Substrate film sticking machine with detection function

Abstract

The utility model relates to the technical field of film sticking machines, and discloses a substrate film sticking machine with a detection function, which comprises a support frame and further comprises a mounting frame fixed at the top of the support frame, a conveying device is mounted on the inner wall of the mounting frame, a film sticking machine assembly is arranged at the top of the mounting frame, and a detection device is arranged on the inner wall of the mounting frame. The film sticking machine assembly comprises a machine box fixedly connected to the top of the mounting frame, a cleaning assembly is arranged at the bottom of the outer wall of the machine box, firstly, when the film sticking machine is used, static electricity and dust on a base plate can be removed through the cleaning assembly before the base plate enters the film sticking machine assembly for film sticking, cleaning is more thorough, and the film sticking quality is ensured; after film pasting is completed, the LED light source provides illumination, the camera can shoot images of the substrate with the film pasted, whether the substrate has scratches, cracks and pits or not is detected, the completeness and quality of the pasted film are detected, defective products are prevented from occurring, and the cutter can be rapidly replaced through the arrangement of the installation groove and the cutter.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of film laminator, specifically to a substrate film laminator with detection function. BACKGROUND

[0002] In the production process of aluminum substrate, it is crucial to protect the integrity of its surface, any touch or contact with specific chemicals on the surface may cause surface contamination, blackening, even scratches and scratches, etc. These defects often lead to customer returns, in order to prevent this from happening, the production process will use film laminator to paste protective film on the surface of the substrate, so as to ensure that its surface is not damaged.

[0003] However, the current film laminator blows the surface of the substrate by the fan when in use, but static electricity is generated in the production process of the substrate, which causes the surface to be not clean, and manual inspection is required after film pasting to ensure the integrity and quality of the film pasting. The efficiency of manual detection is low and the detection effect is not good, which may lead to substandard products flowing into the market. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a substrate film laminator with detection function to solve the problem of dust cleaning on the surface of the substrate and low efficiency of manual detection.

[0005] To achieve the above purpose, the utility model provides the following technical scheme: a substrate film laminator with detection function, comprising a support frame, further comprising: a mounting frame fixed on the top of the support frame, a conveying device is installed on the inner wall of the mounting frame, a film laminator assembly is arranged on the top of the mounting frame, the film laminator assembly comprises a case fixedly connected to the top of the mounting frame, a cleaning assembly is arranged on the bottom of the outer wall of the case, the cleaning assembly comprises an ion fan fixedly connected to the bottom of one side of the case, an air supply pipe is installed on the output end of the ion fan, an air outlet block is installed on one end of the air supply pipe, and the back surface of the air outlet block is fixedly installed on the back surface of the bottom of the case.

[0006] A detection assembly is arranged on the top of the case, the detection assembly comprises a fixed block fixedly connected to the top of the case, a mounting box is fixedly connected to the front surface of the fixed block, a cover plate is arranged on the top of the mounting box, a camera and an LED light source are installed in the inner cavity of the mounting box, and a through hole matched with the camera and the LED light source is formed in the bottom of the mounting box.

[0007] Preferably, a film covering rod is rotatably connected to the top of one side of the inner wall of the case, a film pasting rod is rotatably connected to the bottom of the film covering rod on the inner wall of the case, and a limiting ring is fixedly connected to the outer wall of the film pasting rod.

[0008] Preferably, the inner wall bottom center of the case is rotatably connected with two film pressing rollers, and outer wall one end of the two film pressing rollers is provided with a belt pulley penetrating the inner cavity of the case.

[0009] Preferably, the inner wall of the two belt pulleys is movably connected with a transmission belt, one end of the film pressing roller is provided with a driving motor penetrating the inner wall of the mounting bracket, one end of the driving motor is mounted on the outer wall of the case, and the front of the case is provided with a door through a hinge.

[0010] Preferably, the inner cavity of the case is provided with a cutting assembly, and the cutting assembly comprises a servo motor mounted on the bottom of one side of the case.

[0011] Preferably, the output end of the servo motor is provided with a lead screw, one end of the lead screw is rotatably connected to the inner wall of the case, and the outer wall of the lead screw is threadedly connected with a mounting block.

[0012] Preferably, the outer wall top of the mounting block is slidably connected with a guide rail, and the guide rail is fixedly connected to the inner wall of the case on both sides.

[0013] Preferably, the bottom of one side of the mounting block is provided with a mounting groove, the inner wall of the mounting groove is slidably connected with a cutter, and the cutter is fixedly installed in the mounting block through bolts.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The utility model discloses, first at use, the substrate enters the film pasting machine assembly and is pasted the film before the setting of cleaning assembly, can remove the static electricity and dust on the substrate, and the quality of pasting the film is guaranteed to be more clean and clean, after pasting the film, the LED light source provides the illumination, and the camera can shoot the image of the substrate after pasting the film, to detect whether the substrate has the scratch, the crack and the dimple, and the integrity and quality of pasting the film, prevent the emergence of the defective product, and the setting of mounting groove and cutter can replace the cutter quickly. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 A preferred embodiment structure diagram of the substrate film pasting machine with a detection function provided by the utility model is provided.

[0017] Figure 2 Another perspective structure diagram provided by the utility model is provided.

[0018] Figure 3 A film pasting machine assembly cross section structure diagram provided by the utility model is provided.

[0019] Figure 4 A detection assembly enlarged structure diagram provided by the utility model is provided.

[0020] Figure 5 The cutting assembly partial disassembly structure schematic view is provided.

[0021] In the figure: 1, support frame; 2, mounting frame; 3, conveying device; 4, film laminating machine assembly; 401, case; 402, film sleeve rod; 403, film laminating rod; 404, limiting ring; 405, film pressing roller; 406, belt disc; 407, transmission belt; 408, driving motor; 409, case door; 5, cleaning assembly; 501, ion fan; 502, air conveying pipe; 503, air outlet block; 6, cutting assembly; 601, servo motor; 602, screw rod; 603, mounting block; 604, guide rail; 605, mounting groove; 606, cutter; 7, detection assembly; 701, fixed block; 702, mounting box; 703, camera; 704, LED light source; 705, cover plate. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Please refer to Figures 1-5 As shown in the figure, a substrate film laminating machine with a detection function comprises a support frame 1, further comprising: a mounting frame 2 fixed to the top of the support frame 1, a conveying device 3 is mounted on the inner wall of the mounting frame 2, the conveying device 3 is a device for conveying the substrate for film laminating treatment, and the degree of automation is higher, and the film laminating efficiency is high, the top of the mounting frame 2 is provided with a film laminating machine assembly 4, the film laminating machine assembly 4 comprises a case 401 fixedly connected to the top of the mounting frame 2, the outer wall bottom of the case 401 is provided with a cleaning assembly 5, the cleaning assembly 5 comprises an ion fan 501 fixedly connected to the bottom of one side of the case 401, an air conveying pipe 502 is mounted at the output end of the ion fan 501, one end of the air conveying pipe 502 is provided with an air outlet block 503, the back surface of the air outlet block 503 is fixedly mounted on the back surface bottom of the case 401, the ion fan 501 blows the surface of the substrate through the air conveying pipe 502 mounted at the output end and the air outlet block 503 fixedly mounted on the back surface bottom of the case 401, so that the static electricity on the substrate can be removed, and it is ensured that the dust cannot be attached to the substrate due to static electricity and cannot be blown clean, and the cleanliness of the surface of the substrate is maintained;

[0024] The detection assembly 7 arranged at the top of the case 401 comprises a fixed block 701 fixedly connected to the top of the case 401, the front surface of the fixed block 701 is fixedly connected with a mounting box 702, the top of the mounting box 702 is provided with a cover plate 705, the inner cavity of the mounting box 702 is installed with a camera 703 and an LED light source 704, and the bottom of the mounting box 702 is provided with through holes matched with the camera 703 and the LED light source 704, after the film is pasted, the camera 703 detects the picture and video of the pasted substrate, the LED light source 704 can provide sufficient light source, and can detect whether there are scratches, cracks and pits on the substrate, and the integrity and quality of the pasted film.

[0025] Reference Figure 3 As shown in the figure, the top of one side of the inner wall of the case 401 is rotationally connected with a film wrapping rod 402, the film wrapping rod 402 is a position for installing film material, the bottom of the film wrapping rod 402 is rotationally connected with a film pasting rod 403 on the inner wall of the case 401, the outer wall of the film pasting rod 403 is fixedly connected with a limiting ring 404 symmetrically, the film pasting rod 403 and the limiting ring 404 can limit and position the film material, the bottom center of the inner wall of the case 401 is rotationally connected with two film pressing rollers 405, the substrate and the film pressing rollers 405 and the conveying device 3 form a pressure, and the substrate is pasted with the film, one end of the outer wall of the two film pressing rollers 405 penetrates through the inner cavity of the case 401 and is installed with a belt disc 406, the inner wall of the two belt discs 406 is movably connected with a transmission belt 407, one end of one film pressing roller 405 penetrates through the inner wall of the mounting frame 2 and is installed with a driving motor 408, one end of the driving motor 408 is installed on one side of the outer wall of the case 401, the driving motor 408 drives one film pressing roller 405 to rotate and drives the other film pressing roller 405 to rotate through the transmission belt 407 and the belt disc 406, at the same time, the setting of the two film pressing rollers 405 can also make the film more firm, and the substrate will not stop moving due to the action of the pressure, the front surface of the case 401 is hingedly installed with a box door 409, the box door 409 is made of transparent material, which can observe the film pasting condition and replace and maintain the internal consumables through the box door 409.

[0026] The inner cavity of the case 401 is provided with a cutting assembly 6, the cutting assembly 6 comprises a servo motor 601 installed at the bottom of one side of the case 401, the output end of the servo motor 601 is installed with a lead screw 602, one end of the lead screw 602 penetrates through and is rotationally connected to the inner wall of the case 401, the outer wall of the lead screw 602 is threadedly connected with a mounting block 603, the outer wall of the mounting block 603 is slidably connected with a guide rail 604, the rotation of the servo motor 601 drives the lead screw 602 to rotate, the mounting block 603 threadedly connected to the lead screw 602 reciprocates on the lead screw 602 through the top sliding connection of the guide rail 604, and the two sides of the guide rail 604 are fixedly connected to the inner walls of the case 401.

[0027] The bottom of one side of the mounting block 603 is provided with a mounting groove 605, and a cutter 606 is slidably connected to the inner wall of the mounting groove 605. The mounting groove 605 and the cutter 606 can quickly replace the cutter 606. The cutter 606 reciprocates with the mounting block 603 to cut the film material. The cutter 606 is fixedly installed in the mounting block 603 by bolts, and the cutter 606 is more stable.

[0028] Working principle: in use, the top of the support frame 1 is fixedly connected with the mounting frame 2, the inner wall of the mounting frame 2 is provided with the conveying device 3, the conveying device 3 can convey the substrate to be pasted into the film pasting machine assembly 4 for film pasting treatment, when the substrate reaches the back of the film pasting machine assembly 4 following the conveying device 3, the outer wall of the cabinet 401 is provided with an ion fan 501 on one side, the ion fan 501 blows the dust on the surface of the substrate through the air outlet pipe 502 installed on the output end and the air outlet block 503 fixedly installed on the back bottom of the cabinet 401, keeps the surface of the substrate clean, and removes the static electricity on the substrate, after the substrate enters the inner cavity of the cabinet 401, the film sleeve rod 402 rotatably connected to the inner wall of the cabinet 401 is sleeved with the film material, the film pasting rod 403 and the limiting ring 404 can limit and position the film material, one end of the outer wall of the two film pressing rollers 405 is provided with a belt pulley 406, one end of one belt pulley 406 is provided with a driving motor 408, the rotation of the driving motor 408 drives one film pressing roller 405 to rotate and drives the other film pressing roller 405 to rotate through the transmission belt 407 and the belt pulley 406, then the substrate forms a pressure between the film pressing rollers 405 and the conveying device 3, and the film pasting treatment is carried out, and the setting of the two film pressing rollers 405 can also make the film pasting more firm, after the film pasting is completed, the rotation of the servo motor 601 drives the screw rod 602 to rotate, the mounting block 603 threadedly connected to the screw rod 602 moves reciprocally on the screw rod 602 through the top sliding connection of the guide rail 604, so that the cutter 606 fixedly installed in the mounting groove 605 opened on one side of the mounting block 603 cuts the film material, the setting of the mounting groove 605 can replace the cutter 606 more quickly and conveniently, and the substrate after film pasting moves out of the inner cavity of the cabinet 401 on the conveying device 3, at this time, the detection assembly 7 arranged on the top of the cabinet 401 starts to work, the camera 703 detects the picture video picture of the substrate after film pasting, the LED light source 704 can provide sufficient light source, and can detect whether there are scratches, cracks and pits on the substrate, and the integrity and quality of the film pasting.

[0029] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the words recited in the appended claims. The scope of the present application shall be limited only by the claims.

[0030] While the embodiments of the present application have been shown and described with respect to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. Therefore, the scope of the application should not be limited by the embodiments, but should be defined only in accordance with the following claims and their equivalents.

Claims

1. A substrate film pasting machine with detection function, comprising a support frame (1), characterized in that, Also include: The mounting frame (2) is fixed to the top of the support frame (1), the inner wall of the mounting frame (2) is provided with a conveying device (3), the top of the mounting frame (2) is provided with a film laminating machine assembly (4), the film laminating machine assembly (4) comprises a case (401) fixedly connected to the top of the mounting frame (2), the outer wall of the case (401) is provided with a cleaning assembly (5) at the bottom, the cleaning assembly (5) comprises an ion fan (501) fixedly connected to the bottom of one side of the case (401), the output end of the ion fan (501) is provided with a wind pipe (502), one end of the wind pipe (502) is provided with an air outlet block (503), the back of the air outlet block (503) is fixedly installed on the back of the bottom of the case (401); The detection assembly (7) is arranged on the top of the case (401), the detection assembly (7) comprises a fixed block (701) fixedly connected to the top of the case (401), the front surface of the fixed block (701) is fixedly connected with a mounting box (702), the top of the mounting box (702) is provided with a cover plate (705), the inner cavity of the mounting box (702) is provided with a camera (703) and an LED light source (704), and the bottom of the mounting box (702) is provided with a through hole matched with the camera (703) and the LED light source (704).

2. The substrate film pasting machine with a detection function according to claim 1, characterized in that: The inner wall of the case (401) is rotatably connected with a film sleeve rod (402) at the top of one side, the inner wall of the case (401) is rotatably connected with a film laminating rod (403) at the bottom of the film sleeve rod (402), and the outer wall of the film laminating rod (403) is symmetrically fixedly connected with a limiting ring (404).

3. The substrate film pasting machine with a detection function according to claim 1, characterized in that: The inner wall of the case (401) is rotatably connected with a film sleeve rod (402) at the top of one side, the inner wall of the case (401) is rotatably connected with a film laminating rod (403) at the bottom of the film sleeve rod (402), and the outer wall of the film laminating rod (403) is symmetrically fixedly connected with a limiting ring (404).

4. The substrate film pasting machine with a detection function according to claim 3, characterized in that: The inner wall of the case (401) is rotatably connected with a film sleeve rod (402) at the top of one side, the inner wall of the case (401) is rotatably connected with a film laminating rod (403) at the bottom of the film sleeve rod (402), and the outer wall of the film laminating rod (403) is symmetrically fixedly connected with a limiting ring (404).

5. The substrate film pasting machine with a detection function according to claim 1, characterized in that: The inner wall of the case (401) is rotatably connected with a film sleeve rod (402) at the top of one side, the inner wall of the case (401) is rotatably connected with a film laminating rod (403) at the bottom of the film sleeve rod (402), and the outer wall of the film laminating rod (403) is symmetrically fixedly connected with a limiting ring (404).

6. The substrate laminating machine with a detection function according to claim 5, characterized in that: The inner wall of the case (401) is rotatably connected with a film sleeve rod (402) at the top of one side, the inner wall of the case (401) is rotatably connected with a film laminating rod (403) at the bottom of the film sleeve rod (402), and the outer wall of the film laminating rod (403) is symmetrically fixedly connected with a limiting ring (404).

7. The substrate laminating machine with a detection function according to claim 6, characterized in that: The inner wall of the case (401) is rotatably connected with a film sleeve rod (402) at the top of one side, the inner wall of the case (401) is rotatably connected with a film laminating rod (403) at the bottom of the film sleeve rod (402), and the outer wall of the film laminating rod (403) is symmetrically fixedly connected with a limiting ring (404). The inner wall of the case (401) is rotatably connected with a film sleeve rod (402) at the top of one side, the inner wall of the case (401) is rotatably connected with a film laminating rod (403) at the bottom of the film sleeve rod (402), and the outer wall of the film laminating rod (403) is symmetrically fixedly connected with a limiting ring (404). 8.The substrate laminating machine with a detection function according to claim 6, characterized in that: One side bottom of the mounting block (603) is provided with a mounting groove (605), an inner wall of the mounting groove (605) is slidably connected with a cutter (606), and the cutter (606) is fixedly installed in the mounting block (603) by bolts.

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