Full-automatic epoxy glass fiber reinforced plastic preimpregnation winding device
The fully automated epoxy fiberglass prepreg and winding device has automated the prepreg, curing and winding of fiberglass, solving the problems of low production efficiency and inconvenient disassembly and assembly of traditional devices, and improving production efficiency and ease of operation.
Patent Information
- Application Number
- CN202423278265.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Traditional fiberglass winding equipment is mostly operated manually or semi-automatically, resulting in low production efficiency, high skill requirements for operators, and inconvenient assembly and disassembly.
A fully automatic epoxy fiberglass prepreg and winding device was designed, comprising a base frame, side plates, guide rollers, a heating and curing mechanism, and a winding mechanism, to automate the prepreg, curing, and winding of fiberglass, and to facilitate the replacement of the roll through a drive structure and a disassembly structure.
It has enabled automated production of fiberglass, improved production efficiency, and simplified the assembly and disassembly process of the rolls, making the winding work more convenient and efficient.
Smart Images

Figure CN223589818U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to composite material processing technical field especially relates to a full -automatic epoxy glass steel pre -impregnation winding device. BACKGROUND
[0002] Glass steel (also known as glass fiber reinforced plastic) because of its high strength, corrosion resistance, light weight and other characteristics, has been widely used in many fields. Especially in the field of chemical industry, building, transportation, glass steel products such as storage tank, pipeline, pressure vessel and so on are increasingly in demand. Epoxy prepreg as a kind of high performance composite material, is composed of epoxy resin and pre -impregnated glass fiber, has high strength, high modulus, corrosion resistance and excellent electrical insulation and thermal stability and other characteristics. These characteristics make epoxy prepreg widely used in aerospace, automobile manufacturing, medical devices, electronic communication and other fields.
[0003] Although the application field of glass steel products and epoxy prepreg is wide, but the traditional glass steel winding forming process still has some shortcomings. For example, the existing winding device mostly adopts manual or semi-automatic operation, and the production efficiency is low, and the skill requirement of the operator is high. And disassembly and assembly are not convenient, and the winding work of glass steel is not convenient. UTILITY MODEL CONTENT
[0004] The utility model aims at solving the shortcomings in the prior art, and provides a full -automatic epoxy glass steel pre -impregnation winding device.
[0005] In order to realize the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A full -automatic epoxy glass steel pre -impregnation winding device, including the chassis, the upper end of the chassis is fixed with two side plates, the lower end of the chassis is fixedly embedded with storage box, the inside of the storage box is equipped with third guide roller, the both ends of the second guide roller are rotatably connected on the inner wall of the storage box, two third guide rollers are rotatably installed between the two side plates, two second guide rollers are located above the storage box, heating curing mechanism and winding mechanism are equipped between the two side plates, the heating curing mechanism is located at the right side of the storage box, the winding mechanism is located at the right side of the heating curing mechanism.
[0007] As a further improvement of the utility model, a first guide roller is rotatably installed between the two side plates, the first guide roller is located at the left side of the storage box, the sidewall of one of the side plates is fixedly embedded with a dust blower, the sidewall of the other side plate is fixedly embedded with a dust collector, the dust blower and the dust collector are located between the first guide roller and the second guide roller.
[0008] As a further improvement of the utility model, the heating and curing mechanism comprises two heating plates fixed between the two side plates, and the two heating plates are arranged in an up-down mode.
[0009] As a further improvement of the utility model, the winding mechanism comprises a winding shaft arranged between the two side plates, both ends of the winding shaft are provided with insertion slots, and a baffle is fixedly sleeved on the side wall close to each end of the winding shaft, one of the side plates is provided with a driving structure connected with the winding shaft, and the other side plate is provided with a dismounting structure connected with the winding shaft.
[0010] As a further improvement of the utility model, the upper end of the base frame is provided with a backflow groove in communication with the storage box, and the backflow groove is located at the right side of the storage box.
[0011] As a further improvement of the utility model, the lower end of the base frame is fixedly provided with four supporting legs, and the four supporting legs are arranged at the lower end of the base frame respectively.
[0012] The utility model has the advantages of the following:
[0013] The automatic pre-impregnation, curing and winding of the glass steel can be realized, and the production efficiency is effectively improved.
[0014] The winding shaft can be dismounted and replaced through the operation of the dismounting structure, so that the winding work of the pre-impregnated and cured glass steel is more convenient and efficient. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 The utility model provides a kind of structure schematic view of full-automatic epoxy glass steel pre-impregnation winding device;
[0016] Figure 2 The utility model provides a kind of structure schematic view of winding shaft, baffle of full-automatic epoxy glass steel pre-impregnation winding device;
[0017] Figure 3 The utility model provides a kind of structure schematic view of driving structure of full-automatic epoxy glass steel pre-impregnation winding device;
[0018] Figure 4The utility model provides a kind of full-automatic epoxy glass steel pre-impregnation winding device's dismounting structure's structural diagram.
[0019] In the drawing: 1 bottom frame, 2 side plate, 3 support leg, 4 first guide roller, 5 dust blower, 6 dust collector, 7 second guide roller, 8 third guide roller, 9 storage box, 10 backflow tank, 11 heating plate, 12 reel, 13 baffle, 14 motor, 15 first rotating rod, 16 first plug-in block, 17 second plug-in block, 18 second rotating rod, 19 pull plate, 20 tension spring, 21 plug-in slot. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0021] Referring to Figures 1-4 A kind of full-automatic epoxy glass steel pre-impregnation winding device, including bottom frame 1, the lower end of bottom frame 1 is fixed with four support legs 3, four support legs 3 are respectively arranged at the lower end four corners of bottom frame 1, the upper end of bottom frame 1 is fixed with two side plates 2, the lower end of bottom frame 1 is fixedly embedded with storage box 9, epoxy resin is stored in storage box 9, third guide roller 8 is arranged in storage box 9, the both ends of third guide roller 8 are rotatably connected on the inner wall of storage box 9, when glass steel is wound on third guide roller 8, glass steel can be immersed in epoxy resin, two second guide rollers 7 are rotatably installed between two side plates 2, two second guide rollers 7 are located above storage box 9, heating curing mechanism and winding mechanism are arranged between two side plates 2, heating curing mechanism is located at the right side of storage box 9, winding mechanism is located at the right side of heating curing mechanism, backflow tank 10 that is communicated with storage box 9 is arranged on the upper end of bottom frame 1, backflow tank 10 is located at the right side of storage box 9, epoxy resin that flows down after glass steel pre-impregnation, can flow back to storage box 9 by backflow tank 10.
[0022] In the utility model, first guide roller 4 is rotatably installed between two side plates 2, one of first guide roller 4 is located at the left side of storage box 9, dust blower 5 is fixedly embedded on the side wall of one of side plates 2, dust collector 6 is fixedly embedded on the side wall of the other side plate 2, dust blower 5 and dust collector 6 are located between first guide roller 4 and second guide roller 7.
[0023] Heating curing mechanism includes two heating plates 11 fixed between two side plates 2, two heating plates 11 are arranged above and below, and heating plate 11 is electric heating plate.
[0024] The winding mechanism comprises a reel 12 arranged between the two side plates 2, both ends of the reel 12 are provided with a slot 21, the slot 21 is a rectangular slot, a baffle 13 is fixedly sleeved on the side wall close to the two ends of the reel 12, one of the side plates 2 is provided with a driving structure connected with the reel 12, the other side plate 2 is provided with a dismounting structure connected with the reel 12, the driving structure comprises a first rotating rod 15 penetratingly arranged on the side plate 2, the first rotating rod 15 is rotationally connected with the side plate 2, the first rotating rod 15 is rotationally connected with the side plate 2 through a bearing, a motor 14 is fixedly installed on the side wall of the side plate 2, an output shaft of the motor 14 is fixed at one end of the first rotating rod 15, the other end of the first rotating rod 15 is fixed with a first plug block 16, the dismounting structure comprises a second rotating rod 18 penetratingly arranged on the side plate 2, the second rotating rod 18 can slide and rotate on the side plate 2, one end of the second rotating rod 18 is rotationally connected with a pull plate 19, the other end of the second rotating rod 18 is fixed with a second plug block 17, the first plug block 16 and the second plug block 17 are rectangular blocks, a tension spring 20 is sleeved on the second rotating rod 18, one end of the tension spring 20 is fixed on the side wall of the side plate 2, the other end of the tension spring 20 is fixed on the side wall of the pull plate 19, the reel 12 can be continuously supported by inserting the first plug block 16 and the second plug block 17 into the inside of the slot 21, when the reel 12 needs to be dismounted, the reel 12 can be taken off by pulling the pull plate 19 and moving the second plug block 17 out of the slot 21 through the second rotating rod 18.
[0025] In use, the glass fiber reinforced plastic is passed through the first guide roller 4, the second guide roller 7 and the third guide roller 8, is immersed in the epoxy resin in the storage box 9, and then is passed between the two heating plates 11, is heated and solidified by the two heating plates 11, and then is fixed on the reel 12.
[0026] The above is only a preferred specific embodiment of the utility model, but the protection scope of the utility model is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and the utility model concept of the utility model within the technical range disclosed by the utility model, which should be covered in the protection scope of the utility model.
Claims
1. A full-automatic epoxy glass steel pre-impregnation winding device comprising a chassis (1), characterized in that, The upper end of the chassis (1) is fixed with two side plates (2), the lower end of the chassis (1) is fixedly embedded with a storage box (9), the inside of the storage box (9) is provided with a third guide roller (8), both ends of the third guide roller (8) are rotatably connected to the inner wall of the storage box (9), two second guide rollers (7) are rotatably installed between the two side plates (2), and the two second guide rollers (7) are located above the storage box (9). Heating curing mechanism, winding mechanism are arranged between the two side plates (2), the heating curing mechanism is located to the right of the storage box (9), and the winding mechanism is located to the right of the heating curing mechanism.
2. The full-automatic epoxy glass steel pre-impregnation winding device according to claim 1, characterized in that, The first guide roller (4) is rotatably installed between the two side plates (2), and the first guide roller (4) is located to the left of the storage box (9). A dust blower (5) is fixedly embedded on the side wall of one of the side plates (2), and a dust collector (6) is fixedly embedded on the side wall of the other side plate (2). The dust blower (5) and the dust collector (6) are located between the first guide roller (4) and the second guide roller (7).
3. The full-automatic epoxy glass steel pre-impregnation winding device according to claim 1, characterized in that, The heating curing mechanism comprises two heating plates (11) fixed between the two side plates (2), and the two heating plates (11) are arranged in an up-down mode.
4. The full-automatic epoxy glass steel pre-impregnation winding device according to claim 1, characterized in that, The winding mechanism comprises a winding shaft (12) arranged between the two side plates (2), both ends of the winding shaft (12) are provided with a slot (21), the side walls close to both ends of the winding shaft (12) are fixedly sleeved with a baffle (13), one of the side plates (2) is provided with a driving structure connected with the winding shaft (12), the other side plate (2) is provided with a dismounting structure connected with the winding shaft (12), the driving structure comprises a first rotating rod (15) penetratingly arranged on the side plate (2), the first rotating rod (15) is rotatably connected with the side plate (2), a motor (14) is fixedly installed on the side wall of the side plate (2), an output shaft of the motor (14) is fixed to one end of the first rotating rod (15), the other end of the first rotating rod (15) is fixed with a first plug block (16), the dismounting structure comprises a second rotating rod (18) penetratingly arranged on the side plate (2), one end of the second rotating rod (18) is rotatably connected with a pull plate (19), the other end of the second rotating rod (18) is fixed with a second plug block (17), and a tension spring (20) is sleeved on the second rotating rod (18). One end of the tension spring (20) is fixed to the side wall of the side plate (2), and the other end of the tension spring (20) is fixed to the side wall of the pull plate (19).
5. The full-automatic epoxy glass steel pre-impregnation winding device according to claim 1, characterized in that, The upper end of the chassis (1) is provided with a backflow groove (10) communicating with the storage box (9), and the backflow groove (10) is located to the right of the storage box (9).
6. The full-automatic epoxy glass steel pre-impregnation winding device according to claim 1, characterized in that, The lower end of the chassis (1) is fixedly provided with four supporting legs (3), and the four supporting legs (3) are respectively arranged at the lower end of the chassis (1).