Device for forging automatic cooling die
By using a photoelectric switch to trigger the solenoid valve and water pump to automatically spray coolant, the problem of manually cooling the mold at regular intervals during the forging process is solved, realizing automated cooling of the mold, reducing costs and error rates, and improving cooling efficiency.
Patent Information
- Application Number
- CN202423044645.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-10
AI Technical Summary
During the forging process, the need for personnel to periodically cool the mold increases costs and error rates, and existing technologies make it difficult to achieve automated cooling.
A photoelectric switch triggers a solenoid valve and a water pump to automatically spray coolant to cool the mold. The automatic cooling of the mold is achieved by using a hydraulic drive rod and a liquid storage ring.
It achieves automated cooling of the mold, reduces labor costs and error rates, and improves cooling efficiency.
Smart Images

Figure CN223588271U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a kind of device of automatic cooling die of forging, in particular to a kind of device of automatic cooling die of forging, belong to forging technical field. BACKGROUND
[0002] Forging is a kind of processing method that utilizes forging machinery to the strength of blank, so that it generates plastic deformation to obtain certain mechanical performance, certain shape and size of forging, and is one of two major components of forging and stamping.
[0003] When material is forged, two or more dies are usually used, and one of the dies is heated to reduce the strength of the blank, making it easier to form the blank by stamping. During this process, the stamping die needs to be cooled down by the staff at regular intervals to prevent the high temperature of the stamping die from damaging the blank. However, regular cooling by personnel not only increases the cost of personnel use, but also increases the error rate of personnel use.
[0004] Therefore, it is necessary to improve the device for cooling die of forging to solve the above problems. INVENTION CONTENTS
[0005] The utility model aims at providing a kind of device of automatic cooling die of forging, when upper die is pressed to position, upper die automatic return can be triggered to photoelectric switch, so that photoelectric switch can be opened to electromagnetic valve and water pump connected with electric signal, cooling liquid is ejected to carry out the effect of die cooling.
[0006] In order to achieve the above purpose, the main technical scheme of the utility model comprises: the device of automatic cooling die of forging includes lower die and automatic water spraying mechanism arranged on one side of the lower die, the automatic water spraying mechanism includes water storage tank, liquid storage ring fixedly arranged at one end of the lower die, liquid storage ring and water storage tank are communicated by liquid storage pipe, and photoelectric switch is used for height detection of the upper die.
[0007] Among them, photoelectric switch can open electromagnetic valve and water pump connected with electric signal, so that liquid storage ring can spray cooling liquid to the outside.
[0008] Preferably, the lower die is connected with the upper die by a plurality of hydraulic drive rods, and the two ends of the hydraulic drive rod are fixedly connected with the lower die and the upper die respectively.
[0009] Among them, through hydraulic drive rod, the upper die can process the material in the lower die.
[0010] Preferably, the upper mold is located at the output end of the hydraulic driving rod, and the hydraulic driving rod is used for driving the upper mold.
[0011] The hydraulic driving rod drives the upper mold to move vertically.
[0012] Preferably, the movable base for position adjustment is fixedly arranged at the bottom of the water storage tank, a supporting rod is fixedly installed on one side of the movable base, and the photoelectric switch is fixedly arranged at the end of the supporting rod away from the movable base.
[0013] When the staff needs to move the water storage tank, the staff can directly push the water storage tank.
[0014] Preferably, a plurality of pulleys are rotatably connected to the bottom of the movable base, and the pulleys are used for moving the movable base.
[0015] The pulleys provide the movable base with a moving effect, so that the movable base provides the water storage tank with a moving effect.
[0016] Preferably, a time relay is fixedly installed in the middle of the supporting rod, the photoelectric switch is electrically connected to the time relay through a power line, and the time relay is electrically connected to an electromagnetic valve through a connecting line.
[0017] The photoelectric switch is electrically connected to the electromagnetic valve through the time relay, so that the transmission of signals is more stable.
[0018] Preferably, the electromagnetic valve is fixedly connected to the infusion tube, and the electromagnetic valve is used for opening and closing the infusion tube.
[0019] The opening or closing of the electromagnetic valve can open or close the delivery of the cooling liquid.
[0020] Preferably, a water pump is arranged in the water storage tank, and the water pump is electrically connected to the photoelectric switch.
[0021] The water pump provides power for the delivery of the cooling liquid, so that the cooling liquid flows into the liquid storage ring through the infusion tube.
[0022] Preferably, a plurality of spray heads are rotatably connected to one side of the liquid storage ring, and the spray heads are in communication with the inside of the liquid storage ring and are used for spraying the cooling liquid.
[0023] The spray heads can be used to spray the cooling liquid outward, so that the cooling liquid can cool the mold.
[0024] Preferably, the lower mold and the inside of the liquid storage ring are respectively provided with an extrusion cavity for product stamping and a retention cavity for retaining the cooling liquid.
[0025] Wherein, through the retention cavity, the space inside the liquid storage ring can be filled, so that the sprayed cooling liquid is more uniform, and the extrusion chamber can make the material inside be extruded into a shape.
[0026] The utility model at least has following beneficial effects:
[0027] 1, the setting of photoelectric switch can detect the upper die, when the upper die is pressed to the position, the upper die automatic return can trigger the photoelectric switch, make photoelectric switch can open electromagnetic valve and water pump connected with electric signal, and then cooling liquid can pass through infusion tube and be rapidly led to the inside of liquid storage ring, make cooling liquid spray, when the upper die continues to press, photoelectric switch will not trigger water pump and electromagnetic valve, and then the liquid storage ring will not spray cooling liquid. BRIEF DESCRIPTION OF DRAWINGS
[0028] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and serve to explain the principles of the application, and do not limit the application. In the drawings:
[0029] Figure 1 It is a whole three-dimensional structure diagram of the device for the automatic cooling die of forging in the utility model;
[0030] Figure 2 It is a side view structure diagram of the device for the automatic cooling die of forging in the utility model;
[0031] Figure 3 It is a liquid storage ring and infusion tube connection structure diagram of the device for the automatic cooling die of forging in the utility model;
[0032] Figure 4 It is a lower die internal structure diagram of the device for the automatic cooling die of forging in the utility model.
[0033] In the drawing, 1, lower die; 2, hydraulic drive rod; 3, upper die; 4, liquid storage ring; 401, spray head; 5, water storage tank; 6, moving base; 7, support rod; 8, photoelectric switch; 9, infusion tube; 10, electromagnetic valve; 11, time relay; 12, connecting wire; 13, extrusion cavity; 14, retention cavity. DETAILED DESCRIPTION
[0034] The embodiments of the present application will be described in detail below with the accompanying drawings and examples, so that the realization process of how to apply technical means to solve technical problems and achieve technical effects of the present application can be fully understood and implemented.
[0035] As Figures 1-4As shown, an automatic cooling device for forging dies includes a lower die 1 and an automatic water spraying mechanism disposed on one side of the lower die 1. The automatic water spraying mechanism can cool the die after use for future use. The automatic water spraying mechanism includes a water tank 5, a liquid storage ring 4 fixedly disposed at one end of the lower die 1, a liquid delivery pipe 9 for connecting the liquid storage ring 4 and the water tank 5, and a photoelectric switch 8. An upper die 3 for die stamping is disposed at one end of the lower die 1, and the photoelectric switch 8 is used for height detection of the upper die 3.
[0036] A water pump is fixedly installed inside the water tank 5. The water pump is electrically connected to the photoelectric switch 8. The water tank 5 is connected to the liquid storage ring 4 through the liquid delivery pipe 9, so that the water tank 5 can use its internal water pump to deliver coolant for mold cooling to the inside of the liquid storage ring 4. This allows the liquid storage ring 4 to spray coolant outward, thereby achieving the effect of cooling the mold. The photoelectric switch 8 is set to detect the upper mold 3. When the upper mold 3 is pressed down to the position, the upper mold 3 automatically returns and triggers the photoelectric switch 8, which then opens the solenoid valve 10 and the water pump connected to it by the electrical signal. Then, the coolant can be quickly delivered to the inside of the liquid storage ring 4 through the liquid delivery pipe 9. Conversely, when the upper mold 3 continues to press down, the photoelectric switch 8 will not trigger the water pump and the solenoid valve 10 will close, thus preventing the liquid storage ring 4 from spraying coolant.
[0037] Furthermore, such as Figure 1 As shown, the lower mold 1 is connected to the upper mold 3 via multiple hydraulic drive rods 2. The two ends of the hydraulic drive rods 2 are fixedly connected to the lower mold 1 and the upper mold 3 respectively. The hydraulic drive rods 2 are used to drive the upper mold 3. The arrangement of multiple hydraulic drive rods 2 can drive the upper mold 3 to move vertically, so that the upper mold 3 can be used to process the material inside the lower mold 1. At the same time, the extension and retraction of the hydraulic drive rods 2 can be restricted so that the upper mold 3 will not contact the upper surface of the lower mold 1 after it falls, thereby avoiding the impact of the upper mold 3 falling on the liquid storage ring 4 and the equipment on it.
[0038] Furthermore, such as Figure 2As shown, the bottom of the water storage tank 5 is fixedly provided with a moving base 6 for position adjustment, one side of the moving base 6 is fixedly installed with a support rod 7, the photoelectric switch 8 is fixedly arranged at the end of the support rod 7 away from the moving base 6, and the time relay 11 is fixedly installed at the middle of the support rod 7. The photoelectric switch 8 is electrically connected with the time relay 11 through a power line, the time relay 11 is electrically connected with the electromagnetic valve 10 through a connecting line 12, the electromagnetic valve 10 is fixedly connected with the infusion tube 9, and the electromagnetic valve 10 is used for opening and closing the infusion tube 9. The setting of the support rod 7 can fix the positions of the photoelectric switch 8 and the time relay 11, so that the photoelectric switch 8 can detect the upper mold 3 at a certain height, and the photoelectric switch 8 can be electrically connected with the electromagnetic valve 10 through the time relay 11, so that the signal transmission is more stable. The moving base 6 can not only fix the support rod 7, but also can be directly pushed when the staff needs to move the position of the water storage tank 5.
[0039] Further, as shown in the drawings, Figures 3-4 As shown, the side of the liquid storage ring 4 is rotatably connected with a plurality of spray heads 401, the spray heads 401 are communicated with the inside of the liquid storage ring 4 for spraying the cooling liquid, and the lower mold 1 and the inside of the liquid storage ring 4 are respectively provided with an extrusion cavity 13 for product stamping and a retention cavity 14 for retaining the cooling liquid. The retention cavity 14 is left in the inside of the liquid storage ring 4, so that the cooling liquid can be retained for a period of time after flowing into the inside of the liquid storage ring 4 through the infusion tube 9, and then sprayed outward by the spray heads 401 under the action of pressure. Meanwhile, the angle of the spray heads 401 can be adjusted to meet different cooling requirements.
[0040] In this embodiment, as shown in the drawings, Figures 1-4 The principle of the device for automatically cooling the forging mold provided by the embodiment is as follows:
[0041] The water storage tank 5 is communicated with the liquid storage ring 4 through the infusion tube 9, so that the water pump in the water storage tank 5 can deliver the cooling liquid for cooling the mold to the inside of the liquid storage ring 4, so that the liquid storage ring 4 can spray the cooling liquid outward to achieve the effect of cooling the mold. The setting of the photoelectric switch 8 can detect the upper mold 3, and when the upper mold 3 is pressed to a position, the automatic return of the upper mold 3 can trigger the photoelectric switch 8, so that the photoelectric switch 8 can open the electromagnetic valve 10 and the water pump electrically connected with the electromagnetic valve 10, and then the cooling liquid can quickly flow into the inside of the liquid storage ring 4 through the infusion tube 9.
[0042] Within the scope of the utility model concept described in this paper, the above teachings or related technical or knowledge are changed. The changes and variations made by the personnel in the field shall not deviate from the spirit and scope of the utility model, and shall be within the protection scope of the claims of the utility model.
Claims
1. An apparatus for forging an automatic cooling mold, comprising a lower mold (1) and an automatic water spraying mechanism provided on one side of the lower mold (1), characterized in that, The automatic water spraying mechanism comprises a water storage tank (5), a liquid storage ring (4) fixedly arranged at one end of the lower mold (1), a liquid delivery pipe (9) for communication between the liquid storage ring (4) and the water storage tank (5), and a photoelectric switch (8), one end of the lower mold (1) is provided with an upper mold (3) for mold stamping forming, and the photoelectric switch (8) is used for height detection of the upper mold (3).
2. A device for automatically cooling a forging die according to claim 1, characterized in that: The lower mold (1) is connected with the upper mold (3) through a plurality of hydraulic drive rods (2), and the two ends of the hydraulic drive rod (2) are fixedly connected with the lower mold (1) and the upper mold (3) respectively.
3. A device for automatically cooling a forging die according to claim 2, characterized in that: The upper mold (3) is located at the output end of the hydraulic drive rod (2), and the hydraulic drive rod (2) is used for driving the upper mold (3).
4. An apparatus for automatically cooling a forging die as defined in claim 1 wherein: The water storage tank (5) is fixedly provided with a movable base (6) for position adjustment at the bottom, one side of the movable base (6) is fixedly installed with a supporting rod (7), and the photoelectric switch (8) is fixedly arranged at one end of the supporting rod (7) away from the movable base (6).
5. A device for automatically cooling a forging die according to claim 4, characterized in that: The movable base (6) is rotatably connected with a plurality of pulleys at the bottom, and the pulleys are used for moving the movable base (6).
6. A device for automatically cooling a forging die according to claim 5, characterized in that: The supporting rod (7) is fixedly installed with a time relay (11) at the middle, the photoelectric switch (8) is electrically connected with the time relay (11) through a power line, and the time relay (11) is electrically connected with an electromagnetic valve (10) through a connecting line (12).
7. A device for automatically cooling a forging die according to claim 6, characterized in that: The electromagnetic valve (10) is fixedly connected with the liquid delivery pipe (9), and the electromagnetic valve (10) is used for switching the liquid delivery pipe (9).
8. An apparatus for automatically cooling a forging die as defined in claim 1 wherein: The water storage tank (5) is provided with a water pump inside, and the water pump is electrically connected with the photoelectric switch (8).
9. An apparatus for automatically cooling a forging die as defined in claim 1 wherein: A plurality of spray heads (401) are rotatably connected at one side of the liquid storage ring (4), the spray heads (401) are communicated with the inside of the liquid storage ring (4) for spraying of the cooling liquid.
10. An apparatus for automatically cooling a forging die as defined in claim 1 wherein: The lower mold (1) and the liquid storage ring (4) are respectively provided with an extrusion cavity (13) for product stamping forming and a retention cavity (14) for retention of the cooling liquid.