Battery fragment cleaning device
By designing a battery debris cleaning device, which utilizes lifting and telescopic components combined with the automated operation of air blowing and suction components, the problem of low efficiency in manual cleaning is solved, achieving efficient and labor-saving battery debris cleaning.
Patent Information
- Application Number
- CN202423095322.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In existing technologies, battery debris cleaning relies on manual sorting, which results in low work efficiency, high labor costs, and affects production cycle.
Design a battery debris cleaning device, comprising a lifting component, a telescopic component, and a cleaning component. It uses an air blowing component and an adsorption component to blow away and adsorb battery debris of different sizes, respectively, and combines a control component for automated operation.
It improves the efficiency of battery debris cleaning, reduces human intervention, saves labor costs, minimizes the impact on production rhythm, and achieves efficient and labor-saving cleaning results.
Smart Images

Figure CN223587904U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of solar cell technology, and in particular to a battery debris cleaning device. Background Technology
[0002] During the manufacturing process of solar cells, cell breakage frequently occurs, generating debris. To ensure that this debris does not disrupt the manufacturing process, it needs to be cleaned up promptly.
[0003] In existing technologies, battery fragments are usually cleaned by manual sorting, which reduces work efficiency, increases labor costs, and is time-consuming and labor-intensive. At the same time, manual cleaning of battery fragments requires equipment shutdown, which affects production cycle and increases costs.
[0004] Therefore, there is an urgent need to design a battery debris cleaning device to solve the above technical problems. Utility Model Content
[0005] The purpose of this invention is to provide a battery debris cleaning device that can improve work efficiency, save time and effort, reduce human intervention, and save costs.
[0006] To achieve this objective, the present invention adopts the following technical solution:
[0007] This utility model provides a battery debris cleaning device, comprising:
[0008] Lifting assembly;
[0009] A telescopic component, one end of which is connected to the lifting component, and the lifting component is capable of driving the telescopic component to move up and down;
[0010] A cleaning assembly includes a first connecting plate, an air blowing component, and an adsorption component. The first connecting plate is connected to the end of the telescopic assembly away from the lifting assembly. The telescopic assembly can drive the cleaning assembly to reciprocate along its axis. The air blowing component is connected to one end of the first connecting plate, and the adsorption component is connected to the other end of the first connecting plate. The air blowing component is configured to blow away battery debris, and the adsorption component is configured to adsorb battery debris.
[0011] As an optional technical solution for a battery debris cleaning device, the cleaning component further includes an air pump and a vacuum pump. The air blowing component has an air blowing hole, and the air pump is connected to the air blowing hole. The adsorption component has an adsorption hole, and the vacuum pump is connected to the adsorption hole.
[0012] As an optional technical solution for a battery debris cleaning device, a first solenoid valve is provided on the connecting pipe between the air pump and the air blowing hole, and a second solenoid valve is provided on the connecting pipe between the vacuum pump and the adsorption hole, and both the first solenoid valve and the second solenoid valve are located on the first connecting plate.
[0013] As an optional technical solution for a battery debris cleaning device, the cleaning assembly further includes a second connecting plate and a rotating assembly. The driving end of the rotating assembly is connected to the first connecting plate, the fixed end of the rotating assembly is connected to the second connecting plate, and the rotating assembly is located between the air blowing component and the suction component. The second connecting plate is connected to the end of the telescopic assembly away from the lifting component. The rotating assembly can drive the first connecting plate to rotate.
[0014] As an optional technical solution for a battery debris cleaning device, the telescopic assembly includes a fixed arm and a telescopic arm that are slidably connected. The fixed arm has a built-in drive chain. One end of the drive chain is fixedly connected to the inner wall of the fixed arm, and the other end of the drive chain is connected to the telescopic arm. The drive chain can drive the telescopic arm to extend or retract. The end of the telescopic arm away from the fixed arm is connected to the first connecting plate.
[0015] As an optional technical solution for a battery debris cleaning device, the fixed arm has an accommodating space inside, which is configured to accommodate the drive chain.
[0016] As an optional technical solution for a battery debris cleaning device, the fixed arm is provided with a power sprocket and a guide sprocket, both of which are engaged with the drive chain.
[0017] As an optional technical solution for a battery debris cleaning device, the fixed arm is also provided with a guide wheel, which abuts against the outer wall of the telescopic arm, and the guide wheel is configured to guide the telescopic arm.
[0018] As an optional technical solution for a battery debris removal device, the battery debris removal device further includes a camera component, which is disposed at one end of the telescopic arm near the first connecting plate, and is used to photograph battery debris.
[0019] As an optional technical solution for a battery debris cleaning device, the battery debris cleaning device further includes a control component, the lifting component is disposed on the control component, and the control component is electrically connected to the lifting component, the telescopic component and the cleaning component.
[0020] The beneficial effects of this utility model include at least the following:
[0021] This invention provides a battery debris cleaning device, which includes a lifting assembly, a telescopic assembly, and a cleaning assembly. One end of the telescopic assembly is connected to the lifting assembly, and the lifting assembly drives the telescopic assembly to move up and down. The cleaning assembly includes a first connecting plate, an air blowing component, and an adsorption component. The first connecting plate is connected to the end of the telescopic assembly away from the lifting assembly, and the telescopic assembly drives the cleaning assembly to reciprocate along its axis. The air blowing component is connected to one end of the first connecting plate, and the adsorption component is connected to the other end of the first connecting plate. The air blowing component is configured to blow away battery debris; the adsorption component is configured to adsorb battery debris.
[0022] The lifting assembly drives the telescopic assembly to move up and down, thereby adjusting the height of the telescopic assembly to move the cleaning component closer to or away from the battery debris. The telescopic assembly, through its extension and retraction, drives the cleaning component to reciprocate, moving it closer to or away from the battery debris. The air blowing component and the suction component are located at opposite ends of the first connecting plate, and are independently configured without interfering with each other. The air blowing component is suitable for blowing away smaller battery debris, causing it to fall off the work platform and preventing it from affecting normal battery manufacturing processes. The suction component is suitable for adsorbing and removing larger battery debris. The combination of the lifting assembly, telescopic assembly, and cleaning component improves the efficiency of battery debris cleaning, reduces human intervention, saves labor costs, minimizes disruption to factory production cycles, and ultimately achieves cost savings. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments of this utility model will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the content of the embodiments of this utility model and these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the battery debris cleaning device provided in this embodiment of the present invention;
[0025] Figure 2 This is a schematic diagram of the cleaning component provided in an embodiment of the present invention;
[0026] Figure 3 This is a cross-sectional view of the telescopic component provided in an embodiment of this utility model.
[0027] Figure Labels
[0028] 100. Lifting assembly;
[0029] 200. Telescopic assembly; 210. Fixed arm; 2101. Accommodation space; 220. Telescopic arm; 230. Drive chain; 240. Power sprocket; 250. Guide sprocket; 260. Guide wheel;
[0030] 300. Cleaning component; 310. First connecting plate; 320. Air blowing component; 330. Adsorption component; 340. First solenoid valve; 350. Second solenoid valve; 360. Second connecting plate; 370. Rotating component;
[0031] 400. Shooting component; 500. Control component. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0033] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0034] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0035] In the description of this utility model, it should be noted that the terms "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this utility model is in use. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0036] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0037] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0038] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.
[0039] This embodiment provides a battery debris cleaning device that can improve work efficiency, save time and labor, reduce human intervention, reduce the impact on production rhythm, and achieve the goal of cost saving.
[0040] like Figures 1-3 As shown, the battery debris removal device mainly includes a lifting assembly 100, a telescopic assembly 200, and a cleaning assembly 300. One end of the telescopic assembly 200 is connected to the lifting assembly 100, and the lifting assembly 100 can drive the telescopic assembly 200 to move up and down. The cleaning assembly 300 includes a first connecting plate 310, an air blowing component 320, and an adsorption component 330. The first connecting plate 310 is connected to the end of the telescopic assembly 200 away from the lifting assembly 100, and the telescopic assembly 200 can drive the cleaning assembly 300 to reciprocate along its axis. The air blowing component 320 is connected to one end of the first connecting plate 310, and the adsorption component 330 is connected to the other end of the first connecting plate 310. The air blowing component 320 is configured to blow away battery debris; the adsorption component 330 is configured to adsorb battery debris.
[0041] Based on the above design, in this embodiment, the lifting component 100 can drive the telescopic component 200 to move up and down, thereby adjusting the height of the telescopic component 200 so that the cleaning component 300 on the telescopic component 200 moves closer to or further away from the battery fragments. The telescopic component 200 can drive the cleaning component 300 to reciprocate through telescopic movement, so that the cleaning component 300 moves closer to or further away from the battery fragments. The first connecting plate 310 facilitates the assembly of the cleaning component 300 and the telescopic component 200, improving the ease of connection. The air blowing component 320 and the suction component 330 are located at opposite ends of the first connecting plate 310, and the air blowing component 320 and the suction component 330 are independently set and do not affect each other. The air blowing component 320 can blow away smaller battery fragments so that they fall outside the working platform, preventing the battery fragments from affecting the normal battery manufacturing process. The suction component 330 can suction and remove larger battery fragments.
[0042] The air blowing component 320 allows for the blowing away of smaller battery fragments, preventing them from entering and damaging the adsorption component 330 when used to adsorb smaller fragments. The adsorption component 330 can also be used to clean larger battery fragments, improving cleaning efficiency and avoiding the low efficiency and time-consuming nature of using the air blowing component 320 to blow away larger fragments. This makes the battery fragment cleaning device suitable for battery fragments of different sizes, increasing its flexibility and saving costs.
[0043] By setting up the lifting assembly 100, the telescopic assembly 200, and the cleaning assembly 300, the efficiency of cleaning battery debris can be improved, the human intervention can be reduced, labor costs can be saved, and the impact on the actual production rhythm in the factory can be reduced, thereby achieving the goal of cost saving.
[0044] The cleaning component 300 in this embodiment also includes an air pump and a vacuum pump (not shown in the figure). The air blowing component 320 has an air blowing hole, and the air blowing pump is connected to the air blowing hole. The adsorption component 330 has an adsorption hole, and the vacuum pump is connected to the adsorption hole, thereby realizing the air blowing component 320 blowing away battery fragments and the adsorption component 330 adsorbing battery fragments.
[0045] Optionally, multiple air holes can be provided to improve the blowing effect on battery debris; multiple adsorption holes can be provided to improve the adsorption effect on battery debris.
[0046] Furthermore, such as Figure 2As shown, a first solenoid valve 340 is installed on the connecting pipe between the air pump and the air blowing hole, and a second solenoid valve 350 is installed on the connecting pipe between the vacuum pump and the adsorption hole. Both the first solenoid valve 340 and the second solenoid valve 350 are located on the first connecting plate 310. The first solenoid valve 340 enables control over the air blowing component 320 to blow away battery fragments, and the second solenoid valve 350 enables control over the adsorption component 330 to adsorb battery fragments.
[0047] It should be noted that, Figure 2 The connecting pipes between the air pump and the air blowing port, as well as the connecting pipes between the vacuum pump and the adsorption port, have been omitted.
[0048] like Figure 2 As shown, in this embodiment, the cleaning component 300 further includes a second connecting plate 360 and a rotating component 370. The driving end of the rotating component 370 is connected to the first connecting plate 310, and the fixed end of the rotating component 370 is connected to the second connecting plate 360. The rotating component 370 is located between the blowing component 320 and the suction component 330. The second connecting plate 360 is connected to the end of the telescopic component 200 away from the lifting component 100. The rotating component 370 can drive the first connecting plate 310 to rotate.
[0049] One end of the second connecting plate 360 is detachably connected to the telescopic component 200 by bolts, and the other end of the second connecting plate 360 is connected to the fixed end of the rotating component 370 by bolts. The rotating component 370 can drive the first connecting plate 310 to rotate so that the blowing component 320 or the suction component 330 is positioned above the battery fragments, so that the cleaning component 300 can be used to clean battery fragments of different sizes, improving compatibility and adaptability.
[0050] Optionally, the rotating component 370 in this embodiment can be a rotary motor. The suction component 330 can be a Bernoulli suction cup.
[0051] like Figure 3 As shown, in this embodiment, the telescopic assembly 200 includes a fixed arm 210 and a telescopic arm 220 that are slidably connected. The fixed arm 210 has a built-in drive chain 230. One end of the drive chain 230 is fixedly connected to the inner wall of the fixed arm 210, and the other end of the drive chain 230 is connected to the telescopic arm 220. The drive chain 230 can drive the telescopic arm 220 to extend or retract. The end of the telescopic arm 220 away from the fixed arm 210 is connected to the first connecting plate 310.
[0052] The arrangement of the fixed arm 210, drive chain 230 and telescopic arm 220 enables the drive chain 230 to drive the telescopic arm 220. In other words, the drive chain 230 can extend or retract to drive the telescopic arm 220 to extend or retract, thereby enabling the telescopic arm 220 to move the cleaning component 300 closer to or away from the battery debris.
[0053] Furthermore, in this embodiment, the fixed arm 210 is provided with a receiving space 2101, which is configured to receive the drive chain 230. That is, when the drive chain 230 drives the telescopic arm 220 to retract, part of the drive chain 230 can be wound into the receiving space 2101.
[0054] Furthermore, in this embodiment, the fixed arm 210 is equipped with a drive sprocket 240 and a guide sprocket 250, both of which mesh with the drive chain 230. The drive sprocket 240 can drive the drive chain 230 by rotating forward or backward, causing the drive chain 230 to extend or retract. The guide sprocket 250 can guide the drive chain 230 to improve the smoothness of its movement and increase work efficiency.
[0055] Optionally, in this embodiment, both the drive sprocket 240 and the guide sprocket 250 can be multiple, and the drive sprocket 240 is located at the turning point of the drive chain 230, so that the drive sprocket 240 can not only drive the drive chain 230, but also turn the drive chain 230, thereby improving work efficiency.
[0056] like Figure 3 As shown, in this embodiment, a guide wheel 260 is also provided on the fixed arm 210. The guide wheel 260 abuts against the outer wall of the telescopic arm 220. The guide wheel 260 is configured to guide the telescopic arm 220, thereby improving the smoothness of the telescopic arm 220's telescopic movement and thus improving work efficiency.
[0057] Optionally, the guide wheel 260 in this embodiment can be configured as multiple.
[0058] Optionally, multiple telescopic arms 220 can be configured in this embodiment, such as two telescopic arms 220. The front telescopic arm 220 is connected to the drive chain 230, and the rear telescopic arm 220 is slidably connected to the fixed arm 210. The two telescopic arms 220 are slidably connected to each other via guide wheels 260. This allows the battery debris cleaning device to be suitable for cleaning battery debris at a distance, improving its flexibility and applicability. Of course, operators can flexibly set the number of telescopic arms 220 according to actual needs, which will not be elaborated here.
[0059] like Figure 1As shown, in this embodiment, the battery debris removal device further includes a camera component 400 and a control component 500. The camera component 400 is disposed at one end of the telescopic arm 220 near the first connecting plate 310, and is used to photograph battery debris. The lifting component 100 is disposed on the control component 500, and the control component 500 is electrically connected to the lifting component 100, the telescopic component 200, the cleaning component 300, and the camera component 400. Furthermore, a slide rail is provided below the control component 500 to allow the control component 500 to slide slidably connect to the work platform.
[0060] When a battery debris alarm signal is triggered on the production line, the control component 500 slides to the location of the battery debris. Then, the control component 500 controls the telescopic component 200 to move up and down, extending its telescopic arm 220 to bring the cleaning component 300 closer to the battery debris. The control component 500 then controls the imaging component 400 to capture an image of the battery debris to obtain its exact location. The imaging component 400 feeds back the location signal to the control component 500, which then controls the cleaning component 300 to clean the battery debris based on this signal. Specifically, the control component 500 controls the rotating component 370 to rotate based on the size of the battery debris detected by the imaging component 400, so that the blowing component 320 blows away the battery debris or the suction component 330 suctions and removes it.
[0061] It should be noted that the control component 500 in this embodiment can be set as a common PLC controller. Therefore, the specific structure and control principle of the control component 500 will not be described in detail in this embodiment.
[0062] Obviously, the above description is merely a preferred embodiment of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and various obvious changes, readjustments, and substitutions can be made without departing from the protection scope of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments. Many other equivalent embodiments may be included without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.
[0063] Note that in the description of this specification, the references to terms such as "some embodiments," "other embodiments," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this utility model. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
Claims
1. A battery debris cleaning device, characterized in that, include: Lifting assembly (100); A telescopic component (200), one end of which is connected to the lifting component (100), and the lifting component (100) is capable of driving the telescopic component (200) to move up and down; A cleaning assembly (300) includes a first connecting plate (310), an air blowing component (320), and an adsorption component (330). The first connecting plate (310) is connected to one end of the telescopic assembly (200) away from the lifting assembly (100). The telescopic assembly (200) is capable of driving the cleaning assembly (300) to reciprocate along the axis of the telescopic assembly (200). The air blowing component (320) is connected to one end of the first connecting plate (310), and the adsorption component (330) is connected to the other end of the first connecting plate (310). The air blowing component (320) is configured to blow away battery debris, and the adsorption component (330) is configured to adsorb battery debris.
2. The battery debris cleaning device according to claim 1, characterized in that, The cleaning assembly (300) also includes an air pump and a vacuum pump. The air blowing component (320) has an air blowing hole, and the air pump is connected to the air blowing hole. The adsorption component (330) has an adsorption hole, and the vacuum pump is connected to the adsorption hole.
3. The battery debris cleaning device according to claim 2, characterized in that, A first solenoid valve (340) is provided on the connecting pipe between the air pump and the air hole, and a second solenoid valve (350) is provided on the connecting pipe between the vacuum pump and the adsorption hole. Both the first solenoid valve (340) and the second solenoid valve (350) are located on the first connecting plate (310).
4. The battery debris cleaning device according to claim 1, characterized in that, The cleaning assembly (300) further includes a second connecting plate (360) and a rotating assembly (370). The driving end of the rotating assembly (370) is connected to the first connecting plate (310), and the fixed end of the rotating assembly (370) is connected to the second connecting plate (360). The rotating assembly (370) is located between the air blowing member (320) and the suction member (330). The second connecting plate (360) is connected to the end of the telescopic assembly (200) away from the lifting assembly (100). The rotating assembly (370) can drive the first connecting plate (310) to rotate.
5. The battery debris cleaning device according to claim 1, characterized in that, The telescopic assembly (200) includes a fixed arm (210) and a telescopic arm (220) that are slidably connected. The fixed arm (210) has a built-in drive chain (230). One end of the drive chain (230) is fixedly connected to the inner wall of the fixed arm (210), and the other end of the drive chain (230) is connected to the telescopic arm (220). The drive chain (230) can drive the telescopic arm (220) to extend or retract. The end of the telescopic arm (220) away from the fixed arm (210) is connected to the first connecting plate (310).
6. The battery debris cleaning device according to claim 5, characterized in that, The fixed arm (210) has an accommodating space (2101) inside, which is configured to accommodate the drive chain (230).
7. The battery debris cleaning device according to claim 5, characterized in that, The fixed arm (210) is provided with a power sprocket (240) and a guide sprocket (250), both of which are engaged with the drive chain (230).
8. The battery debris cleaning device according to claim 5, characterized in that, The fixed arm (210) is also provided with a guide wheel (260), which abuts against the outer wall of the telescopic arm (220) and is configured to guide the telescopic arm (220).
9. The battery debris cleaning device according to claim 5, characterized in that, The battery debris removal device also includes a camera assembly (400), which is disposed at one end of the telescopic arm (220) near the first connecting plate (310) and is used to photograph battery debris.
10. The battery debris cleaning device according to any one of claims 1-9, characterized in that, The battery debris cleaning device further includes a control component (500), and the lifting component (100) is disposed on the control component (500). The control component (500) is electrically connected to the lifting component (100), the telescopic component (200), and the cleaning component (300).