Electric actuator casting finishing equipment
By designing an automated electric actuator casting dressing equipment, the problems of manual operation and low efficiency of existing equipment have been solved. It realizes automated dressing and dust collection, and improves dressing efficiency and continuity.
Patent Information
- Application Number
- CN202423127333.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-18
AI Technical Summary
Existing electric actuator housing trimming equipment requires manual operation, which is time-consuming and labor-intensive, and cannot achieve simultaneous performance of multiple trimming processes, resulting in low work efficiency.
An electric actuator casting finishing device was designed, comprising a guiding component, a finishing component, and a dust collection component. The finishing component is driven by an electric telescopic cylinder to perform grinding and polishing, and dust is collected during the finishing process. The guiding component enables automatic feeding and unloading, ensuring continuous operation.
It achieves automated finishing of the electric actuator housing, reduces manual operation, enables simultaneous grinding and polishing, improves work efficiency, and effectively collects dust, ensuring the continuity of the finishing process.
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Figure CN223589050U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electric actuator technical field, concretely relates to a kind of electric actuator casting finishing equipment. BACKGROUND
[0002] Electric actuator is a kind of device that converts electrical signal into mechanical movement, widely used in industrial automation control system, it can accurately control valve, baffle, butterfly valve and other equipment opening or position;
[0003] Electric actuator shell can be made of a variety of materials, including cast iron, cast steel, aluminum alloy, etc., among them, casting is a common manufacturing method, especially suitable for producing complex shape and high-strength shell.
[0004] Due to the residual points or extension points generated during casting of the actuator shell, it needs to be trimmed; The existing trimming device is manually operated, i.e. manual operation is mainly used, which needs personnel to move frequently for feeding and discharging, consumes time and effort, and reduces operation process. And the existing trimming method generally uses single processing, which enters other trimming process after processing, cannot be synchronized and multiple, and the operation performance is relatively single.
[0005] Therefore, the present application provides an electric actuator casting finishing equipment. UTILITY MODEL CONTENT
[0006] In view of the deficiencies of the prior art, the utility model provides an electric actuator casting finishing equipment to solve the problems mentioned in the background art.
[0007] To achieve the above purpose, the utility model is realized by the following technical scheme:
[0008] An electric actuator casting finishing equipment, comprising a machining table, a guide assembly is assembled on the top of the machining table, an installation cover is fixedly installed on one side of the top of the machining table, an electric telescopic cylinder is fixedly installed on the top in the installation cover, and a trimming assembly is connected and installed at the bottom of the electric telescopic cylinder. The guide assembly comprises a ring guide plate, a conducting disc and a first motor, the ring guide plate is fixedly installed on the top of the machining table, the conducting disc is installed on the machining table in the ring guide plate, and the conducting disc is rotatably connected with the machining table, the first motor is fixedly installed on the bottom of the machining table, and the output end of the first motor is connected with the conducting disc. The trimming assembly comprises a driving component, a trimming component and a dust collection component, the driving component is fixedly installed at the bottom of the electric telescopic cylinder, two groups of trimming components are connected and installed at the bottom of the driving component, the output end of the driving component is connected with the trimming component, the dust collection component is fixedly installed at the bottom of the driving component, and the dust collection component is connected with the trimming component.
[0009] Further, the front side of the top of the processing table is provided with a discharging port, the conducting disc is uniformly provided with a pushing port, and the annular guide plate is provided with two groups of material guide ports corresponding to the discharging port and the conveying assembly.
[0010] Further, one side of the processing table is equipped with a conveying assembly, the conveying assembly comprises a conveying belt and a mounting frame, one side of the processing table is equipped with the mounting frame, and the inside of the mounting frame is equipped with the conveying belt.
[0011] Further, the inside of the mounting shell is equipped with a sliding part in sliding connection with the driving part, the sliding part is composed of a sliding groove and a sliding block, the sliding groove is arranged on the inside of the mounting shell, and the sliding block in sliding connection with the sliding groove is fixedly arranged on the driving part.
[0012] Further, the finishing part comprises an annular cavity, a dust suction port, a polishing disc, a mounting cover, a grinding disc and an axle seat, two groups of axle seats are arranged on the bottom of the mounting shell, the mounting cover is fixedly arranged on the bottom of the axle seat, the polishing disc and the grinding disc are arranged in butt joint on the inside of the mounting cover, the annular cavity is fixedly arranged on the top of the mounting cover, and the dust suction ports in communication with the mounting cover are uniformly arranged on the bottom of the annular cavity.
[0013] Further, the driving part comprises a mounting shell, a gear, a first rotating shaft and a second rotating shaft, the bottom of the electric telescopic cylinder is arranged in butt joint with the mounting shell, the inside of the mounting shell is arranged in butt joint with the two groups of second rotating shafts, the two groups of second rotating shafts penetrate through the axle seat and are arranged in butt joint with the polishing disc and the grinding disc, and the first rotating shaft and the second rotating shaft in the mounting shell are equipped with the gears in mutual engagement.
[0014] Further, the dust suction part comprises a dust suction cavity, a fan blade, a dust discharge pipe and a dust suction hose, the dust suction cavity is fixedly arranged on the bottom of the mounting shell, the shaft end of the first rotating shaft extends to the dust suction cavity and is arranged in butt joint with the fan blade, the bottom of the dust suction cavity is arranged in butt joint with the two groups of dust suction hoses, the dust suction hoses are arranged in communication with the annular cavity, and the dust discharge pipe in communication is arranged on one side of the dust suction cavity.
[0015] The utility model provides a kind of electric actuator casting finishing equipment.Compared with prior art, it has the following beneficial effects:
[0016] By finishing assembly, not only polishing operation to finishing place can be realized, but also synchronous polishing can be carried out after polishing, so that the equipment realizes double finishing, and the generated dust can be collected by the extension of driving force during finishing period;
[0017] By guide component, the received and rotary guide of the cast executor shell are realized, so that the equipment does not need to be fed and discharged by personnel during processing period, to ensure the continuity and operation process during finishing period. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the description of the embodiments or the prior art. Obviously, the drawings described below are only some of the embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0019] Figure 1 The overall assembly structure schematic diagram of the trimming device of the present application is shown.
[0020] Figure 2 The assembly structure schematic diagram of the guide conveying assembly and the conveying assembly of the present application is shown.
[0021] Figure 3 The first component structure schematic diagram of the trimming assembly of the present application is shown.
[0022] Figure 4 The second component structure schematic diagram of the trimming assembly of the present application is shown.
[0023] As shown in the figure: 1, processing table; 11, discharging port; 2, guide conveying assembly; 21, annular guide plate; 211, material guiding port; 22, conduction disc; 221, pushing port; 23, first motor; 3, mounting cover; 31, sliding part; 4, conveying assembly; 41, conveying belt; 42, mounting frame; 5, trimming assembly; 51, driving part; 511, mounting shell; 512, gear; 513, first rotating shaft; 514, second rotating shaft; 515, second motor; 52, trimming part; 521, annular cavity; 522, dust suction port; 523, polishing disc; 524, mounting cover; 525, grinding disc; 526, shaft seat; 53, dust suction part; 531, dust suction cavity; 532, fan blade; 533, dust exhaust pipe; 534, dust suction hose; 6, electric telescopic cylinder. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application are described clearly and completely. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.
[0025] Embodiment one
[0026] In order to solve the technical problems in the background art, the following electric actuator casting trimming device is given:
[0027] In combination with Figures 1-4As shown, the utility model provides a kind of electric actuator casting finishing equipment, including processing table 1, the top of processing table 1 is equipped with guide component 2, one side fixed mounting of processing table 1 top is equipped with mounting casing 3, the top fixed mounting of mounting casing 3 in is equipped with electric telescopic cylinder 6, the bottom of electric telescopic cylinder 6 is equipped with finishing component 5 with butt joint;
[0028] During, by guide component 2, the executioner shell of casting is received and is rotated to guide, so that equipment does not need to be fed and discharged by personnel during processing, guarantees the continuity and operation process during finishing, finishing component 5 is driven to lift by electric telescopic cylinder 6, finishing component 5 is prompted to carry out corresponding finishing operation, finishing component 5 can not only realize the polishing operation to finishing place, but also can be polished synchronously after polishing, so that equipment realizes double finishing, and can collect dust generated using driving force during finishing.
[0029] The guide component 2 includes an annular guide plate 21, a conducting disc 22, and a first motor 23. The top of the processing table 1 is fixedly installed with the annular guide plate 21. The conducting disc 22 is installed on the processing table 1 in the annular guide plate 21 and is rotatably connected with the processing table 1. The bottom of the processing table 1 is fixedly installed with the first motor 23, and the output end of the first motor 23 is connected with the conducting disc 22. The finishing component 5 includes a driving part 51, a finishing part 52, and a dust collection part 53. The bottom of the electric telescopic cylinder 6 is fixedly installed with the driving part 51. Two groups of finishing parts 52 are butt-joint installed at the bottom of the driving part 51. The output end of the driving part 51 is connected with the finishing part 52. The bottom of the driving part 51 is fixedly installed with the dust collection part 53, and the dust collection part 53 is connected with the finishing part 52.
[0030] During, by first motor 23, conducting disc 22 is driven to rotate, conducting disc 22 can guide and send the received executioner shell, and cooperate with the limiting of annular guide plate 21, realize the guide and send of received executioner shell, until reach work station, by driving part 51, dust collection part 53 and finishing part 52 are started synchronously, prompting dust collection part 53 and finishing part 52 enter respective working state, by finishing part 52, polishing and polishing of finishing point are realized, and during finishing, by cooperating with dust collection part 53, dust generated during finishing is extracted.
[0031] Embodiment Two
[0032] As Figure 1 And Figure 4 As shown, on the basis of the above embodiment, the embodiment further gives the following content:
[0033] In this embodiment, a feeding port 11 is provided on the front side of the top of the processing table 1, and pushing ports 221 are evenly distributed on the conveying disk 22. Two sets of guiding ports 211 are provided on the annular guide plate 21, and the two sets of guiding ports 211 correspond to the feeding port 11 and the conveying component 4, respectively.
[0034] During this period, the conveyed actuator housing will enter the push port 221 in the transmission disk 22 through the guide port 211. The transmission disk 22 receives the conveyed actuator housing through the push port 221 and drives the actuator housing in the push port 221 under rotation. During the push, it works in sync with the annular guide plate 21 to rotate and transmit, so that the actuator housing enters the trimming station.
[0035] In this embodiment, a conveying assembly 4 is mounted on one side of the processing table 1. The conveying assembly 4 includes a conveyor belt 41 and a mounting frame 42. The mounting frame 42 is mounted on one side of the processing table 1, and the conveyor belt 41 is mounted inside the mounting frame 42.
[0036] During this process, the manufactured actuator housings are placed in an orderly manner on the conveyor belt 41 and transported by the conveyor belt 41. At the same time, under the restriction of the mounting frame 42, the actuator housings on the conveyor belt 41 are forced to enter the guide port 211 and then enter the push port 221 through the guide port 211.
[0037] In this embodiment, a sliding component 31 that is slidably connected to the driving component 51 is assembled on the inner side of the mounting cover 3. The sliding component 31 is composed of a sliding groove and a slider. The sliding groove is disposed on the inner side of the mounting cover 3, and a slider that slides in cooperation with the sliding groove is fixedly installed on the driving component 51.
[0038] During this period, the electric telescopic cylinder 6 will drive the drive component 51 to move up and down synchronously;
[0039] Furthermore, during the lifting and lowering process, in order to ensure the stability of the drive component 51 during the lifting and lowering process, it is necessary to use a sliding engagement through a groove and a slider.
[0040] Example 3
[0041] like Figures 1-4 As shown, based on the above embodiments, this embodiment further provides the following:
[0042] In this embodiment, the trimming component 52 includes an annular cavity 521, a dust suction port 522, a polishing disc 523, a mounting cover 524, a grinding disc 525, and a bearing seat 526. Two sets of bearing seats 526 are mated and installed at the bottom of the mounting shell 511. The mounting cover 524 is fixedly installed at the bottom of the bearing seat 526. The polishing disc 523 and the grinding disc 525 are mated and installed inside the mounting cover 524. The annular cavity 521 is fixedly installed at the top of the mounting cover 524. The dust suction ports 522 communicating with the mounting cover 524 are evenly distributed at the bottom of the annular cavity 521.
[0043] During the period, the driving component 51 synchronously drives the polishing disc 523 and the grinding disc 525 to rotate at high speed, and the finishing surface of the actuator shell is finished. During the finishing, dust is generated. At this time, the dust suction component 53 is combined to use the cooperation of the annular cavity 521 and the dust suction port 522 to suck and discharge the dust.
[0044] In the embodiment, the driving component 51 includes a mounting shell 511, a gear 512, a first rotating shaft 513, a second rotating shaft 514, and a second motor 515. The bottom of the electric telescopic cylinder 6 is butt-jointed with the mounting shell 511. The inner part of the mounting shell 511 is butt-jointed with two groups of second rotating shafts 514, respectively, and the two groups of second rotating shafts 514 penetrate the shaft seat 526 and are butt-jointed with the polishing disc 523 and the grinding disc 525. The first rotating shaft 513 and the second rotating shaft 514 in the mounting shell 511 are equipped with the gears 512 that mesh with each other.
[0045] By combining the above content, the second motor 515 is started, the output end of the second motor 515 drives the first rotating shaft 513 to rotate, and the first rotating shaft 513 synchronously drives the two groups of second rotating shafts 514 to rotate by using the gears 512. At this time, the second rotating shaft 514 drives the polishing disc 523 and the grinding disc 525 to rotate, the first rotating shaft 513 drives the fan blade 532 to rotate, and the rotating shafts enter their respective working states.
[0046] In the embodiment, the dust suction component 53 includes a dust suction cavity 531, a fan blade 532, a dust discharge pipe 533, and a dust suction hose 534. The bottom of the mounting shell 511 is fixedly installed with the dust suction cavity 531. The shaft end of the first rotating shaft 513 extends to the dust suction cavity 531 and is butt-jointed with the fan blade 532. The bottom of the dust suction cavity 531 is butt-jointed with two groups of dust suction hoses 534. The dust suction hoses 534 are installed in communication with the annular cavity 521. The dust suction cavity 531 is butt-jointed with the communicating dust discharge pipe 533 on one side.
[0047] By combining the above content, the first rotating shaft 513 drives the fan blade 532 to rotate quickly, generates a negative pressure effect, and at this time, the annular cavity 521 is sucked through the two groups of dust suction hoses 534, so that the dust generated during the work is sucked and removed, and finally discharged through the dust discharge pipe 533.
[0048] It is to be noted that, in the present text, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element preceded by "comprises a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus that comprises the recited element.
[0049] The above embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. An electric actuator casting finishing apparatus, characterized by: The machining table (1) is provided with a guide assembly (2) on the top, and a mounting shell (3) is fixedly installed on one side of the top of the machining table (1), and an electric telescopic cylinder (6) is fixedly installed on the top in the mounting shell (3), and a trimming assembly (5) is butt-jointed to the bottom of the electric telescopic cylinder (6); The guide assembly (2) comprises a ring-shaped guide plate (21), a conducting disc (22) and a first motor (23), the ring-shaped guide plate (21) is fixedly installed on the top of the machining table (1), the conducting disc (22) is installed on the machining table (1) in the ring-shaped guide plate (21) and is rotatably connected with the machining table (1), and the first motor (23) is fixedly installed on the bottom of the machining table (1) and is connected with the output end of the conducting disc (22); the trimming assembly (5) comprises a driving component (51), a trimming component (52) and a dust suction component (53), the driving component (51) is fixedly installed on the bottom of the electric telescopic cylinder (6), two groups of trimming components (52) are butt-jointed to the bottom of the driving component (51), the output end of the driving component (51) is connected with the trimming component (52), the dust suction component (53) is fixedly installed on the bottom of the driving component (51) and is connected with the trimming component (52).
2. An electric actuator casting finishing apparatus according to claim 1, wherein: A discharging port (11) is arranged on the front side of the top of the machining table (1), the conducting disc (22) is uniformly provided with a plurality of push ports (221), and the ring-shaped guide plate (21) is provided with two groups of material guide ports (211) corresponding to the discharging port (11) and the conveying assembly (4).
3. An electric actuator casting finishing apparatus according to claim 2, wherein: The conveying assembly (4) comprises a conveying belt (41) and a mounting frame (42), the mounting frame (42) is arranged on one side of the machining table (1), and the conveying belt (41) is arranged in the mounting frame (42).
4. An electric actuator casting finishing apparatus according to claim 3, wherein: The mounting shell (3) is provided with a sliding component (31) which is slidably connected with the driving component (51), the sliding component (31) is composed of a sliding groove and a sliding block, the sliding groove is arranged on the inner side of the mounting shell (3), and the sliding block is fixedly installed on the driving component (51) and is slidably connected with the sliding groove.
5. An electric actuator casting finishing apparatus according to claim 4, wherein: The trimming component (52) comprises a ring-shaped cavity (521), a dust suction port (522), a polishing disc (523), a mounting cover (524), a grinding disc (525) and an axle seat (526), two groups of axle seats (526) are butt-jointed to the bottom of the mounting shell (511), the mounting cover (524) is fixedly installed on the bottom of the axle seat (526), the polishing disc (523) and the grinding disc (525) are butt-jointed to the inside of the mounting cover (524), the ring-shaped cavity (521) is fixedly installed on the top of the mounting cover (524), and the dust suction ports (522) which are in communication with the mounting cover (524) are uniformly arranged on the bottom of the ring-shaped cavity (521).
6. An electric actuator casting finishing apparatus according to claim 5, wherein: The driving part (51) includes a mounting shell (511), a gear (512), a first rotating shaft (513), a second rotating shaft (514) and a second motor (515), the bottom of the electric telescopic cylinder (6) is connected and installed with the mounting shell (511), the inside of the mounting shell (511) is respectively connected and installed with two groups of second rotating shafts (514), the two groups of second rotating shafts (514) penetrate through the shaft seat (526) and are connected and installed with the polishing disc (523) and the grinding disc (525), the first rotating shaft (513) and the second rotating shaft (514) in the mounting shell (511) are provided with the gears (512) which are mutually engaged.
7. An electric actuator casting finishing apparatus according to claim 6, wherein: The dust suction part (53) includes a dust suction cavity (531), a fan blade (532), a dust discharge pipe (533) and a dust suction hose (534), the bottom of the mounting shell (511) is fixedly installed with the dust suction cavity (531), the shaft end of the first rotating shaft (513) extends to the dust suction cavity (531) and is connected and installed with the fan blade (532), the bottom of the dust suction cavity (531) is connected and installed with two groups of dust suction hoses (534), the dust suction hoses (534) are connected and communicated with the annular cavity (521), one side of the dust suction cavity (531) is connected and installed with the communicated dust discharge pipe (533).