Fixed-length cutting device for solar frame
By designing a solar panel frame length-cutting device that includes an electric slide rail, an electric cylinder, and a servo motor, the problems of automatic feeding and limit adjustment were solved, achieving efficient automated length cutting and improving cutting accuracy and efficiency.
Patent Information
- Application Number
- CN202423011924.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-06
AI Technical Summary
Existing solar panel frame cutting devices cannot achieve automatic feeding and automatic adjustment of limit positions, resulting in low automation and inability to achieve fixed-length cutting.
A fixed-length cutting device was designed, comprising a base, a loading platform, a top plate, and a cabinet. It utilizes components such as electric slide rails, electric cylinders, and servo motors to achieve automatic feeding, clamping and fixing, and fixed-length cutting. The cutting speed and position are adjusted by a servo motor controller, and cutting is performed in conjunction with the lower cutting groove.
It enables automated fixed-length cutting of solar panel frame materials, improving the degree of automation in cutting and ensuring the accuracy and efficiency of each cut.
Smart Images

Figure CN223588880U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to solar frame processing technical field, especially relate to a fixed length cutting device of solar frame. BACKGROUND
[0002] Solar frame refers to the aluminum alloy section fixed frame and support of photovoltaic solar cell panel assembly. It is mainly used for fixing, sealing solar cell assembly, enhancing assembly strength, prolonging service life, and facilitating transportation and installation. Solar frame mainly adopts aluminum alloy material. This is because aluminum alloy has excellent properties such as high strength, strong firmness, good conductivity, corrosion resistance and oxidation resistance, strong tensile strength, convenient transportation and installation, and easy recycling. During production, a special cutting device is needed to cut the solar frame material, which is convenient for subsequent assembly production.
[0003] The cutting device of the solar frame has the following shortcomings: 1. It cannot realize automatic feeding and cannot automatically adjust the limiting position of the end of the solar frame material for each cutting, thus realizing fixed length cutting and low automation degree. Therefore, the technical personnel in the field provides a fixed length cutting device of solar frame to solve the problems raised in the above background technology. CONTENT OF THE UTILITY MODEL
[0004] The main purpose of the utility model is to provide a fixed length cutting device of solar frame to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical scheme:
[0006] A fixed length cutting device of solar frame, comprising a base, a material loading table, a top plate and a cabinet body.
[0007] The top of the base is provided with a cabinet body through bolts, and the top of the cabinet body is provided with electric sliding rails through support plates on both sides. A material loading table is arranged between the electric sliding rails. A U-shaped plate is installed on the top of the material loading table through screws, and roller shafts are installed in the U-shaped plate at equal distances through bearings. Side plates are installed on both sides of the top of the U-shaped plate through screws. A second electric cylinder is installed on the outside of the side plates through a mounting seat, and a clamping plate is installed on the output shaft of the second electric cylinder through screws. A top plate is installed on both sides of the top of the base through support columns. A first electric cylinder is installed on the top of the top plate through a mounting seat. An active plate is connected to the output shaft of the first electric cylinder through a connecting disc. A hanging plate is welded to the bottom of the active plate, and a servo motor is installed on one side of the hanging plate through bolts. A cutting disc is installed on the output shaft of the servo motor through a mounting disc. A third electric cylinder is installed at one end of the bottom of the material loading table through a mounting seat. A measurement plate is installed on the output shaft of the third electric cylinder through bolts, and the top end of the measurement plate is higher than the top of the roller shaft.
[0008] As a further scheme of the utility model: the other side of the hanging plate is provided with a servo motor controller through screws, the output end of the servo motor controller is electrically connected with the input end of the servo motor through wires, the servo motor controller is used for automatically controlling the start-stop and rotation rate of the servo motor, and different use requirements are met.
[0009] As a further scheme of the utility model: lower knife grooves are arranged between the roller shafts and opposite the cutting disc, the lower knife grooves are used in cooperation with the cutting disc, and the cutting disc falls into the lower knife groove to realize cutting of the material.
[0010] As a further scheme of the utility model: electric sliding blocks are arranged at the two side corners of the material loading table through screws and located in the electric sliding rails.
[0011] As a further scheme of the utility model: guide sleeves are arranged at the corners of the movable plate, and the supporting columns penetrate through the guide sleeves.
[0012] As a further scheme of the utility model: a side door is connected to one side of the cabinet through a rotating shaft.
[0013] Compared with the prior art, the utility model has the advantages that:
[0014] 1. The material loading table is automatically slid out from the feeding side by the electric sliding rail, the solar frame material to be cut is placed on the roller shaft on the top of the material loading table, the material loading table is automatically slid to the cutting station by the electric sliding rail, the measuring plate is moved according to the length to be cut by the third electric cylinder, the limiting position of the end part of the solar frame material cut each time is automatically adjusted, so that the fixed-length cutting is realized, and the degree of automation is high.
[0015] 2. Before cutting, the clamping plates are moved towards each other by the second electric cylinder, the solar frame material is clamped and fixed automatically, the servo motor power supply is turned on, the cutting disc is rapidly rotated by the servo motor, the movable plate is pushed by the first electric cylinder, the servo motor and the cutting disc are moved downwards, the solar frame material is automatically cut, after cutting, the clamping plate is loosened, the roller shaft pushes the solar frame material forward, one end of the solar frame material is in contact with the measuring plate, and the solar frame material is cut again after being clamped. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a whole structure schematic view of the fixed-length cutting device of the solar frame.
[0017] Fig. 2 It is a side view of the fixed-length cutting device of the solar frame.
[0018] Fig. 3The utility model discloses a fixed length cutting device's lower knife groove and clamping plate structure schematic view of solar frame.
[0019] In the drawing: 1, cabinet body; 2, support column; 3, movable plate; 4, guide sleeve; 5, no. 1 electric cylinder; 6, top plate; 7, side plate; 8, no. 2 electric cylinder; 9, U-shaped plate; 10, material loading table; 11, electric slide rail; 12, support plate; 13, roller shaft; 15, side door; 16, base; 17, cutting disc; 18, servo motor; 19, hanging plate; 20, servo motor controller; 21, lower knife groove; 22, clamping plate; 23, no. 3 electric cylinder; 24, measurement opposite plate. DETAILED DESCRIPTION
[0020] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0021] Please refer to Figs. 1-3 In the embodiments of the utility model, a fixed length cutting device of solar frame includes base 16, material loading table 10, top plate 6 and cabinet body 1.
[0022] The top of base 16 is provided with cabinet body 1 through bolt, and the top of cabinet body 1 is provided with electric slide rail 11 through support plate 12 on both sides, and material loading table 10 is arranged between electric slide rail 11, the top of material loading table 10 is provided with U-shaped plate 9 through screw, and roller shaft 13 is arranged in U-shaped plate 9 through bearing at equal distance, the top of both sides of U-shaped plate 9 is provided with side plate 7 through screw, the outer side of side plate 7 is provided with no. 2 electric cylinder 8 through mounting seat, and the output shaft of no. 2 electric cylinder 8 is provided with clamping plate 22 through screw, the top of base 16 and the both sides of cabinet body 1 are provided with top plate 6 through support column 2, the top of top plate 6 is provided with no. 1 electric cylinder 5 through mounting seat, the output shaft of no. 1 electric cylinder 5 is connected with movable plate 3 through connecting disc, the bottom of movable plate 3 is welded with hanging plate 19, and the side of hanging plate 19 is provided with servo motor 18 through bolt, the output shaft of servo motor 18 is provided with cutting disc 17 through mounting disc, one end of the bottom of material loading table 10 is provided with no. 3 electric cylinder 23 through mounting seat, the output shaft of no. 3 electric cylinder 23 is provided with measurement opposite plate 24 through bolt, and the top of measurement opposite plate 24 is higher than the top of roller shaft 13.
[0023] The other side of the hanging plate 19 is provided with a servo motor controller 20 through screw mounting, the output end of the servo motor controller 20 is electrically connected with the input end of the servo motor 18 through wires; the start-stop and rotation rate of the servo motor 18 are automatically controlled by the servo motor controller 20, and different use requirements are met.
[0024] The lower knife grooves 21 are arranged between the roller shafts 13 and opposite the cutting disc 17; the cutting disc 17 is used in cooperation with the lower knife grooves 21, and the cutting disc 17 falls into the lower knife grooves 21 to realize cutting of the material.
[0025] The electric sliding blocks are arranged at the corners of the two sides of the material loading table 10 and are located in the electric sliding rails 11; the electric sliding blocks slide in the electric sliding rails 11, so that the material loading table 10 is automatically slid.
[0026] The guide sleeves 4 are arranged at the corners of the movable plate 3 and the supporting columns 2 penetrate through the guide sleeves 4; the guide sleeves 4 are arranged outside the supporting columns 2, so that the stability of the movable plate 3 in movement is improved.
[0027] The side door 15 is connected to one side of the cabinet body 1 through a rotating shaft; the side door 15 seals the cabinet body 1, and the cabinet body 1 is convenient for storing and replacing equipment parts.
[0028] The working principle of the utility model is as follows: the material loading table 10 is automatically slid out from the feeding side by the electric sliding rails 11, the solar frame material to be cut is arranged on the roller shafts 13 on the top of the material loading table 10, the material loading table 10 is automatically slid to the cutting station by the electric sliding rails 11, according to the length to be cut, the measuring plate 24 is moved by the No. 3 electric cylinder 23, the limiting position of the end part of the solar frame material cut each time is automatically adjusted, so that the fixed-length cutting is realized, the degree of automation is high, before cutting, the clamping plates 22 are moved towards each other by the No. 2 electric cylinder 8, the solar frame material is clamped and fixed automatically, the power supply of the servo motor 18 is connected, the cutting disc 17 is rapidly rotated by the servo motor 18, the movable plate 3 is pushed by the No. 1 electric cylinder 5, the servo motor 18 and the cutting disc 17 are moved downwards, the solar frame material is automatically cut, after cutting, the clamping plates 22 are loosened, the solar frame material is pushed forward by the roller shafts 13, one end is in contact with the measuring plate 24, and the solar frame material is cut again after being clamped.
[0029] The above is only the preferred specific implementation manner of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A fixed-length cutting device for solar frame, comprising a base (16), a material loading platform (10), a top plate (6) and a cabinet (1); characterized in that; The top of the base (16) is provided with the cabinet (1) through bolt mounting, and the top of the cabinet (1) is provided with electric sliding rails (11) through support plates (12) on both sides; the material loading platform (10) is arranged between the electric sliding rails (11); the top of the material loading platform (10) is provided with a U-shaped plate (9) through screw mounting, and the U-shaped plate (9) is provided with roller shafts (13) at equal distances through bearings; the top of the U-shaped plate (9) is provided with side plates (7) through screw mounting on both sides; the outer side of the side plate (7) is provided with a No. 2 electric cylinder (8) through a mounting seat, and the output shaft of the No. 2 electric cylinder (8) is provided with a clamping plate (22) through screw mounting; the top of the base (16) and both sides of the cabinet (1) are provided with a top plate (6) through support columns (2); the top of the top plate (6) is provided with a No. 1 electric cylinder (5) through a mounting seat; the output shaft of the No. 1 electric cylinder (5) is connected with a movable plate (3) through a connecting disc; the bottom of the movable plate (3) is welded with a hanging plate (19), one side of the hanging plate (19) is provided with a servo motor (18) through bolt mounting, the output shaft of the servo motor (18) is provided with a cutting disc (17) through a mounting disc; one end of the bottom of the material loading platform (10) is provided with a No. 3 electric cylinder (23) through a mounting seat; the output shaft of the No. 3 electric cylinder (23) is provided with a measuring plate (24) through bolt mounting, and the top end of the measuring plate (24) is higher than the top of the roller shaft (13).
2. The length-cutting device of the solar edge frame according to claim 1, characterized in that: The other side of the hanging plate (19) is provided with a servo motor controller (20) through screw mounting; the output end of the servo motor controller (20) and the input end of the servo motor (18) are electrically connected through wires.
3. The solar frame length cutting device according to claim 1, wherein: Lower knife grooves (21) are arranged between the roller shafts (13) and opposite the cutting disc (17).
4. The apparatus according to claim 1, wherein: Electric sliding blocks are mounted on both corner sides of the material loading platform (10) through screw mounting and are located in the electric sliding rails (11).
5. The apparatus according to claim 1, wherein: Guide sleeves (4) are mounted on the corners of the movable plate (3), and the support columns (2) penetrate the guide sleeves (4).
6. The apparatus according to claim 1, wherein: A side door (15) is connected to one side of the cabinet (1) through a rotating shaft.