Refractory material pouring mold between vacuum tank dip pipes
By designing a refractory casting mold between the impregnation tubes in the vacuum tank, the problem of difficult cleaning of steel slag between the impregnation tubes was solved, which improved the service life of the impregnation tubes and the operational stability of the vacuum tank, and reduced the maintenance difficulty.
Patent Information
- Application Number
- CN202423001164.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The steel slag between the riser and faller pipes of the immersion tube is difficult to clean, leading to slag accumulation that affects the service life of the immersion tube and the normal operation of the vacuum tank.
A vacuum tank impregnation tube refractory casting mold is designed, including a base plate, a top beam, side baffles and tension rods, forming a cavity for casting refractory. The mold is connected by connectors and bolts to ensure that the mold fits tightly with the impregnation tube, thereby enhancing the bonding force between the refractory and the impregnation tube.
It improves the online life of the impregnation tubes and the service life of the vacuum tank, reduces the difficulty of maintenance and the workload of personnel, and ensures the uniformity and density of the refractory material.
Smart Images

Figure CN223589677U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metallurgical special transport vehicle technical field, concretely relates to a kind of refractory pouring mould between vacuum tank immersion pipe. BACKGROUND
[0002] RH vacuum tank is the key equipment of secondary refining and the closed container of molten steel circulation, and is the last process of molten steel smelting and composition fine-tuning. The vacuum tank is mainly composed of upper tank, middle tank, lower tank, immersion pipe and the like. The immersion pipe is divided into ascending pipe and descending pipe.
[0003] In the process of refining molten steel, the hydraulic device of the steel ladle trolley drags the steel ladle on the trolley to float up and down continuously. Different steel grades have different adhesion, and in the case of strong slag adhesion, slag will be formed between the ascending pipe and the descending pipe of the immersion pipe. Although it can protect the refractory of the immersion pipe, if the slag on the immersion pipe is not cleaned, the slag will accumulate more and more, which can wrap the water vapor pipe above the immersion pipe and affect the normal operation of the RH vacuum tank. Generally, the maintenance of the immersion pipe uses the top slag device of the gunning trolley to remove the slag, but due to the small space between the ascending pipe and the descending pipe of the immersion pipe, it is difficult to clean the slag and maintain the immersion pipe, which affects the service life of the immersion pipe. UTILITY MODEL CONTENT
[0004] The utility model provides a kind of refractory pouring mould between vacuum tank immersion pipe, effectively improve the immersion pipe online life, and improve the service life of vacuum tank.
[0005] The utility model adopts the technical scheme that:
[0006] A kind of refractory pouring mould between vacuum tank immersion pipe, it is installed between the two immersion pipes connected at the bottom of vacuum tank, including a bottom plate, two roof beams and two side baffle plates, the roof beam is arranged between the upper surfaces of the two immersion pipes, and is detachably connected with the bottom plate by connecting piece, the bottom plate is attached to the lower surfaces of the two immersion pipes;The side baffle plate is vertically arranged between the two immersion pipes and abuts with the two immersion pipes, and the bottom of the side baffle plate is detachably connected with the bottom plate;A tension rod is detachably connected between the two side baffle plates, and the connecting part of the tension rod and each side baffle plate is arranged on the side of each side baffle plate close to the roof beam;The two side baffle plates, bottom plate and two immersion pipes form a cavity for pouring refractory;It also includes a tensile reinforcement arranged between the upper surfaces of the two immersion pipes, which extends downward into the cavity along the vertical direction to connect the refractory and the two immersion pipes.
[0007] Preferably, the connecting piece is a connecting rod.
[0008] Preferably, a connecting hole matched with the connecting piece is formed on the top beam, and a connecting groove matched with the connecting piece is formed on the bottom plate.
[0009] Preferably, the connecting piece is detachably connected with the connecting hole and the connecting groove through bolts.
[0010] Preferably, the tension rod is detachably connected with the side baffle through bolts.
[0011] Preferably, a gap is left between the bottom of the reinforcing rib and the bottom plate.
[0012] Preferably, the reinforcing rib comprises a first horizontal section arranged between the upper surfaces of the two impregnation pipes, a vertical section extending downward in the vertical direction into the cavity, and a second horizontal section connected at the bottom of the vertical section.
[0013] Preferably, two stop blocks are arranged on the bottom plate, and the bottom of the side baffle abuts against the stop blocks.
[0014] The vacuum tank impregnation pipe interval refractory pouring mold can conveniently complete the refractory pouring work between the two impregnation pipes, solves the problems of difficult cleaning and maintenance of the steel slag between the two impregnation pipes, improves the service life of the impregnation pipe, and reduces the personnel operation and maintenance load. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 is a front view of the pouring mold and the vacuum tank impregnation pipe of the utility model;
[0016] Figure 2 is a perspective view of the pouring mold of the utility model;
[0017] Figure 3 is a schematic view of pouring refractory in the pouring mold of the utility model;
[0018] Figure 4 is a front view of the connecting structure of the refractory and the impregnation pipe.
[0019] Element number explanation:
[0020] 1 pouring mold
[0021] 11 top beam
[0022] 111 connecting hole
[0023] 12 bottom plate
[0024] 121 connecting groove
[0025] 122 stop block
[0026] 13 reinforcing rib
[0027] 131 First Level Section
[0028] 132 Vertical segment
[0029] 133 Second Level Section
[0030] 14 Side panels
[0031] 15 Connectors
[0032] 16. Tensioner rod
[0033] 2 refractory materials
[0034] 3 Impregnation tubes
[0035] 4 Vacuum Chamber Detailed Implementation
[0036] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. These embodiments are only used to illustrate this utility model and are not intended to limit it.
[0037] In the description of this utility model, it should be noted that the terms "top", "bottom", "front", "rear", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0038] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0039] Figure 1 The image shown is a front view of the casting mold and vacuum tank impregnation tube of this utility model. The following description uses… Figure 1 For reference, the extension direction of the impregnation tube 3 is defined as the up-down direction, and the top beam 11 is located above the bottom plate 12; the distribution direction of the two impregnation tubes 3 is defined as the left-right direction, the direction perpendicular to the up-down and left-right directions is defined as the front-back direction, and the two top beams 11 are distributed along the front-back direction.
[0040] like Figures 1-4As shown, the utility model provides a kind of refractory pouring mold between vacuum tank impregnation pipe, this pouring mold 1 is installed between the two impregnation pipes 3 of the bottom connection of vacuum tank 4, including a bottom plate 12, two roof beams 11 and two side baffle 14.Two roof beams 11 are respectively straddled between the upper surface of two impregnation pipes 3, and each roof beam 11 is detachably connected with the front side or rear side of bottom plate 12 by a connecting piece 15, and bottom plate 12 is attached to the lower surface of two impregnation pipes 3.By setting roof beam 11, the relative position of bottom plate 12 between two impregnation pipes 3 is fixed, and the bottom surface of pouring mold 1 is formed.
[0041] Specifically, connecting hole 111 is provided on roof beam 11 and matched with connecting piece 15, and the front side and rear side of bottom plate 12 are both provided with connecting groove 121 matched with connecting piece 15, and connecting piece 15 is detachably connected with connecting hole 111 and connecting groove 121 by bolt.It is preferred that connecting piece 15 is connecting rod. Those skilled in the art can replace the shape of connecting piece 15 with plate, block or other shapes according to needs. Through the cooperation of connecting hole 111, connecting groove 121 and connecting piece 15, the installation and disassembly process of pouring mold 1 becomes more convenient and efficient, reduces the operation difficulty and time cost, and at the same time makes pouring mold 1 adapt to impregnation pipes 3 of different sizes, improves the versatility and flexibility of pouring mold 1.
[0042] Each side baffle 14 is vertically arranged between two impregnation pipes 3 and abuts against two impregnation pipes 3, and the bottom of each side baffle 14 is detachably connected with the front side or rear side of bottom plate 12. A tension rod 16 extending in front-back direction is detachably connected between two side baffles 14, and the connecting position of tension rod 16 and each side baffle 14 is arranged on the side of each side baffle 14 close to roof beam 11. Thus, the bottom and top of side baffle 14 are limited, the relative position of side baffle 14 between two impregnation pipes 3 is fixed, and side baffle 14 is tightly attached to two impregnation pipes 3, forming two side surfaces of pouring mold 1.
[0043] Specifically, as shown, Figure 2 The front side and rear side of bottom plate 12 are each provided with a stopper 122, and each side baffle 14 is installed inside one of stoppers 122, and the bottom abuts against stopper 122. Tension rod 16 and stopper 122 limit side baffle 14 in front-back direction respectively, so that side baffle 14 tightly abuts against two impregnation pipes 3 and cannot move, effectively enhancing the stability of side baffle 14, preventing side baffle 14 from shifting during refractory pouring.
[0044] As shown, Figures 1-4As shown, a cavity for pouring the refractory 2 is surrounded between the two side plates 14, the bottom plate 12 and the two impregnation pipes 3, and the pouring mold 1 is tightly fitted with the impregnation pipes 3 to ensure the stability of the cavity structure, and further ensure the uniformity and compactness of the refractory 2 poured in the cavity.
[0045] The pouring mold 1 further comprises a reinforcing bar 13 which is arranged between the upper surfaces of the two impregnation pipes 3 and extends downward in the vertical direction into the cavity, and is used to connect the refractory 2 and the two impregnation pipes 3, so as to enhance the bonding force between the refractory 2 and the impregnation pipes 3, make the connection structure of the refractory 2 and the two impregnation pipes 3 more stable, and enhance the anti-falling performance of the refractory 2.
[0046] Specifically, the bottom of the reinforcing bar 13 is spaced apart from the bottom plate 12. The gap can reduce the direct heat conduction between the bottom plate 12 and the reinforcing bar 13, help to reduce the temperature of the bottom plate 12, and protect the material of the bottom plate 12 from high temperature.
[0047] Specifically, the reinforcing bar 13 comprises a first horizontal section 131 arranged between the upper surfaces of the two impregnation pipes 3, a vertical section 132 extending downward in the vertical direction into the cavity, and a second horizontal section 133 connected to the bottom of the vertical section 132. Through the combination of the first horizontal section 131 and the vertical section 132, the reinforcing bar 13 connects the refractory 2 and the upper surfaces of the impregnation pipes 3, and helps the refractory 2 to resist the falling tendency caused by gravity. The second horizontal section 133 increases the connection area of the refractory 2 and the reinforcing bar 13, so that the connection structure of the refractory 2 and the two impregnation pipes 3 is more stable.
[0048] The construction process of the pouring mold 1 is as follows:
[0049] S1: First, the two roof beams 11 are arranged between the upper surfaces of the two impregnation pipes 3;
[0050] S2: The bottom plate 12 is fitted to the lower surfaces of the two impregnation pipes 3;
[0051] S3: The reinforcing bar 13 is arranged between the upper surfaces of the two impregnation pipes 3;
[0052] S4: The two side plates 14 are respectively placed on the inner sides of the two stop blocks 122, and respectively abut against the side surfaces of the two impregnation pipes 3;
[0053] S5: The connecting piece 15 is used to connect each roof beam 11 and the bottom plate 12.
[0054] S6: The tension rod 16 is inserted into the two side plates 14, the two side plates 14 are tightened, and the bolts are tightened;
[0055] S7: After the installation of the mold 1, the uncured refractory 2 is poured into the cavity of the mold 1, and the pouring height of the uncured refractory 2 is not less than the height of the middle part of the tension reinforcement 13;
[0056] S7: After the pouring of the uncured refractory 2 is completed, the uncured refractory 2 is maintained, and then the two top beams 11, the bottom plate 12, the two side plates 14, the tension rods 16 and the connecting pieces 15 are removed and cleaned.
[0057] The above only describes the preferred embodiments of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and substitutions can be made, and these improvements and substitutions should also be considered as the protection scope of the present application.
Claims
1. A vacuum tank impregnation mold for casting refractory between pipes, characterized in that: Installed between the two impregnation tubes (3) connected to the bottom of the vacuum tank (4), it includes a base plate (12), two top beams (11) and two side baffles (14). The top beam (11) spans between the upper surfaces of the two impregnation tubes (3) and is detachably connected to the bottom plate (12) via a connector (15). The bottom plate (12) is attached to the lower surface of the two impregnation tubes (3). The side baffle (14) is vertically arranged between the two impregnation tubes (3) and abuts against the two impregnation tubes (3). The bottom of the side baffle (14) is detachably connected to the bottom plate (12). A tension rod (16) is detachably connected between the two side baffles (14). The connection point of the tension rod (16) and each side baffle (14) is located on the side of each side baffle (14) near the top beam (11). The two side baffles (14), the bottom plate (12) and the two impregnation pipes (3) form a cavity for casting refractory material (2); It also includes a reinforcing rib (13) spanning between the upper surfaces of the two impregnation tubes (3), the reinforcing rib (13) extending vertically downward into the cavity for connecting the refractory material (2) and the two impregnation tubes (3).
2. The casting mold according to claim 1, characterized in that: The connector (15) is a connecting rod.
3. The casting mold according to claim 2, characterized in that: The top beam (11) has a connecting hole (111) that mates with the connector (15), and the bottom plate (12) has a connecting groove (121) that mates with the connector (15).
4. The casting mold according to claim 3, characterized in that: The connector (15) is detachably connected to the connecting hole (111) and the connecting groove (121) by bolts.
5. The casting mold according to claim 1, characterized in that: The tension rod (16) is detachably connected to the side baffle (14) by bolts.
6. The casting mold according to claim 1, characterized in that: A gap is left between the bottom of the reinforcing rib (13) and the base plate (12).
7. The casting mold according to claim 1 or 6, characterized in that: The reinforcing rib (13) includes a first horizontal section spanning between the upper surfaces of the two impregnation tubes (3), a vertical section extending downward in the vertical direction into the cavity, and a second horizontal section connected to the bottom of the vertical section.
8. The casting mold according to claim 1, characterized in that: The base plate (12) is provided with two blocks (122), and the bottom of the side baffle (14) abuts against the blocks (122).