Ceramics processing special machine tool

By using a clamping design with rubber pads and air chamber adjustment in a special ceramic processing machine tool, the problem of ceramic rod damage caused by excessive clamping force was solved, achieving high-precision and high-efficiency ceramic processing.

CN223589752UActive Publication Date: 2025-11-25SUZHOU TIEBA CNC MASCH TOOL CO LTD
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Patent Information

Application Number
CN202422647536.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-11-25
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

When traditional turning machine tools clamp ceramic rods, excessive adjustment of the clamping force can damage the ceramic rods and affect the quality of the finished product.

Method used

The fixture design includes rubber pads, and the clamping force of the fixture is adjusted by an air chamber. Combined with the motor-driven rotation of the fixture, the workpiece is stably fixed and protected.

Benefits of technology

It improves the machining accuracy and surface quality of ceramic workpieces, avoids workpiece damage caused by excessive clamping, adapts to ceramic workpieces of different shapes and sizes, and enhances machining efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a machine tool special for ceramic processing, including the substrate, the first motor is fixedly installed to one side of substrate, the first motor output fixedly installed has the clamp for clamping ceramic work piece, wherein, the clamp is equipped with the base disc, the inside slide of base disc one side is installed with the clamping plate, the inside of every clamping plate is fixedly installed with the contact plate respectively, wherein, the contact plate includes the mounting plate, the mounting plate is fixedly installed in the inside of clamping plate, the inside of mounting plate is fixedly installed with the rubber pad for ceramic work piece surface contact. The utility model discloses through placing ceramic work piece into the clamp, and through the clamping force of adjusting clamp, to ensure the stable fixation of work piece, in this process, the rubber pad in the clamp still plays the protection function, prevents the work piece surface breakage caused by the too big clamping force, when ceramic work piece is clamped, the first motor starts, drives the clamp rotation, makes ceramic work piece enter the turning state.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to processing machine tool processing technical field especially relates to the machine tool of special use of ceramic processing. BACKGROUND

[0002] The ceramic processing machine tool is a kind of processing equipment specially used for high-hardness ceramic material, with precise cutting, polishing and other functions.Its processing process usually includes rough machining, finishing and post-polishing treatment, and is suitable for making ceramic parts with fine structure, such as parts in electronics, aerospace and medical devices.

[0003] However, the traditional technology has some problems: when the traditional turning machine clamps and processes the ceramic rod, the clamp is used to clamp and fix the ceramic rod directly, in order to ensure the stable clamping of the ceramic rod, the ceramic rod is often damaged due to excessive adjustment of the clamping force of the clamp, which affects the subsequent finished product turning. UTILITY MODEL CONTENTS

[0004] In view of the problems existing in the prior art, the utility model provides the machine tool of special use of ceramic processing, solves the problem that the ceramic rod is damaged due to excessive adjustment of the clamping force of the clamp.

[0005] The utility model is realized in this way, the machine tool of special use of ceramic processing, including base plate, base plate one side fixed installation has first motor, first motor output fixed installation has the clamp for clamping ceramic work piece, wherein, the clamp is equipped with base disc, base disc one side inside slide installation has clamping plate, every clamping plate inboard is fixedly installed with contact plate respectively, wherein, the contact plate includes mounting plate, the mounting plate is fixedly installed in the clamping plate inboard, the mounting plate inboard is fixedly installed with the rubber pad for the surface contact of ceramic work piece.

[0006] As preferred in the utility model, the rubber pad is internally provided with an air cavity, the mounting plate is hollow, and the rubber pad and the mounting plate are through.

[0007] As preferred in the utility model, the mounting plate is fixedly connected with an air pipe on the side away from the rubber pad, and the air pipe is fixedly connected with an adjusting piece for adjusting the initial air pressure of the air cavity in the rubber pad on the side away from the mounting plate.

[0008] As preferred in the utility model, the adjusting piece is provided with a plurality of adjusting pieces, and the adjusting pieces are arranged correspondingly with the clamping plate, and the plurality of adjusting pieces are uniformly distributed on the base disc in the circumferential direction.

[0009] As preferred in the utility model, the adjusting piece includes a gas plate, the gas plate is fixed on one side of the base disc, the output end of the gas plate is fixedly connected with one end of the air pipe, and a piston plate is slidably installed in the air pipe.

[0010] As the utility model discloses, preferably, a screw rod is rotatably installed inside the air plate, a screw pipe is externally screwed to the screw rod, the screw pipe is fixed to one side of the piston plate away from the air pipe, the screw rod extends through the air plate to the outside and is fixedly connected with a knob, and a transparent plate for observing the real-time position of the piston plate is embeddedly installed outside the air plate.

[0011] As the utility model discloses, preferably, a horizontal linear guide rail is further fixedly installed on the upper portion of the base plate, a vertical linear guide rail is fixedly installed on the moving unit of the horizontal linear guide rail, a second motor is fixedly installed on the moving unit of the vertical linear guide rail, a rotating disc is fixedly connected to the output end of the second motor, and a cutting tool for cutting the ceramic workpiece is fixedly installed on the rotating disc.

[0012] Compared with the prior art, the utility model has the beneficial effects as follows:

[0013] The utility model discloses a ceramic workpiece is placed in the clamp, and the clamping force of the clamp is adjusted to ensure the stable fixing of the workpiece, in the process, the rubber pad in the clamp still plays the protection effect, prevents the workpiece surface damage caused by the too big clamping force, when the ceramic workpiece is clamped, the first motor starts, drives the clamp to rotate, makes the ceramic workpiece enter the turning state, in the rotating process, the turning tool contacts the ceramic workpiece surface, realizes the precision machining, because the rotation of the ceramic workpiece in the clamp, the turning tool can evenly exert the cutting force, thereby promotes the machining precision and surface quality. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is the overall structure schematic view that the utility model embodiment provides;

[0015] Figure 2 It is the clamp structure schematic view that the utility model embodiment provides;

[0016] Figure 3 It is the clamp structure schematic view that the utility model embodiment provides;

[0017] Figure 4 It is the rubber pad cross section structure schematic view that the utility model embodiment provides;

[0018] Figure 5 It is the contact plate explosion structure schematic view that the utility model embodiment provides;

[0019] Figure 6 It is the adjusting piece cross section structure schematic view that the utility model embodiment provides.

[0020] In the drawing: 1, base plate;2, horizontal linear guide rail;3, vertical linear guide rail;4, first motor;5, clamp;6, second motor;7, rotating disc;8, cutting tool;

[0021] 501, base plate; 502, clamping plate; 503, contact plate; 504, air pipe; 505, adjusting piece; 506, transparent plate;

[0022] 5031, rubber pad; 5032, air cavity; 5033, mounting plate;

[0023] 5051, air plate; 5052, screw rod; 5053, knob; 5054, screw pipe; 5055, piston plate. DETAILED DESCRIPTION

[0024] In order to further understand the utility model content, characteristics and effects of the utility model, the following examples are given, and the details are described as follows with the help of the drawings.

[0025] The structure of the utility model will be described in detail below with reference to the drawings.

[0026] As Figures 1 to 6 shown, the ceramic processing special machine tool provided by the utility model embodiment includes a base plate 1, a first motor 4 is fixedly installed on one side of the base plate 1, and a clamp 5 for clamping a ceramic workpiece is fixedly installed at the output end of the first motor 4, wherein the clamp 5 is provided with a base plate 501, a clamping plate 502 is slidingly installed inside one side of the base plate 501, and a contact plate 503 is fixedly installed inside each clamping plate 502, wherein the contact plate 503 includes a mounting plate 5033, the mounting plate 5033 is fixedly installed inside the clamping plate 502, and a rubber pad 5031 for contacting the surface of the ceramic workpiece is fixedly installed inside the mounting plate 5033.

[0027] The above-mentioned ceramic processing special machine tool, the clamp 5 on the machine tool is connected with the first motor 4 through the base plate 501, and the first motor 4 is responsible for driving the clamp 5 and the clamped ceramic workpiece to rotate. Before work starts, the ceramic workpiece will be placed in the clamping area of the clamp 5. The operator puts the ceramic workpiece into the clamp 5 and adjusts the clamping force of the clamp 5 to ensure the stable fixation of the workpiece. In this process, the rubber pad 5031 in the clamp 5 still plays a protective role to prevent the surface of the workpiece from being damaged due to excessive clamping force. When the ceramic workpiece is clamped, the first motor 4 is started to drive the clamp 5 to rotate, so that the ceramic workpiece enters the turning state. During the rotation process, the turning tool contacts the surface of the ceramic workpiece to realize precision machining. Due to the rotation of the ceramic workpiece in the clamp 5, the turning tool can uniformly apply cutting force, thereby improving machining precision and surface quality, and the ceramic workpiece can be efficiently and stably machined, and the surface of the workpiece is effectively protected to avoid damage caused by excessive clamping.

[0028] In this embodiment, the rubber pad 5031 is internally provided with an air cavity 5032, the mounting plate 5033 is hollowly arranged, and the rubber pad 5031 is penetrated through the mounting plate 5033. The mounting plate 5033 is fixedly connected with an air pipe 504 at a side away from the rubber pad 5031, and the air pipe 504 is fixedly connected with adjusting pieces 505 for adjusting the initial air pressure of the air cavity 5032 inside the rubber pad 5031 at a side away from the mounting plate 5033. The adjusting pieces 505 are provided in plurality, and are arranged correspondingly to the clamping plate 502, and the plurality of adjusting pieces 505 are uniformly distributed in the circumferential direction on the base disc 501.

[0029] The rubber pad 5031 is internally provided with the air cavity 5032 and is penetrated through the hollow mounting plate 5033, so that the rigidity of the rubber pad 5031 can be controlled by adjusting the air pressure in the air cavity 5032 during clamping.

[0030] Specifically, when clamping the ceramic workpiece, the user can change the air pressure in the air cavity 5032 through the adjusting pieces 505, so as to adjust the rigidity of the rubber pad 5031. Increasing the air pressure makes the rubber pad 5031 become more rigid, and enhances the clamping force; while reducing the air pressure makes the rubber pad 5031 become soft, and reduces the clamping force. This flexible adjustment mechanism ensures that the machine tool can adapt to ceramic workpieces of different shapes and sizes, ensures the stability of the workpiece during processing, and avoids the workpiece from loosening or falling off due to the flexible characteristics of the rubber pad 5031.

[0031] In this embodiment, the adjusting pieces 505 include an air plate 5051 fixed at one side of the base disc 501, an output end of the air plate 5051 is fixedly connected with one end of the air pipe 504, a piston plate 5055 is slidingly installed inside the air pipe 504, a screw rod 5052 is rotatably installed inside the air plate 5051, a screw pipe 5054 is screwed with the screw rod 5052, the screw pipe 5054 is fixed at a side of the piston plate 5055 away from the air pipe 504, the screw rod 5052 extends to the outside through the air plate 5051 and is fixedly connected with a knob 5053, and a transparent plate 506 for observing the real-time position of the piston plate 5055 is embeddedly installed outside the air plate 5051.

[0032] When the user rotates the screw pipe 5054, the piston plate 5055 moves to the side of the air pipe 504, increases the air pressure in the air cavity 5032, and makes the rigidity of the rubber pad 5031 increase and the clamping force increase; on the contrary, rotating the screw pipe 5054 in the opposite direction makes the piston plate 5055 move away from the air pipe 504, releases the gas in the air cavity 5032, and reduces the rigidity of the rubber pad 5031, so as to reduce the clamping force. This design enables the user to flexibly adjust the clamping force of the clamp 5 to adapt to ceramic workpieces of different shapes and sizes.

[0033] In addition, the transparent plate 506 is embedded outside the air plate 5051, which facilitates the user to observe the position change of the piston plate 5055 in real time, and ensures the visualization and accuracy of the adjustment process.

[0034] In this embodiment, the upper part of the substrate 1 is also fixedly installed with a transverse linear guide rail 2, a moving unit of the transverse linear guide rail 2 is fixedly installed with a longitudinal linear guide rail 3, a moving unit of the longitudinal linear guide rail 3 is fixedly installed with a second motor 6, an output end of the second motor 6 is fixedly connected with a turntable 7, and the turntable 7 is fixedly installed with a cutting tool 8 for cutting ceramic workpieces.

[0035] The transverse linear guide rail 2 provides a stable transverse movement platform for the machine tool, and the moving unit of the transverse linear guide rail 2 is fixedly installed with the longitudinal linear guide rail 3, so as to ensure the flexible adjustment of the machine tool in the vertical direction. The moving unit of the longitudinal linear guide rail 3 is fixedly installed with the second motor 6, and the second motor 6 is responsible for driving the turntable 7.

[0036] The turntable 7 is installed with a plurality of cutting tools 8, and the user can select appropriate cutting tools 8 according to different processing requirements. The second motor 6 can accurately switch the cutting tools 8, so that the cutting tools 8 are switched from one cutting tool 8 to another cutting tool 8, so as to perform different types of cutting operations. Such a design improves the flexibility of the machine tool, so that it can quickly adapt to different processing tasks. The flexible cutting tool 8 switching mechanism greatly improves the processing efficiency and product quality of the ceramic workpiece, and reduces the complexity of operation.

[0037] Working principle of the utility model:

[0038] By placing the ceramic workpiece in the clamp 5 and adjusting the clamping force of the clamp 5, the stability of the workpiece is ensured, and in this process, the rubber pad 5031 in the clamp 5 still plays a protective role to prevent damage to the surface of the workpiece caused by excessive clamping force. When the ceramic workpiece is clamped, the first motor 4 is started to drive the clamp 5 to rotate, so that the ceramic workpiece enters the turning state, and the ceramic workpiece can be efficiently and stably processed, and the surface of the workpiece is effectively protected to avoid damage caused by excessive clamping.

[0039] It is to be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0040] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions, and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.

Claims

1. Machine tool for the processing of ceramics, comprising a base plate (1), characterized in that: The first motor (4) is fixedly installed on one side of the substrate (1), and a clamp (5) for clamping a ceramic workpiece is fixedly installed at the output end of the first motor (4), Wherein, the clamp (5) is provided with a base disc (501), and a clamping plate (502) is slidably installed on one side of the base disc (501), and a contact plate (503) is fixedly installed on the inner side of each clamping plate (502), Wherein, the contact plate (503) comprises an installation plate (5033) fixedly installed on the inner side of the clamping plate (502), and a rubber pad (5031) for contacting the surface of the ceramic workpiece is fixedly installed on the inner side of the installation plate (5033).

2. The machine tool for ceramic processing according to claim 1, wherein: The rubber pad (5031) is internally provided with an air cavity (5032), and the installation plate (5033) is hollowly provided, and the rubber pad (5031) and the installation plate (5033) are through.

3. The machine tool according to claim 2, wherein: The installation plate (5033) is fixedly connected with an air pipe (504) on the side away from the rubber pad (5031), and the air pipe (504) is fixedly connected with an adjusting member (505) for adjusting the initial air pressure of the air cavity (5032) in the rubber pad (5031) on the side away from the installation plate (5033).

4. The machine tool according to claim 3, wherein: The adjusting member (505) is provided with a plurality of adjusting members (505) corresponding to the clamping plate (502), and the plurality of adjusting members (505) are uniformly distributed on the base disc (501) in the circumferential direction.

5. The machine tool according to claim 3, wherein: The adjusting member (505) comprises a gas plate (5051) fixed on one side of the base disc (501), and the output end of the gas plate (5051) is fixedly connected with one end of the air pipe (504), and a piston plate (5055) is slidably installed in the air pipe (504).

6. The machine tool according to claim 5, wherein: A screw rod (5052) is rotatably installed in the gas plate (5051), a screw pipe (5054) is screwed outside the screw rod (5052), the screw pipe (5054) is fixed on the side of the piston plate (5055) away from the air pipe (504), the screw rod (5052) extends to the outside through the gas plate (5051) and is fixedly connected with a knob (5053), and a transparent plate (506) for observing the real-time position of the piston plate (5055) is embeddedly installed outside the gas plate (5051).

7. The machine tool according to claim 1, wherein: A horizontal linear guide rail (2) is further fixedly installed on the upper part of the substrate (1), a vertical linear guide rail (3) is fixedly installed on the moving unit of the horizontal linear guide rail (2), a second motor (6) is fixedly installed on the moving unit of the vertical linear guide rail (3), a rotating disc (7) is fixedly connected with the output end of the second motor (6), and a cutting knife (8) for cutting the ceramic workpiece is fixedly installed on the rotating disc (7).