Forming device for mattress production
By designing a limiting device and a material feeding device, the problems of inaccurate limiting and material deviation in mattress production are solved, achieving precise positioning and stable material feeding for mattress cutting, and improving the practicality and ease of use of the equipment.
Patent Information
- Application Number
- CN202520007455.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-02
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2035-01-02
AI Technical Summary
Existing mattress manufacturing equipment is difficult to adapt to mattresses of different sizes and thicknesses, resulting in inconsistent cutting edge distances, which affects the standardization of products. Furthermore, after cutting, the mattress material is prone to shifting, affecting the subsequent cutting positions.
The device employs a limiting device and a material-tamping device. The limiting device uses a sliding rod, a return spring, and rollers to precisely limit the mattress position, while the material-tamping device uses a tamping rod and a return spring to ensure the material is fed into the cutter, thus solving the problems of limiting and feeding respectively.
It achieves precise positioning and stable material feeding for mattress cutting, improves the practicality and ease of use of the equipment, and ensures the standardization and cutting quality of mattress cutting.
Smart Images

Figure CN223589549U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mattress processing technical field especially relates to a forming device for mattress production. BACKGROUND
[0002] A kind of forming device for mattress production is specially applied to mechanical equipment in mattress manufacturing industrial process, to the various raw materials (such as sponge, latex, coconut palm, spring etc.) required for mattress production, according to the established design specification, process requirement and product quality standard, it is the apparatus collection that processing shapes into the mattress finished product with complete structure, stable form and expected performance.
[0003] In prior art such as CN216543599U, a cutting forming device for mattress processing production, solves the problem that the mattress on the market at present in processing cutting due to manual control uniform speed push mattress, can cause cutting quality to be lower, or cutting efficiency is slow, thereby leading to mattress production efficiency reduces, it includes bottom plate, both sides of bottom plate are fixedly connected with support frame, two support frames are fixedly connected with top plate, the inner chamber of top plate is equipped with transmission group, the bottom of transmission group is connected with cutting device, the middle of bottom plate top is equipped with recess, bottom plate is located recess both sides and is equipped with two symmetrical slide grooves, the inner chamber of slide groove is slidably connected with slide rod, the top of slide rod is fixedly connected with clamping plate, clamping plate is located and is equipped with protective pad on the side close to cutting device, the utility model has the advantage that it can push mattress cutting at uniform speed, thereby realizing the benefits of high cutting quality and improving cutting efficiency.
[0004] In order to solve the problem of limiting mattress material, due to the existing production forming device, it is often simply provided with several rough baffles for limiting, which is difficult to adapt to the diverse needs of different sizes and thicknesses of mattress, and a little carelessness can cause the cutting margin of mattress to be different in width, which seriously affects the standardization degree of product, and needs to be improved. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the shortcomings in the prior art and provides a forming device for mattress production.
[0006] In order to achieve the above object, the utility model adopts the following technical scheme: a forming device for mattress production, including base, support column, support plate, air cylinder, cutting knife and limiting device, the support column is fixedly connected with the lower surface of base, the support plate is fixedly connected with the upper surface of base, the surface of support plate away from base is fixedly connected with air cylinder, the lower surface of air cylinder is fixedly connected with cutting knife, the limiting device is arranged on the upper surface of base, the limiting device includes slab, the slab is arranged on the side surface of base, the side fixedly connected with slide rod of slab close to base, the surface of slide rod is slidably connected with fixed plate.
[0007] Further, the fixed plate is located at the middle position of the slide rod, the lower end of the fixed plate is fixedly connected with the side surface of the base, and the end of the slide rod away from the plate is fixedly connected with a fixed strip.
[0008] Further, the surface of the slide rod is slidably connected with a reset spring, and the reset spring is fixedly connected with the surface of the fixed plate and the surface of the fixed strip.
[0009] Further, the surface of the fixed strip is provided with a groove, the inner wall of the groove is fixedly connected with a fixed column, and the surface of the fixed column is rotatably connected with a roller.
[0010] Further, the lower surface of the supporting plate is fixedly connected with a tamping device, the tamping device comprises a connecting column, the connecting column is fixedly connected with the lower surface of the supporting plate, and the surface of the connecting column is slidably connected with a connecting plate.
[0011] Further, the surface of the connecting column is slidably connected with a return spring, and the return spring is fixedly connected with the lower surface of the supporting plate and the upper surface of the connecting plate.
[0012] Further, the end of the connecting column away from the lower surface of the supporting plate is fixedly connected with a limiting block, the limiting block abuts against the lower surface of the connecting plate, and the lower surfaces at both ends of the connecting plate are fixedly connected with tamping rods.
[0013] Compared with the prior art, the advantages and positive effects of the utility model lie in that:
[0014] 1. In the utility model, the limiting device is arranged, when the equipment is used, the user holds the plate and pulls it outward, the slide rod slides outward, the reset spring is sequentially stressed and deformed, the fixed strip moves to both sides of the base, the mattress is pushed onto the base, the roller rotates in close contact with the surface of the mattress, after cutting and forming, the mattress is pushed out of the base, and the initial state is restored under the action of the reset spring, the limiting device is arranged, the mattress material is effectively limited, the accurate control of the cutting position of the mattress is achieved, and the practicality of the equipment is improved.
[0015] 2. The utility model discloses a through be provided with the ramming device, equipment when using, the user starts the pneumatic cylinder, and immediately the cutter moves down and cuts the mattress, when cutting is completed, immediately the cutter moves up, immediately the rammer touches the mattress material, and immediately the return spring is pressed and deformed in succession, and immediately the rammer stirs the mattress material to the surface on the base, through be provided with the ramming device, effectively the cutter is cut after cutting, and the effect of discharging the mattress material of the cutter internal joint is reduced, when using, the cutter is cut out and forms, and the mattress material can be lifted up with the cutter, leads to the mattress material partial and lifting up, thereby influence material's deviation, can influence the position of subsequent cutting, the ramming device effectively discharges the mattress material, and the easy -to -use of equipment is effectively improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 A three-dimensional structure schematic diagram of the forming device for mattress production is provided for the utility model;
[0017] Figure 2 A main body structure schematic diagram of the limiting device in the forming device for mattress production is provided for the utility model;
[0018] Figure 3 A top view detail schematic diagram of the limiting device in the forming device for mattress production is provided for the utility model;
[0019] Figure 4 A main body structure schematic diagram of the ramming device in the forming device for mattress production is provided for the utility model;
[0020] Figure 5 A side detail schematic diagram of the ramming device in the forming device for mattress production is provided for the utility model.
[0021] LEGEND:
[0022] 1, base, 2, support column, 3, support plate, 4, pneumatic cylinder, 5, cutter, 6, limiting device, 61, board piece, 62, slide rod, 63, fixed plate, 64, fixed strip, 65, return spring, 66, recess, 67, fixed column, 68, gyro wheel, 7, ramming device, 71, connecting column, 72, connecting plate, 73, return spring, 74, limiting block, 75, rammer. DETAILED DESCRIPTION
[0023] Please refer to Figures 1-5The utility model provides a technical scheme: a forming device for mattress production, including base 1, support column 2, support plate 3, pneumatic cylinder 4, cutter 5 and limiting device 6, support column 2 is fixedly connected with the lower surface of base 1, support plate 3 is fixedly connected with the upper surface of base 1, the surface fixedly connected with pneumatic cylinder 4 of support plate 3 away from base 1, the lower surface fixedly connected with cutter 5 of pneumatic cylinder 4, limiting device 6 sets up on the upper surface of base 1.
[0024] The specific setting and function of the limiting device 6 and the material tamping device 7 are described below.
[0025] In the embodiment: limiting device 6 includes slab 61, slab 61 sets up in the side surface of base 1, slab 61 is fixedly connected with slide 62 on the side close to base 1, the surface of slide 62 is slidably connected with fixed plate 63.
[0026] The effect achieved by the above components is that: by setting slab 61, it is convenient to provide an installation base and starting positioning point for the entire limiting device 6.
[0027] Specifically, fixed plate 63 is located at the middle position of slide 62, the lower end of fixed plate 63 is fixedly connected with the side surface of base 1, and the end of slide 62 away from slab 61 is fixedly connected with fixed strip 64.
[0028] The effect achieved by the above components is that: by setting fixed plate 63, it is convenient to stabilize slide 62.
[0029] Specifically, the surface of slide 62 is slidably connected with return spring 65, and return spring 65 is fixedly connected with the surface of fixed plate 63 and the surface of fixed strip 64 respectively.
[0030] The effect achieved by the above components is that: by setting return spring 65, it is convenient to realize the quick automatic reset of fixed strip 64 after completing the cutting operation.
[0031] Specifically, the surface of fixed strip 64 is provided with groove 66, the inner wall of groove 66 is fixedly connected with fixed column 67, and the surface of fixed column 67 is rotatably connected with roller 68.
[0032] The effect achieved by the above components is that: by setting roller 68, it is convenient to limit the mattress, and the pushing force of the operator on the mattress is reduced.
[0033] Specifically, the lower surface of support plate 3 is fixedly connected with material tamping device 7, and material tamping device 7 includes connecting column 71, connecting column 71 is fixedly connected with the lower surface of support plate 3, and the surface of connecting column 71 is slidably connected with connecting plate 72.
[0034] The effect achieved by the above components is that: by setting connecting column 71, it is convenient to provide a sliding support point for connecting plate 72.
[0035] Specifically, the surface of the connecting column 71 is slidably connected with the resilient spring 73, and the resilient spring 73 is fixedly connected with the lower surface of the supporting plate 3 and the upper surface of the connecting plate 72 respectively.
[0036] The effect achieved by the above component is that the connecting plate 72 can automatically return to the initial state after moving upward by setting the resilient spring 73.
[0037] Specifically, the connecting column 71 is fixedly connected with the limiting block 74 away from the lower surface of the supporting plate 3, the limiting block 74 abuts against the lower surface of the connecting plate 72, and the lower surfaces of both ends of the connecting plate 72 are fixedly connected with the tamping rod 75.
[0038] The effect achieved by the above component is that the tamping rod 75 prevents the cutting knife 5 from moving upward and lifting the mattress material, thereby affecting the position of the mattress.
[0039] Working principle: by setting the limiting device 6, when the equipment is in use, the user holds the plate 61 and pulls it outward, then the slide rod 62 slides outward, then the return spring 65 is sequentially deformed under stress, then the fixed bar 64 moves to both sides of the base 1, then the mattress is pushed onto the base 1, then the roller 68 rotates in close contact with the surface of the mattress, and when the cutting is completed, the mattress is pushed out of the base 1, and then the initial state is restored under the action of the return spring 65. By setting the limiting device 6, the mattress material is effectively limited, the precision control of the cutting position of the mattress is achieved, and the practicability of the equipment is effectively improved.
[0040] By setting the tamping device 7, when the equipment is in use, the user starts the air cylinder 4, then the cutting knife 5 moves downward to cut the mattress, then the cutting knife 5 moves upward after cutting is completed, then the tamping rod 75 touches the mattress material, then the resilient spring 73 is sequentially deformed under stress, and then the tamping rod 75 tamps the mattress material onto the surface of the base 1. By setting the tamping device 7, the mattress material inside the cutting knife 5 is effectively discharged after the cutting knife 5 is cut, the practicability of the equipment is effectively improved, and the cutting knife 5 is cut. After the cutting knife 5 is cut, the mattress material is lifted upward, which affects the position of the subsequent cutting.
Claims
1. A molding apparatus for mattress production, comprising a base (1), a support column (2), a support plate (3), a cylinder (4), a cutter (5), and a limiting device (6), characterized in that: The support column (2) is fixedly connected to the lower surface of the base (1), the support plate (3) is fixedly connected to the upper surface of the base (1), the surface of the support plate (3) away from the base (1) is fixedly connected to a cylinder (4), the lower surface of the cylinder (4) is fixedly connected to a cutter (5), the limiting device (6) is set on the upper surface of the base (1), the limiting device (6) includes a plate (61), the plate (61) is set on the side surface of the base (1), the side of the plate (61) near the base (1) is fixedly connected to a slide rod (62), and the surface of the slide rod (62) is slidably connected to a fixing plate (63).
2. The molding apparatus for mattress production according to claim 1, characterized in that: The fixing plate (63) is located in the middle of the slide rod (62). The lower end of the fixing plate (63) is fixedly connected to the side surface of the base (1). A fixing strip (64) is fixedly connected to the end of the slide rod (62) away from the plate (61).
3. The molding apparatus for mattress production according to claim 2, characterized in that: A return spring (65) is slidably connected to the surface of the slide rod (62), and the return spring (65) is fixedly connected to the surface of the fixing plate (63) and the surface of the fixing strip (64).
4. A molding apparatus for mattress production according to claim 3, characterized in that: The surface of the fixing strip (64) is provided with a groove (66), and a fixing post (67) is fixedly connected to the inner wall of the groove (66). A roller (68) is rotatably connected to the surface of the fixing post (67).
5. A molding apparatus for mattress production according to claim 1, characterized in that: The lower surface of the support plate (3) is fixedly connected to a tamping device (7), which includes a connecting column (71). The connecting column (71) is fixedly connected to the lower surface of the support plate (3), and a connecting plate (72) is slidably connected to the surface of the connecting column (71).
6. A molding apparatus for mattress production according to claim 5, characterized in that: A return spring (73) is slidably connected to the surface of the connecting column (71), and the return spring (73) is fixedly connected to the lower surface of the support plate (3) and the upper surface of the connecting plate (72).
7. A molding apparatus for mattress production according to claim 5, characterized in that: A limiting block (74) is fixedly connected to the lower surface of the connecting column (71) away from the support plate (3). The limiting block (74) abuts against the lower surface of the connecting plate (72). Tamping rods (75) are fixedly connected to the lower surfaces of both ends of the connecting plate (72).
Citation Information
Patent Citations
Cutting forming device for mattress processing and production
CN216543599U