Composite tool setting gauge
By designing a composite tool setter that combines laser and contact tool setter functions, the problem of existing tool setters being unable to combine laser and contact functions is solved, achieving a high-efficiency, low-cost, multi-functional measurement solution.
Patent Information
- Application Number
- CN202422651084.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Existing tool setters cannot combine laser and contact functions, requiring customers to install two types of tool setters, which increases installation time, labor, and cost.
Design a composite tool setter that combines a laser tool setter and a contact tool setter. The laser tool setter is used for high-precision measurement, while the contact tool setter is used for Z-axis measurement. The two are integrated into one unit, sharing a mounting plate and cleaning device, and can be flexibly switched.
It integrates the functions of laser tool setter and contact tool setter, improving measurement efficiency, simplifying the installation process, reducing costs, and meeting a variety of measurement needs.
Smart Images
Figure CN223588929U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a tool setting gauge technical field, especially a composite tool setting gauge. BACKGROUND
[0002] At present, the tool setting gauges used in machining centers are mainly divided into two types according to the trigger form: laser tool setting gauges and contact type tool setting gauges. Each type of tool setting gauge has its own characteristics and application scenarios, and meets the use requirements of different types of users. However, some customers need to use laser tool setting gauges to realize the measurement function of special tools, and also have the demand of measuring Z direction with high efficiency. Some customers need to install two types of tool setting gauges on the machine tool, which is time-consuming, laborious and costly. There is no tool setting gauge used in the machine tool on the market that has both laser and contact type functions. SUMMARY
[0003] The utility model aims at providing a composite tool setting gauge to solve the technical problem that the existing tool setting gauges cannot have both laser and contact type functions.
[0004] The utility model relates to a composite tool setting gauge, which comprises a laser tool setting gauge and a contact type tool setting gauge, wherein the laser tool setting gauge comprises a support plate, one side of the support plate is provided with a laser emitting device, the other side is provided with a laser receiving device, the outer side of the support plate is provided with a tool cleaning device one, the outer side of the laser emitting device is provided with the contact type tool setting gauge, the contact type tool setting gauge comprises a tool setting sensor and a tool cleaning device two, the bottom side of the support plate is provided with a mounting fixed plate, the mounting fixed plate is provided with a tool cleaning gas source plug, a laser protection gas source plug and a contact type sensor cleaning gas source plug, the tool cleaning gas source plug is connected with the tool cleaning device one, and the contact type sensor cleaning gas source plug is connected with the tool cleaning device two.
[0005] Preferably, the laser emitting device emits a laser beam to the laser receiving device, and the tool cleaning device one is installed between the laser emitting device and the laser receiving device.
[0006] Preferably, the contact type tool setting gauge is fixed on the support plate through a fixed support, and the mounting fixed plate is fixed on the support plate through a positioning pin.
[0007] Preferably, the laser emitting device and the laser receiving device are provided with a laser protection gas window in the periphery.
[0008] Compared with the prior art, the utility model has the beneficial effects that:
[0009] The compound tool setting gauge comprises a laser tool setting gauge and a contact tool setting gauge, the contact tool setting gauge is fixed on a support plate of the laser tool setting gauge 1, the contact tool setting gauge is integrated with the laser tool setting gauge, the laser tool setting gauge can measure the tool with high precision, and is provided with rich functions of measuring length, diameter, diameter of a specified section and wear of special-shaped tools, the contact tool setting gauge is mainly used for measuring Z direction, measuring tool length, judging wear condition and whether the tool is broken, etc., by combining the laser tool setting gauge and the contact tool setting gauge, the rich measuring functions required by part of tools are met, and the rapid measuring effect required by most tools is realized, the compact structure and the convenient installation effect are achieved, the opening, closing, triggering signal and logic are all completed by one product, the complex application of multiple products in the past is avoided, the combination of the two guarantees the functions for the user, improves the efficiency, guarantees the efficiency, enriches the functions, and realizes the effect of reducing cost and increasing efficiency for the user. BRIEF DESCRIPTION OF DRAWINGS
[0010] The utility model is further explained below by combining with the drawings and embodiments:
[0011] Fig. 1 is the split structure schematic diagram of one embodiment of a compound tool setting gauge of the utility model;
[0012] Fig. 2 is the measurement principle diagram of the laser tool setting gauge of a compound tool setting gauge of the utility model;
[0013] Fig. 3 is the measurement principle diagram of the contact tool setting gauge of a compound tool setting gauge of the utility model.
[0014] In the figure: 1, laser tool setting gauge;11, support plate;12, laser emitting device;13, laser receiving device;14, tool cleaning device one;15, installation fixed plate;16, tool cleaning gas source plug;17, laser protection gas source plug;18, contact sensor cleaning gas source plug;19, positioning pin;110, laser protection gas window;2, contact tool setting gauge;21, tool setting sensor;22, tool cleaning device two;23, fixed support. DETAILED DESCRIPTION
[0015] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.
[0016] As Figs. 1-3The utility model discloses a compound tool setting gauge, including laser tool setting gauge 1 and contact tool setting gauge 2, laser tool setting gauge 1 includes support plate 11, and one side of support plate is equipped with laser emission device 12, and the other side is equipped with laser receiving device 13, and the outside of support plate is equipped with tool cleaning device no. 14, and the outside of laser emission device 12 is equipped with contact tool setting gauge 2, and contact tool setting gauge 2 includes tool setting sensor 21 and tool cleaning device no. 2 22, and the bottom side of support plate 1 is equipped with mounting fixed plate 15, and the convenience of installation is ensured, and mounting fixed plate 15 is equipped with tool cleaning gas source plug 16, laser protection gas source plug 17 and contact sensor cleaning gas source plug 18, tool cleaning gas source plug 16 is connected with tool cleaning device no. 14, and contact sensor cleaning gas source plug 18 is connected with tool cleaning device no. 2 22. Laser emission device 12 emits laser beam 120 to laser receiving device 13, and tool cleaning device no. 14 is installed between laser emission device 12 and laser receiving device 13. Contact tool setting gauge 2 is fixed on support plate 11 through fixed support 23, and mounting fixed plate 15 is fixed on support plate 11 through positioning pin 19. Laser emission device 12 and laser receiving device 13 are equipped with laser protection gas window 110 peripherally, and the laser emission device and laser receiving device are protected.
[0017] The utility model discloses a compound tool setting gauge, including laser tool setting gauge 1 and contact tool setting gauge 2, contact tool setting gauge 2 is fixed on the support plate 11 of laser tool setting gauge 1, makes contact tool setting gauge and laser tool setting gauge melt as a whole, and laser tool setting gauge 1 can high accuracy measurement tool, and simultaneously possess the rich function such as the wear of length, diameter, the diameter of specified section and special-shaped tool, and contact tool setting gauge 2 is mainly used to measure Z, and measure tool length, and judge wear condition and whether broken knife etc. condition, through the combination of laser tool setting gauge 1 and contact tool setting gauge 2, satisfy the rich measurement function needed by part tool, and can realize the effect of quick measurement needed by most tool, reach compact structure, and the effect of easy installation, reach opening, closing, trigger signal and logic etc. are all unified by a product to complete, avoid the complex situation of previous multiple product application, the combination of both, ensure the function for the user, improve the efficiency, ensure the efficiency, enrich the function, realize the effect of comprehensive cost reduction and efficiency increase for the user, make the circuit demand of contact type fuse into the circuit of laser tool setting gauge, make installation wiring simple and convenient.
[0018] The composite tool setting gauge can realize flexible switching of the laser tool setting gauge 1 and the contact tool setting gauge 2 through different control sequences without adding redundant control lines, and meets different application requirements in particularly harsh environments, such as measuring the length and radius of a tool when replacing a new tool, quickly measuring and detecting the length, wear and broken tool of the tool during processing, or detecting the breakage of a certain blade of a multi-blade tool, or measuring and monitoring the radius to avoid abnormal tools causing batch products to be defective.
[0019] The contact tool setting gauge has the advantage of relatively low requirements for the environment, and can normally measure the tool even in a harsh coolant environment, but has the disadvantage that the time required to measure the radius direction of the tool is long, and the tool is easily damaged during measurement.
[0020] The laser tool setting gauge has the advantages of dynamic non-contact measurement of the tool, accurate measurement of the length, radius and tool profile of the tool, and damage of the tool blade, and is powerful, but requires relatively clean tools and environment. In a harsh coolant application environment, insufficient cleaning of the tool and the laser tool setting gauge can easily cause false alarms due to interference of the coolant. Therefore, relatively long time is required for tool setting and cleaning of the environment, which greatly reduces the production efficiency in batch product processing, such as mobile phone shells, notebook computer shells and other parts that need to be measured frequently.
[0021] Therefore, the composite tool setting gauge perfectly integrates the advantages of the powerful laser tool setting gauge and the strong anti-interference ability of the contact tool setting gauge, and is suitable for application requirements of customers in batch product processing.
[0022] The above embodiments of the utility model are described in detail in combination with the drawings, but the utility model is not limited to the above embodiments, and various changes can be made within the knowledge range of ordinary skilled persons in the technical field without departing from the purpose of the utility model.
Claims
1. A compound tool setting gauge comprising a laser tool setting gauge and a contact tool setting gauge, characterised in that: The laser tool setting gauge comprises a support plate, one side of the support plate is provided with a laser emitting device, the other side is provided with a laser receiving device, the outer side of the support plate is provided with a tool cleaning device one, the outer side of the laser emitting device is provided with a contact tool setting gauge, the contact tool setting gauge comprises a tool setting sensor and a tool cleaning device two, the bottom side of the support plate is provided with a mounting fixed plate, the mounting fixed plate is provided with a tool cleaning gas source plug, a laser protection gas source plug and a contact sensor cleaning gas source plug, the tool cleaning gas source plug is connected with the tool cleaning device one, and the contact sensor cleaning gas source plug is connected with the tool cleaning device two.
2. The compound tool setter according to claim 1, wherein The laser emitting device emits a laser beam to the laser receiving device, and the tool cleaning device one is installed between the laser emitting device and the laser receiving device.
3. The compound tool setter of claim 1, wherein, The contact tool setting gauge is fixed on the support plate through a fixed support, and the mounting fixed plate is fixed on the support plate through a positioning pin.
4. The compound tool setter of claim 1 wherein, The laser emitting device and the laser receiving device are provided with laser protection air windows in the periphery.