 3 is a (partial) structural schematic view of a shaft formwork cleaning device (another view) of the utility model.
[0021] In the drawings, the meanings of the reference signs are as follows:
[0022] 1, track;
[0023] 2, main machine; 21, towing handle; 22, mounting table; 23, auxiliary sliding member;
[0024] 3, power mechanism; 31, electric motor;
[0025] 4, spraying mechanism; 41, spraying pump; 42, spraying pipeline;
[0026] 5, cleaning mechanism; 51, cleaning roller; 52, brushing roller; 53, fixing part. DETAILED DESCRIPTION
[0027] In order to make the person skilled in the art better understand the technical scheme of the present application, the technical scheme in the embodiments of the present application will be described clearly and completely in the following with reference to the drawings of the specification of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor fall within the scope of protection of the present application.
[0028] Reference herein to "embodiments" means that the particular features, structures, or characteristics described in connection with the embodiments can be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily all refer to the same embodiment, nor does it necessarily exclude other embodiments from being claimed. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0029] Please refer to Figs. 1-3 The present application provides a vertical shaft formwork cleaning device for cleaning the vertical shaft formwork after spraying release agent, which comprises a track 1, a main machine 2 connected with the track 1, a power mechanism 3 and a spraying mechanism 4 arranged in the main machine 2, and a cleaning mechanism 5 arranged on the main machine 2 and in transmission connection with the power mechanism 3.
[0030] In some embodiments, the track 1 is arranged on the inner wall of the vertical shaft formwork. Those skilled in the art can understand that the vertical shaft formwork is a hollow cylindrical structure. By arranging the track 1 on the inner wall of the vertical shaft formwork, the main machine 2 can move along the track 1, so that the vertical shaft formwork cleaning device can be used to spray release agent after cleaning the cylindrical vertical shaft formwork. The specific cleaning and spraying process will be described further below.
[0031] In some embodiments, the main machine 2 is connected with the track 1 in a sliding manner. Under the guidance of the track 1, the main machine 2 can move along the inner wall of the vertical shaft formwork. In some embodiments, the main machine 2 is a hollow structure with certain rigidity and hardness. On the one hand, it is used to install and fix the power mechanism 3 and the spraying mechanism 4 arranged inside, and on the other hand, it can also play a certain protective role for the power mechanism 3 and the spraying mechanism 4 inside to prevent mechanical collision from damaging the internal structure.
[0032] In some embodiments, the main machine 2 is provided with a towing handle 21. Under the action of external force, the vertical shaft formwork cleaning device can be towed along the track 1 around the inner wall of the vertical shaft formwork through the towing handle 21.
[0033] In some embodiments, the power mechanism 3 is connected with the cleaning mechanism 5, and the power mechanism 3 is used to provide power. In some embodiments, the power mechanism 3 includes a motor 31, which can convert electrical energy into mechanical energy to drive various mechanical devices.
[0034] Further, the spraying mechanism 4 is used to spray the formwork with a release agent. In some embodiments, the formwork release agent is a substance specially used on the formwork in the shaft construction, which is mainly used to coat the formwork before the concrete pouring, so as to reduce the adhesion between the concrete and the formwork, so that the formwork after pouring does not stick to the concrete surface, thereby smoothly separating from the concrete when the formwork is removed, keeping the concrete surface smooth and neat. The use of the release agent can improve the construction efficiency, reduce the formwork loss, improve the turnover of the formwork, reduce the cost of the formwork engineering, in addition, it also has the functions of protecting the formwork, prolonging the service life of the formwork, preventing the formwork from deforming or rusting, facilitating cleaning and reducing repair costs. In some embodiments, the types of release agents include but are not limited to soap solution, talcum powder, lime water, and mixtures thereof and various special chemicals.
[0035] In some embodiments, the spraying mechanism 4 includes a spraying pump 41 and a spraying pipeline 42 connected with the spraying pump 41. In some embodiments, the spraying pump 41 is a fluid conveying device used to draw out and spray the coating agent to a specific area. The spraying pipeline 42 is connected with the spraying pump 41, and the spraying pipeline 42 is provided with a nozzle for spraying the coating agent delivered by the spraying pump 41 to the formwork.
[0036] In some embodiments, the side of the main machine 2 is provided with a protruding mounting table 22. By providing the mounting table 22 on the side of the main machine 2, the mounting table 22 can pass through the bottom of the formwork. It should be particularly noted that during the cleaning process, the formwork is in a suspended state during hoisting.
[0037] In some embodiments, the cleaning mechanism 5 is arranged on the mounting table 22. By providing the protruding mounting table 22, the main machine 2 is located on the side (i.e. the inner side) of the formwork away from the concrete during the cleaning process of the formwork, and the cleaning mechanism 5 is located on the side (i.e. the outer side) of the formwork close to the concrete. The release agent is sprayed after the cleaning mechanism 5 cleans the side of the formwork close to the concrete, so as to reduce the adhesion between the concrete and the formwork.
[0038] Further, the cleaning mechanism 5 comprises a cleaning roller 51 and a brushing roller 52, in some embodiments, the cleaning roller 51 and the brushing roller 52 are both cylindrical machine parts, the cleaning roller 51 can be provided with hard bristles such as steel wire bristles on the outer periphery of the cylindrical machine part for grinding the shaft lining template during rotation, and the brushing roller 52 can be provided with soft bristles on the outer periphery of the cylindrical machine part for brushing the demolding agent sprayed on the shaft lining template during rotation.
[0039] In some embodiments, the cleaning roller 51 and the brushing roller 52 are arranged in parallel, and the cleaning mechanism 5 further comprises a vertically arranged fixing part 53, wherein the bottom of the fixing part 53 is connected to the mounting table 22, and the two ends of the cleaning roller 51 and the brushing roller 52 are fixed to the fixing part 53 through bearings.
[0040] In some embodiments, the spraying pipeline 42 is arranged between the cleaning roller 51 and the brushing roller 52, for example, the spraying pipeline 42 connected to the spraying pump 41 can be fixed to the vertically arranged fixing part 53, and the spray head on the spraying pipeline 42 faces the outer wall of the shaft lining template. The working process of the shaft lining template cleaning device is as follows: first, the outer wall of the shaft lining template is cleaned by the cleaning roller 51; then, the demolding agent is sprayed on the outer wall of the shaft lining template by the spraying pipeline 42; finally, the demolding agent sprayed is brushed on the shaft lining template by the brushing roller 52, thereby realizing the technical effect of automatically cleaning the shaft lining template and brushing the coating agent.
[0041] In some embodiments, the cleaning roller 51 and the brushing roller 52 are connected through gears, so as to realize the synchronous rotation of the cleaning roller 51 and the brushing roller 52. In some embodiments, the brushing roller 52 is connected to the motor 31 through a transmission member, for example, a transmission chain or a belt, so as to drive the brushing roller 52 and the cleaning roller 51 to rotate in sequence by the motor 31.
[0042] In some embodiments, the main machine 2 further comprises an auxiliary sliding member 23 arranged on the mounting table 22, and in some embodiments, the auxiliary sliding member 23 is provided with a pulley abutting against the outer wall of the shaft lining template, so as to slide the auxiliary sliding member 23 on the outer wall of the shaft lining template to assist the shaft lining template cleaning device to slide along the shaft lining template.
[0043] It should be noted that the embodiments disclosed in the utility model are only the preferred embodiments of the utility model, and are used to illustrate the technical solutions of the utility model, but not to limit the utility model; although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced equivalently; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. A shaft formwork cleaning device, characterized in that, Comprise: a track, a main machine in sliding connection with the track, a power mechanism and a spraying mechanism arranged in the main machine, and a cleaning mechanism arranged on the main machine and in transmission connection with the power mechanism; the spraying mechanism comprises a spraying pump and a spraying pipeline connected with the spraying pump; the spraying pump is a fluid conveying device, and the spraying pipeline is provided with a nozzle for spraying the coating agent conveyed by the spraying pump onto the shaft formwork; the cleaning mechanism comprises a cleaning roller and a brushing roller; the cleaning roller and the brushing roller are arranged in parallel; the cleaning roller is used for polishing the shaft formwork during rotation, and the brushing roller is used for brushing the release agent on the shaft formwork after spraying during rotation; the spraying pipeline is arranged between the cleaning roller and the brushing roller.
2. A shaft form cleaning device according to claim 1, wherein, The main machine is provided with a dragging handle.
3. A shaft form cleaning device according to claim 1, wherein, The side of the main machine is provided with a protruding mounting table, and the mounting table penetrates the bottom of the shaft formwork.
4. A shaft form cleaning device according to claim 3, wherein, The cleaning mechanism further comprises a vertically arranged fixing part, wherein the bottom of the fixing part is connected with the mounting table, and the two ends of the cleaning roller and the brushing roller are fixed to the fixing part through bearings.
5. A shaft form cleaning device according to claim 4, wherein, The power mechanism comprises a motor.
6. A shaft form cleaning device according to claim 5, wherein, The cleaning roller and the brushing roller are connected through a gear, and the brushing roller is connected with the motor through a transmission member.
7. A shaft form cleaning device according to claim 3, wherein, The main machine further comprises an auxiliary sliding member arranged on the mounting table, wherein the auxiliary sliding member is provided with a pulley in abutment with the outer wall of the shaft formwork.
Citation Information
Cited By
Vertical shaft formwork cleaning device
CN119500622A