Water-cooled container corrugated plate forming device
By introducing clamping and pushing components into the water-cooled container corrugated plate forming device, the problems of unstable steel plate positioning and high cost caused by independent hydraulic cylinder drive of the mold are solved, realizing efficient and low-cost corrugated plate forming.
Patent Information
- Application Number
- CN202423036521.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-10
AI Technical Summary
The existing water-cooled container corrugated plate forming device does not fix the steel plate after positioning, which leads to instability of the forming mechanism and affects production efficiency. In addition, the forming mold corresponding to each corrugation is driven by an independent hydraulic cylinder, resulting in high production costs and complicated operation.
The steel plate is fixed by clamping and pushing components, and the steel plate is fixed by positioning and limiting plates. The stability and accuracy of the steel plate during the forming process are ensured by lifting drive components and clamping plates, reducing the reliance on independent hydraulic cylinders.
It improves the accuracy of corrugated board forming and the working efficiency of the equipment, reduces production costs, and simplifies the operation process.
Smart Images

Figure CN223588091U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to corrugated plate forming technical field, concretely relates to a water -cooled container corrugated plate forming device. BACKGROUND
[0002] Corrugated plate refers to the wave shape or continuous trapezoidal steel plate formed by processing, and is usually processed by a forming bender. The water-cooled container is a container with special temperature control function, using water as the cooling medium, and realizing heat transfer by means of the water circulation system. The water-cooled container is easy to be subjected to vibration and impact during transportation and use, and the wave shape of the corrugated plate increases the surface area, is beneficial to air heat exchange, and also enhances the compressive strength of the plate.
[0003] A corrugated steel web manufacturing profiling device with publication number CN212329358U discloses a profiling device for profiling steel plates, comprising a profiling mechanism for profiling steel plates and a device body for fixing the profiling mechanism, the profiling mechanism is installed on the device body, and an auxiliary mechanism is arranged outside the profiling mechanism. Since the steel plate is not fixed after positioning, the steel plate is heavy, and the profiling mechanism is easy to be unstable when pressed down, thereby producing a certain deviation and affecting production efficiency; since the structure of the device is set so that each profiling die corresponding to the wave is driven by an independent hydraulic cylinder, the production cost is high, and the device operation is also complex. Therefore, in order to solve the above problems, a water-cooled container corrugated plate forming device is provided. UTILITY MODEL CONTENTS
[0004] To solve the above technical problems, a water-cooled container corrugated plate forming device is provided, which solves the problems of the background technology, i.e. since the steel plate is not fixed after positioning, the steel plate is heavy, the profiling mechanism is easy to be unstable when pressed down, thereby producing a certain deviation and affecting production efficiency; since the structure of the device is set so that each profiling die corresponding to the wave is driven by an independent hydraulic cylinder, the production cost is high, and the device operation is also complex.
[0005] To achieve the above purposes, the utility model adopts the technical scheme that:
[0006] A water-cooled container corrugated plate forming device, comprising a rack, a profiling assembly, a pushing assembly and a clamping assembly, the profiling assembly, the pushing assembly and the clamping assembly are all installed on the rack, the rack comprises a workbench and a support seat, the top left side of the workbench is fixedly connected with the bottom of the support seat;
[0007] The forming assembly comprises a first forming upper die, a second forming upper die and a forming lower die, the bottom of the forming lower die is fixedly connected with the top of the workbench, the top of the supporting base is fixedly connected with a first lifting driving element and a second lifting driving element, the output ends of the first lifting driving element and the second lifting driving element are fixedly connected with the top of the first forming upper die and the second forming upper die respectively through the top of the supporting base;
[0008] The pushing assembly comprises a connecting groove, a lead screw one and a lead screw motor, the top of the workbench is provided with the connecting groove on both sides, the lead screw one is rotatably connected in the connecting groove, and the lead screw motor is arranged on the right side of the workbench.
[0009] The clamping assembly comprises a lifting base and a guide rod base, the side surfaces of the lifting base and the guide rod base are fixedly connected with the left side inner wall of the supporting base, and the top of the lifting base is fixedly installed with a lifting motor.
[0010] Preferably, the first forming upper die and the second forming upper die correspond to the positions of the forming lower die in up-down direction, and the first forming upper die is located in the middle of the supporting base.
[0011] Preferably, the upper portion of the forming lower die is provided with a groove, the shape of the first forming upper die is matched with the groove in the middle of the forming lower die, and the shape of the second forming upper die is matched with the grooves arranged in the direction from the middle to both sides of the forming lower die.
[0012] Preferably, the output end of the lead screw motor is fixedly connected with one end of the lead screw one, the surface of the lead screw one is screw-connected with a sliding block, the top of the sliding block is fixedly connected with an electric push rod, and the output end of the electric push rod is fixedly connected with a supporting plate.
[0013] Preferably, the top of the supporting plate is fixedly connected with an L-shaped positioning plate, the opposite side of the L-shaped positioning plate is provided with a spring, and the end, away from the L-shaped positioning plate, of the spring is fixedly connected with a limiting plate.
[0014] Preferably, the output end of the lifting motor is fixedly connected with a lead screw two, the surface of the lead screw two is screw-connected with a sliding block, and the side surface of the sliding block is fixedly connected with a clamping plate.
[0015] Preferably, the inside of the lifting base is provided with a groove, the lead screw two is located in the groove, and the top of the clamping plate is installed with a knob for controlling the clamping of the clamping plate on the steel plate.
[0016] Preferably, the guide rod base is screw-connected with a guide rod, the surface of the guide rod is installed with a guide rod connecting block, and the right side of the guide rod connecting block is fixedly connected with the left side of the clamping plate.
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] The utility model scheme through the additional clamping assembly and push assembly, before the beginning forming operation fixed and the spacing need processing steel sheet. The combination use of positioning plate and spacing plate can position the plate material quickly and accurately on the push assembly, then is transported to the clamping assembly by the clamping plate fixed, so that the steel sheet does not produce deviation when the forming mechanism depresses, guarantees the accuracy of forming operation, improves the work efficiency of wave plate forming equipment.
[0019] The utility model scheme sets up first forming upper die and second forming upper die, when wave plate forming processing is carried out, first depression first forming upper die, stamping out wave shape can also make steel sheet fixed, control clamping plate unloading force at this moment, then depression second forming upper die carries out next step forming operation. It strengthens the stability of the die, also ensures the accuracy of wave stamping. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is the three-dimensional structure schematic diagram of the utility model;
[0021] Figure 2 It is the structure schematic diagram of the front view of the utility model;
[0022] Figure 3 It is the structure schematic diagram of the right view of the utility model;
[0023] Figure 4 It is the structure schematic diagram of the push assembly and clamping assembly of the utility model.
[0024] Marked number in the drawing is:
[0025] 1, rack;11, workbench;12, support seat;
[0026] 2, forming assembly;21, first lifting drive part;22, second lifting drive part;23, first forming upper die;24, second forming upper die;25, forming lower die;
[0027] 3, push assembly;31, connecting groove;32, screw one;33, sliding block;34, electric push rod;35, support plate;36, L type positioning plate;37, spring;38, spacing plate;39, screw motor;
[0028] 4, clamping assembly;41, lifting base;42, screw two;43, sliding block;44, clamping plate;45, guide rod seat;46, guide rod;47, guide rod connecting block;48, lifting motor. DETAILED DESCRIPTION
[0029] The following description is used to disclose the utility model so that those skilled in the art can realize the utility model. The preferred embodiments in the following description are only as examples, and other obvious variants can be thought by those skilled in the art.
[0030] Referring to Figures 1 to 4 As shown in the drawings, a water-cooled container corrugated sheet forming device comprises a rack 1, a forming assembly 2, a pushing assembly 3 and a clamping assembly 4, the forming assembly 2, the pushing assembly 3 and the clamping assembly 4 are all installed on the rack 1, the rack 1 comprises a workbench 11 and a support seat 12, the top left side of the workbench 11 is fixedly connected with the bottom of the support seat 12.
[0031] Specifically, the forming assembly 2 comprises a first forming upper die 23, a second forming upper die 24 and a forming lower die 25, the bottom of the forming lower die 25 is fixedly connected with the top of the workbench 11, a groove is formed above the forming lower die 25, the corrugated wave shape punched out can make the corrugated sheet have stronger compression resistance and bending resistance, and the groove structure can naturally form a drainage channel, effectively avoiding water accumulation. The top of the support seat 12 is fixedly connected with a first lifting driving member 21 and a second lifting driving member 22, in this embodiment, the first lifting driving member 21 and the second lifting driving member 22 adopt oil cylinders, because they have powerful power output, they can bear larger load. The output ends of the first lifting driving member 21 and the second lifting driving member 22 are both penetrated through the top of the support seat 12 and are fixedly connected with the top of the first forming upper die 23 and the second forming upper die 24 respectively, the first forming upper die 23 is located in the middle of the support seat 12, the shape of the first forming upper die 23 is matched with the groove in the middle of the forming lower die 25, the positions of the first forming upper die 23 and the second forming upper die 24 correspond to the position of the forming lower die 25, the shape of the second forming upper die 24 is matched with the grooves arranged in the middle of the forming lower die 25 from the middle to the two sides.
[0032] Referring to Figure 4As shown, the pushing assembly 3 includes a connecting groove 31, a lead screw one 32 and a lead screw motor 39, the top of the workbench 11 is provided with the connecting groove 31 on both sides, the connecting groove 31 is rotatably connected with the lead screw one 32, the surface of the lead screw one 32 is threadedly connected with a sliding block 33, the top of the sliding block 33 is fixedly connected with an electric push rod 34, the output end of the electric push rod 34 is fixedly connected with a supporting plate 35, before and after the forming operation, the electric push rod 34 can be controlled to rise above the forming lower die 25 to lift the plate, which is convenient for transportation; when the forming starts, the electric push rod 34 can be lowered below the forming lower die 25 to avoid interfering with the operation. The top of the supporting plate 35 is fixedly connected with an L-shaped positioning plate 36, when the plate to be processed is placed, it is pushed until it stops against the L-shaped positioning plate 36 to achieve the primary positioning of the plate, which is convenient for subsequent limiting operation of the plate. The opposite side of the L-shaped positioning plate 36 is provided with a spring 37, the end of the spring 37 away from the L-shaped positioning plate 36 is fixedly connected with a limiting plate 38, and the opposite side of the limiting plate 38 is provided with a chamfer, which can ensure that the plate to be processed can be smoothly placed on the supporting plate 35, and then the spring 37 is compressed according to the width of the plate to achieve limiting. The lead screw motor 39 is arranged on the right side of the workbench 11, the output end of the lead screw motor 39 is fixedly connected with one end of the lead screw one 32, and the lead screw motor 39 drives the lead screw one 32 to rotate, so that the sliding block 33 can move in the connecting groove 31, and the electric push rod 34 is driven to realize the operation of transporting the plate to the specified position.
[0033] Further, in the above technical scheme, the clamping assembly 4 includes a lifting base 41 and a guide rod seat 45, the side surfaces of the lifting base 41 and the guide rod seat 45 are fixedly connected with the left inner wall of the supporting seat 12, the top of the lifting base 41 is fixedly installed with a lifting motor 48, the output end of the lifting motor 48 is fixedly connected with a lead screw two 42, the inside of the lifting base 41 is provided with a groove, the lead screw two 42 is located in the groove, the surface of the lead screw two 42 is threadedly connected with a sliding block 43, the side surface of the sliding block 43 is fixedly connected with a clamping plate 44, and the lifting motor 48 drives the lead screw two 42 to rotate, so that the sliding block 43 drives the clamping plate 44 to rise and fall to the specified position. The top of the clamping plate 44 is installed with a knob for controlling the clamping plate 44 to clamp the steel plate, after the clamping plate 44 is adjusted to the same horizontal line with the bottom of the supporting plate 35 by controlling the lifting motor 48, the plate is moved to the left of the clamping plate 44 by controlling the lead screw motor 39, and then the plate is clamped by rotating the knob, and the fixing operation of the plate to be processed is completed. The guide rod seat 45 is threadedly connected with a guide rod 46, the surface of the guide rod 46 is installed with a guide rod connecting block 47, and the right side of the guide rod connecting block 47 is fixedly connected with the left side of the clamping plate 44.
[0034] Working principle: the utility model device in use, first control electric push rod 34 to lift support plate 35 to the above of forming lower mould 25, then start screw motor 39 drive screw one 32 rotation, make slipper 33 drive electric push rod 34 remove to the right side of connecting groove 31. The steel plate material to be processed is placed on support plate 35, and limiting plate 38 is compressed spring 37 to realize limiting according to the width of the plate material, and the plate material is continuously pushed until it stops against L-shaped positioning plate 36. Then start lifting motor 48, adjust clamping plate 44 to the same horizontal line of the bottom of support plate 35, and then control screw motor 39 to move the plate to clamping plate 44 (the left side of L-shaped positioning plate 36 is flush with the left side of clamping plate 44), rotate the knob to clamp the plate, and then start lifting motor 48 to drive screw two 42 to rotate, make the slider 43 drive the clamping plate 44 to rise to the plate above the forming lower mould 25, and then control the electric push rod 34 to make the push assembly 3 descend below the forming lower mould 25 to avoid hindering subsequent processing. Start the first lifting drive 21 to drive the first forming upper mould 23 to press down, press the plate into the middle groove of the forming lower mould 25, complete the primary forming and fix the plate; control the clamping plate 44 to unload, and then start the second lifting drive 22 to drive the second forming upper mould 24 to press down, complete the forming operation. Then reset the first and second lifting drives 21 and 22, and the electric push rod 34 drives the support plate 35 to rise and lift the formed wave-shaped plate, and finally control the screw motor 39 to make the slipper 33 right move, and push the wave-shaped plate out of the device.
[0035] The basic principle, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model can have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A water-cooled container corrugated sheet forming apparatus comprising a frame (1), a forming assembly (2), a pushing assembly (3) and a clamping assembly (4), characterized in that: The forming assembly (2), the pushing assembly (3) and the clamping assembly (4) are all installed on the rack (1), the rack (1) comprises a workbench (11) and a support base (12), the top left side of the workbench (11) is fixedly connected with the bottom of the support base (12); The forming assembly (2) comprises a first forming upper die (23), a second forming upper die (24) and a forming lower die (25), the bottom of the forming lower die (25) is fixedly connected with the top of the workbench (11), the top of the support base (12) is fixedly connected with a first lifting driving element (21) and a second lifting driving element (22), the output ends of the first lifting driving element (21) and the second lifting driving element (22) are all fixedly connected with the top of the first forming upper die (23) and the second forming upper die (24) respectively through the top of the support base (12); The pushing assembly (3) comprises a connecting groove (31), a lead screw one (32) and a lead screw motor (39), the top of the workbench (11) is provided with the connecting groove (31) on both sides, the lead screw one (32) is rotatably connected in the connecting groove (31), and the lead screw motor (39) is arranged on the right side of the workbench (11); The clamping assembly (4) comprises a lifting base (41) and a guide rod base (45), the side surfaces of the lifting base (41) and the guide rod base (45) are fixedly connected with the left inner wall of the support base (12), and the top of the lifting base (41) is fixedly installed with a lifting motor (48).
2. A water cooled container wave plate forming apparatus as claimed in claim 1, wherein: The first forming upper die (23) and the second forming upper die (24) correspond to the positions of the forming lower die (25) in up and down directions, and the first forming upper die (23) is located in the middle of the support base (12).
3. A water cooled container wave panel forming apparatus as claimed in claim 1 wherein: A groove is formed above the forming lower die (25), the shape of the first forming upper die (23) is matched with the groove in the middle of the forming lower die (25), and the shape of the second forming upper die (24) is matched with the grooves arranged in the middle and the two sides of the forming lower die (25) in sequence.
4. A water cooled container wave panel forming apparatus as defined in claim 1 wherein: The output end of the lead screw motor (39) is fixedly connected with one end of the lead screw one (32), the surface of the lead screw one (32) is threadedly connected with a sliding block (33), the top of the sliding block (33) is fixedly connected with an electric push rod (34), and the output end of the electric push rod (34) is fixedly connected with a supporting plate (35).
5. A water cooled container wave panel forming apparatus as claimed in claim 4 wherein: The top of the supporting plate (35) is fixedly connected with an L-shaped positioning plate (36), the opposite side of the L-shaped positioning plate (36) is provided with a spring (37), and the end, away from the L-shaped positioning plate (36), of the spring (37) is fixedly connected with a limiting plate (38).
6. A water cooled container wave panel forming apparatus as defined in claim 1 wherein: The output end of the lifting motor (48) is fixedly connected with a lead screw two (42), the surface of the lead screw two (42) is threadedly connected with a sliding block (43), and the side surface of the sliding block (43) is fixedly connected with a clamping plate (44).
7. A water cooled container wave panel forming apparatus as claimed in claim 6 wherein: The inside of the lifting base (41) is provided with a groove, the lead screw two (42) is located in the groove, and the top of the clamping plate (44) is provided with a knob for controlling the clamping of the clamping plate (44) on the steel plate.
8. A water cooled container wave panel forming apparatus as defined in claim 6 wherein: The guide rod seat (45) is threadedly connected with a guide rod (46), the surface of the guide rod (46) is mounted with a guide rod connecting block (47), and the right side of the guide rod connecting block (47) is fixedly connected with the left side of the clamping plate (44).
Citation Information
Patent Citations
Profiling device for manufacturing corrugated steel webs
CN212329358U