Automatic forming machine for Xiaoqu fen-flavor distiller's yeast

Abstract

The utility model discloses an automatic forming machine for Xiaoqu fen-flavor distiller's yeast, which comprises a machine base and a forming die, a machine frame is arranged on the machine base, the machine frame comprises a connecting plate and a mounting plate, the connecting plate is connected with the machine base and the mounting plate, a hopper bin is arranged on the upper end face of the mounting plate, a forming air cylinder is arranged on the lower end face of the mounting plate, and the forming die is arranged on the machine base. A base plate is installed at the end of a telescopic rod of the forming air cylinder, a supporting plate is arranged under the base plate and located on the machine base, the forming mold comprises an upper mold body and a lower mold body, the upper mold body is installed on the base plate, a forming block is arranged on the matching face of the upper mold body and the lower mold body, and the lower mold body is installed on the supporting plate. A forming groove matched with the forming block is formed in the upper end face of the lower die, a curved block sliding way is arranged at the end, away from the connecting plate, of the machine base, and a belt conveyor is arranged at the outlet end of the curved block sliding way. According to the utility model, accurate control and efficient management of the distiller's yeast forming process are realized, so that the production efficiency and the quality stability of distiller's yeast are improved.

Description

Technical Field

[0001] This utility model relates to the field of koji-making equipment technology, and more specifically to an automatic forming machine for light-aroma koji. Background Technology

[0002] In traditional koji-making processes, the formation of small-batch, light-aroma koji relies primarily on manual labor. This is not only inefficient but also makes it difficult to ensure the consistency of the koji's shape and size, thus affecting subsequent fermentation and the quality of the liquor. Furthermore, manual operation also presents problems such as high labor intensity and difficulty in controlling hygiene conditions, hindering the large-scale and standardized production of koji.

[0003] With the continuous development of automation technology, some yeast forming equipment has emerged on the market. However, most of these machines are single-function and can only complete simple forming tasks, failing to meet the special needs of the small-batch, light-aroma yeast production process. For example, some machines cannot accurately control the size and shape of the yeast during the forming process, resulting in inconsistent product quality; others lack intelligent control and cannot be flexibly adjusted according to production needs, reducing production efficiency and flexibility. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide an automatic forming machine for light-aroma koji. This invention integrates automation and intelligent technologies to achieve precise control and efficient management of the koji forming process, thereby improving the production efficiency and quality stability of koji.

[0005] The purpose of this utility model is achieved through the following technical solution: an automatic forming machine for light-aroma type yeast, comprising a base and a forming mold, wherein a frame is provided on the base, the frame includes a connecting plate and a mounting plate, one end of the connecting plate is connected to the base, the mounting plate has the other end of the connecting plate, a hopper is provided on the upper surface of the mounting plate, a forming cylinder is installed on the lower surface of the mounting plate, a discharge port is provided at the lower end of the hopper, the discharge port is connected to a feeding telescopic pipe, and a metering switch is also provided at the discharge port, a base plate is installed at the end of the telescopic rod of the forming cylinder, a support plate is provided directly below the base plate and on the base, and the forming mold includes an upper mold and a lower mold, wherein the upper mold is mounted on... On the substrate, a forming block is provided on the mating surface of the upper and lower molds. The lower mold is mounted on the support plate. The upper end face of the lower mold is provided with a forming groove that mates with the forming block. The bottom of the forming groove is provided with a forming top block and a lifting hole. The machine base is located directly below the lower mold and is equipped with a lifting cylinder via a support column. The telescopic rod of the lifting cylinder passes through the support plate and is connected to the forming top block. A pushing cylinder is also provided on the side of the machine base near the connecting plate. The lower mold is also provided with a pushing groove that mates with the telescopic rod of the pushing cylinder. A curved block slide is provided at the end of the machine base away from the connecting plate. The curved block slide and the pushing groove are on the same straight line. A belt conveyor is provided at the outlet end of the curved block slide.

[0006] In one preferred embodiment, the support plate is provided with guide posts, and the base plate is provided with guide holes that cooperate with the guide posts.

[0007] In one preferred embodiment, the guide hole is provided with an annular groove, and a ball bearing is provided in the annular groove, the ball bearing cooperating with the guide post.

[0008] In one preferred embodiment, a closed door is provided on the side wall of the machine base, and a tool rack is provided inside the machine base corresponding to the closed door.

[0009] In one preferred embodiment, a height adjustment mechanism is provided between the cylinder body of the push cylinder and the base.

[0010] In one preferred embodiment, the height adjustment mechanism includes a connecting block and an adjusting screw disposed on the connecting block and capable of free rotation, and the base is provided with a threaded hole that mates with the adjusting screw.

[0011] In one preferred embodiment, the curved slide is equipped with a movable cover.

[0012] The beneficial effects of this utility model are: This utility model can automatically, accurately and efficiently complete the formation of light-aroma koji, mainly by integrating automation and intelligent technologies to achieve precise control and efficient management of the koji formation process, thereby improving the production efficiency and quality stability of koji. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] In the diagram, 1-base, 11-support column, 12-curved block slide, 13-movable cover, 14-height adjustment mechanism, 15-closed door, 2-forming mold, 21-upper mold, 211-forming block, 22-lower mold, 221-forming groove, 222-forming top block, 223-lifting hole, 224-pushing groove, 3-frame, 31-connecting plate, 32-mounting plate, 4-hopper, 41-discharge port, 42-feeding telescopic pipe, 43-quantitative switch, 5-forming cylinder, 6-base plate, 7-support plate, 71-guide column, 8-lifting cylinder, 9-pushing cylinder, 10-belt conveyor. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0017] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0018] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0019] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the utility model product is in use. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0020] The terms “first,” “second,” “third,” etc., are used only to distinguish descriptions and should not be interpreted as indicating or implying relative importance.

[0021] The terms "parallel" and "perpendicular" do not mean that the components must be absolutely parallel or perpendicular, but rather that they can be slightly tilted. For example, "parallel" simply means that its direction is more parallel than "perpendicular," not that the structure must be completely parallel, but that it can be slightly tilted.

[0022] The terms "horizontal," "vertical," and "sag" do not imply that a component must be absolutely horizontal, vertical, or sagging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," not that the structure must be completely horizontal, but can be slightly tilted.

[0023] Furthermore, terms like "roughly" and "basically" are used to indicate that the content does not require absolute precision, but rather allows for a certain degree of deviation. For example, "roughly equal" does not simply mean absolute equality; in actual production and operation, achieving absolute "equality" is difficult, and a certain degree of deviation is generally present. Therefore, besides absolute equality, "roughly equal to" also includes the aforementioned situation where a certain degree of deviation exists. Using this as an example, in other cases, unless otherwise specified, terms like "roughly" and "basically" have similar meanings.

[0024] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0025] See Figure 1This utility model provides a technical solution: an automatic forming machine for light-aroma type liquor yeast, including a base 1 and a forming mold 2. A frame 3 is provided on the base 1. The frame 3 includes a connecting plate 31 and a mounting plate 32. One end of the connecting plate 31 is connected to the base 1, and the other end of the mounting plate 32 is provided on the mounting plate 32. A hopper 4 is provided on the upper surface of the mounting plate 32, and a forming cylinder 5 is installed on the lower surface of the mounting plate 32. A discharge port 41 is provided at the lower end of the hopper 4, and a feeding telescopic pipe 42 is connected to the discharge port 41. The discharge port 41 is also provided with a quantitative switch 43. A base plate 6 is installed at the end of the telescopic rod of the forming cylinder 5. A support plate 7 is provided directly below the base plate 6 and located on the base 1. The forming mold 2 includes an upper mold 21 and a lower mold 22. The upper mold 21 is installed on the base plate 6. The lower mold 22 has a forming block 211 on its mating surface. The lower mold 22 is mounted on the support plate 7. The upper end of the lower mold 22 has a forming groove 221 that mates with the forming block 211. The bottom of the forming groove 221 has a forming top block 222 and a lifting hole 223. The machine base 1 is located directly below the lower mold 22 and is equipped with a lifting cylinder 8 via a support column 11. The telescopic rod of the lifting cylinder 8 passes through the support plate 7 and is connected to the forming top block 222. A push cylinder 9 is also provided on the side of the machine base 1 near the connecting plate 31. The lower mold 22 also has a push groove 224 that mates with the telescopic rod of the push cylinder 9. A curved block slide 12 is provided at the end of the machine base 1 away from the connecting plate 31. The curved block slide 12 and the push groove 224 are on the same straight line. A belt conveyor 10 is provided at the outlet end of the curved block slide 12. This invention can automatically, accurately, and efficiently complete the formation of light-aroma koji. It mainly achieves precise control and efficient management of the koji formation process by integrating automation and intelligent technologies, thereby improving the production efficiency and quality stability of the koji.

[0026] Preferably, the support plate is provided with guide posts 71, and the base plate 6 is provided with guide holes that cooperate with the guide posts 71. The guide posts 71 not only serve a guiding function, but also ensure that there is no misalignment when the upper mold 21 and the lower mold 22 are connected during molding, which can effectively protect the mold, reduce mold damage, and increase its service life.

[0027] Preferably, the guide hole is provided with an annular groove, and a ball bearing is provided in the annular groove. The ball bearing cooperates with the guide post 71. This avoids friction between the guide post 71 and the guide hole, which would cause wear, and the ball bearing also makes the sliding smoother.

[0028] Preferably, the machine base 1 has a closed door 15 on its side wall, and a tool rack is provided inside the machine base 1 corresponding to the closed door 15. The tool rack facilitates the placement of maintenance tools, making it easier to retrieve and place tools for maintenance or mold replacement, while also keeping the area around the equipment clean and improving the working environment.

[0029] Preferably, a height adjustment mechanism 14 is provided between the cylinder body of the push cylinder 9 and the machine base 1. The height is adjustable, which allows the push cylinder 9 to adapt to more types of molds.

[0030] Preferably, the height adjustment mechanism 14 includes a connecting block and an adjusting screw that is mounted on the connecting block and can rotate freely. The base 1 has a threaded hole that mates with the adjusting screw. When changing molds, the height of the push cylinder 9 can be adjusted for different molds to achieve the desired operation.

[0031] Preferably, the koji block slide 12 is equipped with a movable cover 13. This cover acts as a barrier, effectively preventing the koji from flying off the slide 12 and falling to the ground when the pushing force of the pushing cylinder 9 is too great, and also reducing the loss of koji material. Because fallen koji is easily contaminated with other fungi, its effectiveness will be greatly reduced, and therefore fallen koji cannot be used.

[0032] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or the technology or knowledge in related fields. Modifications and variations made by those skilled in the art that do not depart from the technology and scope of this utility model should be within the protection scope of the appended claims.

Claims

1. An automatic forming machine for light-aroma type liquor yeast, characterized in that: The system includes a base and a forming mold. A frame is mounted on the base, and the frame includes a connecting plate and a mounting plate. One end of the connecting plate is connected to the base, and the other end of the mounting plate is located on the mounting plate. A hopper is mounted on the upper surface of the mounting plate, and a forming cylinder is mounted on the lower surface. A discharge port is located at the lower end of the hopper, and a feeding telescopic pipe is connected to the discharge port. The discharge port also has a metering switch. A base plate is mounted on the end of the telescopic rod of the forming cylinder. A support plate is located directly below the base plate and on the base. The forming mold includes an upper mold and a lower mold. The upper mold is mounted on the base plate, and the mating surfaces of the upper and lower molds have forming... The lower mold is mounted on the support plate. The upper surface of the lower mold has a forming groove that mates with the forming block. The bottom of the forming groove has a forming top block and a lifting hole. The machine base is located directly below the lower mold and is equipped with a lifting cylinder via a support column. The telescopic rod of the lifting cylinder passes through the support plate and is connected to the forming top block. A push cylinder is also provided on the side of the machine base near the connecting plate. The lower mold also has a push groove that mates with the telescopic rod of the push cylinder. A curved block slide is provided at the end of the machine base away from the connecting plate. The curved block slide and the push groove are on the same straight line. A belt conveyor is provided at the outlet end of the curved block slide.

2. The automatic forming machine for light-aroma type yeast as described in claim 1, characterized in that: The support plate is provided with guide posts, and the base plate is provided with guide holes that cooperate with the guide posts.

3. The automatic forming machine for light-aroma type yeast as described in claim 2, characterized in that: The guide hole is provided with an annular groove, and a ball bearing is provided in the annular groove. The ball bearing cooperates with the guide post.

4. The automatic forming machine for light-aroma type yeast as described in claim 1, characterized in that: The machine base has a closed door on its side wall, and a tool rack is provided inside the machine base corresponding to the closed door.

5. The automatic forming machine for light-aroma type yeast as described in claim 1, characterized in that: A height adjustment mechanism is provided between the cylinder body of the push cylinder and the base.

6. The automatic forming machine for light-aroma type yeast as described in claim 5, characterized in that: The height adjustment mechanism includes a connecting block and an adjusting screw that is mounted on the connecting block and can rotate freely. The base is provided with a threaded hole that mates with the adjusting screw.

7. The automatic forming machine for light-aroma type yeast as described in claim 1, characterized in that: The curved slide is equipped with a movable cover.

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