A bending machine
By designing a bending machine that includes positioning, bending, and angle measurement mechanisms, the problems of low efficiency and insufficient precision in traditional scalpel bending processes have been solved, achieving high-precision bending of scalpel tips and improving surgical outcomes.
Patent Information
- Application Number
- CN202423170227.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Traditional scalpel bending techniques are inefficient and make it difficult to guarantee the precision and consistency of the bending angle, which affects the surgical outcome.
A bending machine was designed, comprising a positioning mechanism, a bending mechanism, and a bending angle measuring mechanism. By adjusting the position and angle of the first bending shaft and the second bending shaft, the surgical blade head can be precisely bent. Wear-resistant materials and sensors are used to detect the bending angle.
It achieves high precision, stability, and consistent bending of the scalpel tip, improving the scalpel's operational flexibility and visual clarity, and ensuring surgical accuracy.
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Figure CN223588088U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to dental manufacturing equipment technical field, especially a bending machine. BACKGROUND
[0002] In the field of dental surgery, the surgical knife as the key medical instrument, its manufacturing precision and performance are directly related to the accuracy of operation and the treatment effect of patients. The design of the surgical knife is particularly strict to the bending angle, because this parameter directly affects the operation flexibility of the surgical knife in the oral cavity, the field of view clarity and the accuracy of operation.
[0003] The traditional surgical knife bending process often relies on simple bending mechanical equipment, and these methods are not only low in efficiency, but also difficult to guarantee the accuracy and consistency of the bending angle. Manual bending is easy to introduce human error, which leads to the bending angle of the surgical knife not meeting the design requirements, and further affects the operation effect. And simple mechanical equipment lacks the necessary precision adjustment function, and cannot meet the demand of high-precision bending angle of the surgical knife for dental surgery. SUMMARY
[0004] The utility model aims at providing a bending machine to solve one or more technical problems existing in the prior art, at least to provide a beneficial choice or create conditions.
[0005] The technical scheme adopted to solve the above technical problems is:
[0006] The utility model provides a bending machine includes positioning mechanism, bending mechanism, the positioning mechanism includes the positioning groove for placing the surgical knife handle, the compression block that will surgical knife handle is compressed in the positioning groove, the compression driving unit of driving compression block moves up and down, the bending mechanism includes first bending shaft, second bending shaft and bending driving unit, first bending shaft is located in the side of positioning groove, the bending driving unit is used for driving second bending shaft rotation makes first bending shaft and second bending shaft respectively be located in the misregistration bending surgical knife head of surgical knife head two sides, the shortest distance between first bending shaft and second bending shaft can be relatively adjusted.
[0007] The utility model has the advantages of:
[0008] In the bending process, the surgical knife handle is placed in the positioning groove, the driving compression block of the compression driving unit is driven to move downward to fix the surgical knife in the compression groove, and the surgical knife head is located at the side of the first bending shaft. The bending driving unit drives the second bending shaft to rotate close to the surgical knife head. The first bending shaft and the second bending shaft are respectively located at the two sides of the surgical knife head and are staggered. The continuous movement of the second bending shaft drives the surgical knife head to bend. In the bending process, the positions of the first bending shaft and the second bending shaft can be adjusted to change the shortest distance between them, so that the surgical knife head bends at different positions, and the bending angle is adjusted by adjusting the rotation angle of the second bending shaft relative to the first bending shaft.
[0009] As a further improvement of the above technical solution, the bending mechanism comprises a rotating seat, the bending driving unit is in transmission connection with the rotating seat, and the second bending shaft is adjustably arranged in the radial direction of the trajectory formed by the rotation of the rotating seat.
[0010] As a further improvement of the above technical solution, the rotating seat is provided with a limiting groove extending in the adjustable direction, the bottom of the second bending shaft is provided with a guide block matched with the limiting groove, and the guide block is fixed in the limiting groove.
[0011] As a further improvement of the above technical solution, the first bending shaft is adjustably arranged in the radial direction of the trajectory formed by the rotation of the second bending shaft.
[0012] As a further improvement of the above technical solution, the positioning mechanism comprises a positioning seat and an adjusting block, the positioning groove is arranged in the positioning seat, the first bending shaft is arranged in the adjusting block, and the adjusting block is adjustably arranged in the positioning seat.
[0013] As a further improvement of the above technical solution, the positioning seat is arranged in a guide groove, and the adjusting block is slidingly fixed in the guide groove.
[0014] As a further improvement of the above technical solution, the first bending shaft is a wear-resistant member, and a wear-resistant sleeve is mounted on the top of the second bending shaft.
[0015] As a further improvement of the above technical solution, the second bending shaft is provided with an annular step, and the lower end of the wear-resistant sleeve is positioned in the annular step.
[0016] As a further improvement of the above technical solution, the bending machine further comprises a bending angle measuring mechanism, the bending angle measuring mechanism comprises a three-axis moving assembly and a detection sensor, the detection sensor is used to detect the position of the bent knife head end when bending, and the three-axis moving assembly is used to drive the detection sensor to move.
[0017] As a further improvement of the above technical solutions, the bending machine further comprises a reset mechanism, the reset mechanism comprises a first sensing module and a second sensing module, the first sensing module is arranged on the rotating seat, and the second sensing module is fixedly arranged relative to the positioning mechanism. BRIEF DESCRIPTION OF DRAWINGS
[0018] The utility model will be further explained in connection with the drawings and embodiments;
[0019] Figure 1 It is a kind of bending machine provided by the utility model, and the structure schematic diagram of one embodiment, wherein six arrows respectively indicate forward, backward, left, right, upward and downward;
[0020] Figure 2 It is a kind of bending machine provided by the utility model, and the structure schematic diagram of one embodiment, wherein six arrows respectively indicate forward, backward, left, right, upward and downward;
[0021] Figure 3 It is a kind of bending machine provided by the utility model, and the structure schematic diagram of one embodiment, wherein six arrows respectively indicate forward, backward, left, right, upward and downward;
[0022] Figure 4 It is a kind of bending machine provided by the utility model, and the structure schematic diagram of one embodiment, wherein six arrows respectively indicate forward, backward, left, right, upward and downward.
[0023] Reference signs:
[0024] Positioning mechanism 100, positioning seat 110, positioning groove 111, positioning recess 112, guide groove 113, compression block 120, compression drive unit 130, bending mechanism 200, first bending shaft 210, second bending shaft 220, wear-resistant sleeve 221, rotating seat 230, limiting groove 231, guide block 232, waist-shaped hole 233, transmission gear 241, driven gear 242, adjusting block 250, bending angle measuring mechanism 300, three-axis moving assembly 310, detection sensor 320, reset mechanism 400, first sensing module 410, second sensing module 420, workbench 500. DETAILED DESCRIPTION
[0025] This part will describe the specific embodiments of the utility model in detail, and the preferred embodiments of the utility model are shown in the drawings, and the drawings are used to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.
[0026] In the description of the utility model, it needs to be understood that, if the word such as "several" is described, its meaning is one or more, the meaning of more than two, greater than, less than, more than, etc. Is not included in the number, above, below, within, etc. Is understood as including the number.
[0027] In the description of the utility model, if the word such as "several" is described, its meaning is one or more, the meaning of more than two, greater than, less than, more than, etc. Is not included in the number, above, below, within, etc. Is understood as including the number.
[0028] In the description of the utility model, unless otherwise specified, the words such as setting, installation, connection should be understood in a broad sense, and the skilled in the art can determine the specific meaning of the above words in the utility model in combination with the specific content of the technical scheme.
[0029] Referring to Figures 1 to 4 , the utility model discloses a bending machine makes the following embodiment:
[0030] In some embodiments, a bending machine includes a positioning mechanism 100, a bending mechanism 200, a bending angle measuring mechanism 300 and a reset mechanism 400.
[0031] Positioning mechanism 100 includes positioning seat 110, compression block 120, compression drive unit 130, positioning seat 110 is equipped with positioning groove 111, positioning seat 110 can be detachably arranged on workbench 500, and it can be used to replace different specifications of positioning groove 111.The handle end of the surgical knife is placed in the positioning groove 111, and the positioning groove 111 is arranged in front and back extension, and the head of the surgical knife is stretched out from the front end of the positioning groove 111, and the rear end of the positioning groove 111 is provided with a positioning recess 112, and the tail end of the surgical knife handle is in abutment with the positioning recess 111, and the positioning recess 112 is used for positioning the surgical knife handle.Positioning mechanism 100 is also provided with positioning support, compression drive unit 130, the utility model adopts cylinder, cylinder is arranged above positioning support, compression block 120 is in transmission connection with the output end of cylinder, and compression block 120 is arranged above positioning groove 111, cylinder drives compression block 120 to move downwards and compresses surgical knife handle in positioning groove 111, which is convenient for bending mechanism 200 to bend the head of the surgical knife, and the automatic driving structure is compressed, compared with the ordinary clamping structure, it is more stable, and can adapt to different specifications of knife handle compression.
[0032] The bending mechanism 200 comprises a first bending shaft 210, a second bending shaft 220, a rotating seat 230 and a bending driving unit 240. The first bending shaft 210 and the second bending shaft 220 are both in a cylindrical shape and extend upward and downward. The first bending shaft 210 is arranged on the adjusting block 250. The positioning seat 110 is provided with a guide groove 113 extending forward and backward. The adjusting block 250 is in an L shape. One end of the adjusting block 250 is slidingly arranged in the guide groove 113 and is fixed to the positioning seat 110 through two screws on the side. When the position of the first bending shaft 210 is adjusted, the one end of the adjusting block 250 slides along the guide groove 113 and is then fixed through a locking screw, so that the first bending shaft 210 is always kept on the right side of the slot of the positioning groove 111, and the side surface of the blade head of the surgical knife abuts against the outer periphery of the first bending shaft 210. The position of the adjusting block 250 is moved, so that the first bending shaft 210 is located at the position of the surgical knife, thereby changing the bending position.
[0033] The first bending shaft 210 is arranged at the other end of the adjusting block 250 and extends upward. The first bending shaft 210 is a wear-resistant component, that is, the first bending shaft 210 is made of wear-resistant material. Since the contact surface with the blade head will be worn during the bending process, the use of wear-resistant material can improve the durability of the first bending shaft 210.
[0034] In other embodiments, the first bending shaft 210 can be arranged beside the positioning groove 111.
[0035] In this embodiment, the rotating seat 230 is in a circular ring shape, and the positioning mechanism 100 is fixedly arranged in the middle of the circular ring, so that the spatial layout of the rotating seat 230 and the positioning mechanism 100 is more reasonable. In other embodiments, the rotating seat 230 can be an arc-shaped plate. The bending driving unit 240 is in transmission connection with the rotating seat 230. In this embodiment, the bending driving unit 240 is a rotating motor. The output end of the rotating motor is provided with a transmission gear 241. The lower portion of the rotating seat 230 is provided with a driven gear 242. The driven gear 242 is in meshing connection with the transmission gear 241. The rotating motor drives the transmission gear 241 to rotate, the transmission gear 241 drives the driven gear 242 to rotate, and the rotating seat 230 drives the corresponding rotating.
[0036] The rotating seat 230 is provided with a limiting groove 231. The bottom portion of the second bending shaft 220 is provided with a guide block 232 arranged in matching with the limiting groove 231. The guide block 232 is slidingly fixed in the limiting groove 231. Specifically, the guide block 232 is provided with a waist-shaped hole 233. The bottom portion of the limiting groove 231 is provided with two screw holes. The screw passes through the waist-shaped hole 233 and is in threaded connection with the screw holes, so as to fix the guide block 232 in the positioning groove 111. The position of the second bending shaft 220 can be adjusted by adjusting the guide block 232.
[0037] Since the contact surface with the blade head will be worn during the bending process, the outer periphery of the top of the second bending shaft 220 is sleeved with a wear-resistant sleeve 221, so that the wear problem can be solved by replacing the wear-resistant sleeve 221. The bending driving unit 240 is used to drive the second bending shaft 220 to rotate so that the first bending shaft 210 and the second bending shaft 220 are respectively located on both sides of the surgical blade head to bend the surgical blade head. In order to position the wear-resistant sleeve 221, the second bending shaft 220 is provided with an annular step, and the lower end of the wear-resistant sleeve 221 abuts on the positioning annular step.
[0038] During bending, the shortest distance between the first bending shaft 210 and the second bending shaft 220 can be changed by adjusting the position of the first bending shaft 210 or the second bending shaft 220, so that the surgical blade head is bent at different positions, and the bending angle is adjusted by adjusting the rotation of the second bending shaft 220 relative to the first bending shaft 210.
[0039] It should be noted that the driving mechanisms of various driving units of the utility model are prior art, and the above-mentioned rotary motion, lifting motion and moving motion can all use cylinders, electric push rods and motor lead screws as driving units. In linear motion, corresponding slide rails are provided to improve the accuracy of motion, and in rotary motion, corresponding rotary shafts are provided to improve the accuracy and stability of rotation.
[0040] The bending angle measuring mechanism 300 comprises a three-axis moving assembly 310 and a detection sensor 320, and the three-axis moving assembly 310 is used to drive the detection sensor 320 to move on the X-axis, Y-axis and Z-axis. During detection, the detection sensor 320 can detect the position of the bent blade head end during bending, and then judge the bending shape.
[0041] The three-axis moving assembly 310 mainly comprises a base, a moving platform and a transmission mechanism.
[0042] The base is the base of the three-axis moving assembly 310, and is usually fixed on the workbench 500 to provide stable support for the moving platform; the moving platform is the working part on the three-axis moving assembly 310, and can move relatively on the X-axis, Y-axis and Z-axis. The moving platform is provided with a fixed rod, and one end of the fixed rod is provided with the detection sensor 320; the transmission mechanism comprises three guide rail guide devices and corresponding driving devices. The X-axis, Y-axis and Z-axis guide rail guide devices are respectively composed of corresponding guide rails and sliding blocks, and the sliding blocks are connected with the guide rails through rolling bearings and can move translationally on the corresponding shafts. The sliding blocks are provided with driving devices, and the movement of the sliding blocks on the shafts is controlled through the driving devices. The working principle of the three-axis moving assembly 310 is to control the driving devices of the X-axis, Y-axis and Z-axis to realize the movement control of the moving platform in three directions. The specific process is as follows:
[0043] X-axis movement: the slider moves forward and backward on the X-axis guide rail through the X-axis drive device, thereby driving the moving platform to move in the X-axis direction.
[0044] Y-axis movement: the slider moves left and right on the Y-axis guide rail through the Y-axis drive device, thereby driving the moving platform to move in the Y-axis direction.
[0045] Z-axis movement: the slider moves up and down on the Z-axis guide rail through the Z-axis drive device, thereby driving the moving platform to move in the Z-axis direction.
[0046] The reset mechanism 400 includes a first sensing module 410 and a second sensing module 420, the first sensing module 410 is arranged on the rotating seat 230, and the second sensing module 420 is fixedly arranged relative to the positioning mechanism 100.
[0047] The specific working principle is: in the preparation stage before the bending machine starts, the surgical knife head needs to be placed in the positioning groove 111 of the bending machine. At this time, the first sensing module 410 and the second sensing module 420 are in standby state, waiting for the arrival of the trigger signal; when the rotating seat 230 starts to rotate to reach the predetermined position, the relative distance or positional relationship between the first sensing module 410 and the second sensing module 420 will change. This subtle change is keenly captured by the second sensing module 420 and immediately converted into an electrical signal for transmission; after receiving this signal, the second sensing module 420 will perform a series of processing, and then feed back the processed result to the control system. The control system accurately records the current position of the rotating seat 230 according to this feedback signal, and sets it as the initial position; with this initial position as the starting point, the rotary drive unit can drive the rotating seat 230 to rotate according to the preset angle. This preset angle is the angle that the second rotating shaft needs to rotate in the bending process. The existence of the reset mechanism 400 provides a strong guarantee for the bending machine to maintain a stable running state during work. It can effectively avoid errors and faults caused by position deviation, thereby ensuring that the bending machine can complete the work task more efficiently and accurately. When the bending angle needs to be changed, the preset angle can be adjusted.
[0048] In the process of bending, the handle of the surgical knife is placed in the positioning groove 111, the pressing block 120 is driven to move downward by the pressing driving unit 130, the surgical knife is fixed in the pressing groove, meanwhile the head of the surgical knife is located at the side of the first bending shaft 210, the rotating seat 230 is driven to initialize the position by the bending driving unit 240, then the second bending shaft 220 is driven to rotate close to the head of the surgical knife by the bending driving unit 240, the first bending shaft 210 and the second bending shaft 220 are respectively located at the two sides of the head of the surgical knife and are staggered, the head of the surgical knife is bent by the continuous movement of the second bending shaft 220. In the process of bending, the position change of the head of the surgical knife is detected by the detection sensor 320, whether the bending is in place is judged by sensing the position change of the bending. In the process of bending, the shortest distance between the first bending shaft 210 and the second bending shaft 220 can be changed by adjusting the position of the first bending shaft 210 or the second bending shaft 220, so that the head of the surgical knife is bent at different angles.
[0049] The preferred embodiments of the utility model are specifically described above, but the present application is not limited to the embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the utility model, and these equivalent modifications or replacements are all included in the range defined by the claims of the present application.
Claims
1. A bending machine characterized by comprising: The utility model relates to a bending machine, including: Positioning mechanism, including the positioning slot for placing the handle of surgical knife, the compression block that compresses the handle of surgical knife in the positioning slot, the compression drive unit that drives the compression block moves up and down; Bending mechanism, including first bending shaft, second bending shaft and bending drive unit, the first bending shaft is located in the side of the positioning slot, the bending drive unit is used for driving the rotation of second bending shaft makes the first bending shaft and second bending shaft respectively be located in the misplacement bending surgical knife head of both sides of surgical knife head, the shortest distance between the first bending shaft and second bending shaft can be adjusted relatively.
2. The bending machine according to claim 1, wherein: The bending mechanism includes a rotating seat, the bending drive unit is in transmission connection with the rotating seat, and the second bending shaft is adjustably arranged in a radial direction of a track formed by rotation of the rotating seat.
3. The bending machine according to claim 2, wherein: The rotating seat is provided with a limiting slot in the adjustable direction, the bottom of the second bending shaft is provided with a guide block matched with the limiting slot, and the guide block is slidably fixed in the limiting slot.
4. The bending machine according to claim 2, wherein: The first bending shaft is adjustably arranged in a radial direction of a track formed by rotation of the second bending shaft.
5. The bending machine according to claim 2, wherein: The positioning mechanism includes a positioning seat and an adjusting block, the positioning slot is arranged in the positioning seat, the first bending shaft is arranged in the adjusting block, and the adjusting block is adjustably arranged in the positioning seat.
6. The bending machine according to claim 5, wherein: The positioning seat is arranged in a guide slot, and the adjusting block is slidably fixed in the guide slot.
7. The bending machine according to claim 5, wherein: The first bending shaft is a wear-resistant member, and a wear-resistant sleeve is mounted on the top periphery of the second bending shaft.
8. The bending machine according to claim 7, wherein: The second bending shaft is provided with an annular step, and the lower end of the wear-resistant sleeve is positioned in the annular step.
9. The bending machine according to claim 1, wherein: The bending machine further includes a bending angle measuring mechanism, the bending angle measuring mechanism includes a three-axis moving assembly and a detection sensor, the detection sensor is used to detect the position of the bending knife head end when bending, and the three-axis moving assembly is used to drive the detection sensor to move.
10. The bending machine according to claim 2, wherein: The bending machine further includes a reset mechanism, the reset mechanism includes a first sensing module and a second sensing module, the first sensing module is arranged in the rotating seat, and the second sensing module is fixedly arranged relative to the positioning mechanism.