Pearl wool right-angle forming machine

Abstract

The utility model relates to the technical field of pearl wool production, in particular to a pearl wool right-angle forming machine. Comprising a machine base, a first feeding device arranged on the machine base, a second feeding device used in cooperation with the first feeding device, a hot air device arranged between the first feeding device and the second feeding device, a pressing device movably arranged on the machine base and a discharging device used in cooperation with the pressing device. The first feeding device is located above the second feeding device, the first feeding device is used for vertically conveying one piece of pearl wool, the second feeding device is used for horizontally conveying the other piece of pearl wool, and the pressing device is used for vertically pressing and forming the two pieces of pearl wool heated and melted by the hot air device. The pearl wool press-fit forming device achieves automatic press-fit forming work on pearl wool, is easy and convenient to operate, saves labor cost and improves work efficiency and work quality.

Description

TECHNICAL FIELD

[0001] The utility model relates to pearl wool production technical field especially relates to a pearl wool right angle forming machine. BACKGROUND

[0002] Pearl wool, namely polyethylene foamed cotton, it is a new type of environmental protection packing material, it is by low density polyethylene plastic through physical foaming produces countless independent bubble composition, overcomes ordinary foamed glue fragile, deformation, recovery poor shortcoming, has waterproof and moistureproof, shockproof, sound insulation, heat preservation, plasticity is good, tenacity is strong, cyclic reconstruction, environmental protection and many advantages, is the ideal alternative of traditional packing material, because part packing product needs to protect its corner, therefore needs to mutually perpendicular 90 degrees bonding forming of two pearl wool boards, but current practice is through artificial hot melt adhesive material is coated on the surface of pearl wool board first, then positioning is bonded in another pearl wool board, not only time -consuming and labor -intensive operation, reduces work efficiency, and artificial gluing uneven, easy to cause two pearl wool boards between bonding unstable and lead to the situation of delamination loose, reduces work quality. SUMMARY

[0003] The utility model discloses a pearl wool right angle forming machine, realize the automatic pressure bonding forming work to pearl wool, simple and convenient operation, save the manual cost, improve work efficiency and work quality.

[0004] In order to realize the above-mentioned purpose, a pearl wool right angle forming machine of the utility model, including frame, first feeding device of setting in frame, second feeding device of using with first feeding device, hot blast device of setting between first feeding device and second feeding device, pressure bonding device of movably setting in frame and with pressure bonding device uses the ejection device, first feeding device is located in the upper of second feeding device, first feeding device is used for vertical delivery one pearl wool, second feeding device is used for horizontal delivery another pearl wool, pressure bonding device is used for the perpendicular pressure bonding forming of two pearl wool that heats and melts through hot blast device.

[0005] Preferably, the first feeding device comprises a base, a feeding seat movably arranged on the base, a vertical plate arranged perpendicularly to the feeding seat, a first guide plate arranged on the vertical plate, a first nut arranged on the feeding seat, a first screw rod threadedly connected with the first nut, a first bevel gear arranged on the first screw rod, a second bevel gear meshingly connected with the first bevel gear, and a hand wheel connected with the second bevel gear.

[0006] Preferably, the feeding seat is provided with mounting holes, the mounting holes are arranged in a rectangular array, and mounting screws are connected between the vertical plate and the mounting holes.

[0007] Preferably, the base is provided with a guide rod, and the feeding seat is provided with a guide sleeve in sliding connection with the guide rod.

[0008] Preferably, the second feeding device comprises a feeding table, a guide seat arranged on the feeding table, and a second guide plate arranged on the guide seat, the second guide plate is arranged to extend away from the guide seat, the guide seat is provided with connecting screws, the feeding table is provided with connecting holes, the connecting screws pass through the guide seat and are connected with the connecting holes, the connecting holes are arranged in a rectangular array.

[0009] Preferably, the discharging device comprises a driving roller, a driven roller arranged in a spaced manner with the driving roller, a conveying belt in transmission connection between the driving roller and the driven roller, and a driving motor in driving connection with the driving roller, the output end of the driving motor is drivingly connected with a driving sprocket, the driving roller is provided with a driven sprocket, and an annular chain is in transmission connection between the driving sprocket and the driven sprocket.

[0010] Preferably, the pressing device comprises a support, a transmission belt rotatably arranged on the support, a transmission roller arranged on the transmission belt, a first transmission sprocket arranged on the transmission roller, and a second transmission sprocket arranged in a spaced manner with the first transmission sprocket, a first transmission chain is in transmission connection between the first transmission sprocket and the second transmission sprocket, the second transmission sprocket is provided with a first transmission gear, the driving roller is provided with a third transmission sprocket and a fourth transmission sprocket arranged in a spaced manner with the third transmission sprocket, a second transmission chain is in transmission connection between the third transmission sprocket and the fourth transmission sprocket, the fourth transmission sprocket is provided with a second transmission gear, and the first transmission gear is in meshing connection with the second transmission gear.

[0011] Preferably, the pressing device further comprises a second lead screw, a second nut in threaded connection with the second lead screw, and a servo motor in driving connection with the second lead screw, and the second nut is connected with the support.

[0012] Preferably, the hot air device comprises a mounting seat, a hot air gun arranged on the mounting seat, an air guide pipe arranged at the air outlet of the hot air gun, and air guide holes arranged on both sides of the air guide pipe, the air guide holes are arranged in a rectangular array.

[0013] Preferably, the machine base is provided with a controller, and the hot air device, the pressing device, and the discharging device are electrically connected with the controller.

[0014] The utility model discloses a beneficial effect: realize the automatic pressure joint forming work of pearl wool, simple and convenient operation, save the manual cost, improve work efficiency and work quality. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is the structure schematic drawing of the utility model.

[0016] Figure 2 It is the structure schematic drawing of the first feeding device of the utility model.

[0017] Figure 3 It is the structure schematic drawing of the hot -blast device of the utility model.

[0018] Figure 4 It is the structure schematic drawing of the pressure joint device and discharge device of the utility model.

[0019] Figure 5 It is the structure schematic drawing of the pressure joint device and discharge device of the utility model another angle.

[0020] The attached mark includes:

[0021] 1 - base

[0022] 2 - first feeding device 21 - base 22 - feeding seat

[0023] 23 - vertical board 24 - first guide plate 25 - first nut

[0024] 26 - first screw rod 27 - first bevel gear 28 - second bevel gear

[0025] 29 - hand wheel 210 - mounting hole 211 - mounting screw

[0026] 212 - guide rod 213 - guide sleeve

[0027] 3 - second feeding device 31 - feeding table 32 - material guide seat

[0028] 33 - second guide plate 34 - connecting screw 35 - connecting hole

[0029] 4 - hot -blast device 41 - mounting seat 42 - hot -blast gun

[0030] 43 - air duct 44 - air guide hole

[0031] 5 - pressure joint device 51 - support 52 - transmission belt

[0032] 53 - transmission roller 54 - first transmission sprocket 55 - second transmission sprocket

[0033] 56 - first transmission chain 57 - first transmission gear 58 - third transmission sprocket

[0034] 59 - fourth transmission sprocket 510 - second transmission chain 511 - second transmission gear

[0035] 512 - second lead screw 513 - second nut 514 - servo motor

[0036] 6 - discharging device 61 - driving roller 62 - driven roller

[0037] 63 - conveying belt 64 - driving motor 65 - driving sprocket

[0038] 66 - driven sprocket 67 - endless chain

[0039] 7 - controller. DETAILED DESCRIPTION

[0040] The utility model is described in detail below in combination with the drawings.

[0041] As Figures 1 to 5 shown, the utility model relates to a pearl wool right-angle forming machine, including frame 1, set up in the first feeding device 2 of frame 1, with the second feeding device 3 of first feeding device 2 cooperation uses, set up between the hot air device 4 of first feeding device 2 and second feeding device 3, the pressing device 5 of movable setting in frame 1 and with the discharging device 6 of pressing device 5 cooperation uses, first feeding device 2 is located in the upper of second feeding device 3, first feeding device 2 is used for vertical delivery one pearl wool, second feeding device 3 is used for horizontal delivery another pearl wool, pressing device 5 is used for the perpendicular pressing of two pearl wool that heats and melts via hot air device 4 each other and forms.

[0042] In work, one pearl wool is pushed to the first feeding device 2 by an external feeding mechanism, and at the same time, another pearl wool is pushed to the second feeding device 3 by another external feeding mechanism, since the first feeding device 2 is located above the second feeding device 3, and the hot air device 4 is arranged between the first feeding device 2 and the second feeding device 3, so that the hot air device 4 sprays hot air from two different directions to the surfaces of the two pearl wools, and the surfaces of the two pearl wools are heated to a molten state, so that the two pearl wools are vertically arranged and preliminarily bonded and shaped, and then the two pearl wools preliminarily bonded and shaped are transported to the pressing device 5 by the discharging device 6, and under the pressing action of the pressing device 5, the bonding firmness between the two pearl wools is further strengthened, and the pressing forming effect is good, and at the same time, manual coating and bonding work are not needed, and the labor cost is greatly reduced. The automatic pressing forming work of the pearl wool is realized, the operation is simple and convenient, the labor cost is saved, and the work efficiency and work quality are improved.

[0043] The first feeding device 2 of the embodiment comprises a base 21, a feeding seat 22 movably arranged on the base 21, a vertical plate 23 vertically arranged with the feeding seat 22, a first guide plate 24 arranged on the vertical plate 23, a first nut 25 arranged on the feeding seat 22, a first lead screw 26 threadedly connected with the first nut 25, a first bevel gear 27 arranged on the first lead screw 26, a second bevel gear 28 meshingly connected with the first bevel gear 27, and a hand wheel 29 connected with the second bevel gear 28, and the first guide plate 24 extends away from the vertical plate 23. Specifically, an operator rotates the hand wheel 29, drives the second bevel gear 28 to rotate through the hand wheel 29, and cooperatively drives the first bevel gear 27 to rotate, since the special meshing mode of the bevel gears makes the transmission more stable and the noise and amplitude smaller, and has good bearing performance and transmission efficiency, so as to drive the first lead screw 26 connected with the first bevel gear 27 to rotate, and the first lead screw 26 can drive the first nut 25 to move up and down in the process of rotation, and in turn drives the feeding seat 22 connected with the first nut 25 to move up and down relative to the base 21, the position of the feeding seat 22 is adjusted to ensure that the first feeding device 2 and the second feeding device 3 have appropriate working spacing, the vertical plate 23 vertically arranged on the feeding seat 22 can support the vertical placement of the pearl wool, and the first guide plate 24 extends away from the vertical plate 23, so as to guide the vertically placed pearl wool to be pushed from the feeding seat 22 to the discharging device 6.

[0044] The feeding seat 22 of the embodiment is provided with mounting holes 210, the mounting holes 210 are provided in plurality, the plurality of mounting holes 210 are arranged in a rectangular array, and mounting screws 211 are connected between the vertical plate 23 and the mounting holes 210. Specifically, the position of the vertical plate 23 on the feeding seat 22 is adjusted, the mounting screws 211 pass through the vertical plate 23 and are then connected and fixed with the mounting holes 210, thereby fixing the position of the vertical plate 23 on the feeding seat 22, and the position of the vertical plate 23 can be adjusted according to the actual specifications and sizes of the pearl wool, so that the working compatibility is high, and the connection is stable and reliable.

[0045] The base 21 of the embodiment is provided with guide rods 212, and the feeding seat 22 is provided with guide sleeves 213 which are slidingly connected with the guide rods 212. Specifically, as preferred, the guide rods 212 and the guide sleeves 213 are respectively provided in two, and the feeding seat 22 is slidingly connected with the guide rods 212 through the guide sleeves 213, so that the feeding seat 22 is well guided and supported, and the movement of the feeding seat 22 is smooth and smooth.

[0046] The second feeding device 3 of the embodiment comprises a feeding table 31, a guide seat 32 provided on the feeding table 31, and a second guide plate 33 provided on the guide seat 32, the second guide plate 33 is arranged to extend away from the guide seat 32, the guide seat 32 is provided with connecting screws 34, the feeding table 31 is provided with connecting holes 35, the connecting screws 34 pass through the guide seat 32 and are connected with the connecting holes 35, the connecting holes 35 are provided in plurality, and the plurality of connecting holes 35 are arranged in a rectangular array. Specifically, the position of the guide seat 32 on the feeding table 31 is adjusted according to the actual specifications and sizes of the pearl wool, the connecting screws 34 pass through the guide seat 32 and are connected with the connecting holes 35, and the second guide plate 33 is arranged to extend away from the guide seat 32, so as to guide the horizontally placed pearl wool to be pushed from the feeding table 31 to the discharging device 6, the working compatibility is high, and the feeding efficiency is high.

[0047] The discharging device 6 of the embodiment comprises a driving roller 61, a driven roller 62 which is arranged to be spaced apart from the driving roller 61, a conveying belt 63 which is drivingly connected between the driving roller 61 and the driven roller 62, and a driving motor 64 which is drivingly connected with the driving roller 61, the output end of the driving motor 64 is drivingly connected with a driving sprocket 65, the driving roller 61 is provided with a driven sprocket 66, and an endless chain 67 is drivingly connected between the driving sprocket 65 and the driven sprocket 66. Specifically, the driving motor 64 drives the driving sprocket 65 to rotate, the rotating driving sprocket 65 drives the driven sprocket 66 to rotate through the endless chain 67, thereby driving the driving roller 61 connected with the driven sprocket 66 to rotate, and the rotating driving roller 61 further drives the driven roller 62 to rotate through the conveying belt 63, so as to stably convey the pearl wool by means of the repeatedly rotating conveying belt 63.

[0048] The pressing device 5 of the embodiment comprises a support 51, a transmission belt 52 rotatably arranged on the support 51, a transmission roller 53 arranged on the transmission belt 52, a first transmission sprocket 54 arranged on the transmission roller 53, and a second transmission sprocket 55 arranged at intervals with the first transmission sprocket 54, a first transmission chain 56 is drivingly connected between the first transmission sprocket 54 and the second transmission sprocket 55, the second transmission sprocket 55 is provided with a first transmission gear 57, the driving roller 61 is provided with a third transmission sprocket 58 and a fourth transmission sprocket 59 arranged at intervals with the third transmission sprocket 58, a second transmission chain 510 is drivingly connected between the third transmission sprocket 58 and the fourth transmission sprocket 59, the fourth transmission sprocket 59 is provided with a second transmission gear 511, and the first transmission gear 57 is engaged with the second transmission gear 511. Specifically, the driving motor 64 drives the driving sprocket 65 to rotate, the rotating driving sprocket 65 drives the driven sprocket 66 through the endless chain 67, thereby driving the driving roller 61 connected with the driven sprocket 66 to rotate, the rotating driving roller 61 drives the third transmission sprocket 58 to rotate synchronously, the third transmission sprocket 58 drives the fourth transmission sprocket 59 to rotate through the second transmission chain 510, since the fourth transmission sprocket 59 is provided with the second transmission gear 511, and the second transmission gear 511 is engaged with the first transmission gear 57, and the first transmission gear 57 is provided with the second transmission sprocket 55, thereby driving the second transmission sprocket 55 to rotate, the second transmission sprocket 55 drives the first transmission sprocket 54 to rotate through the first transmission chain 56, since the first transmission sprocket 54 is connected with the transmission roller 53, thereby driving the transmission belt 52 to rotate through the transmission roller 53, and the two pearl wool is pressed and formed by the downward pressing action of the transmission belt 52, then the pearl wool pressed and formed is smoothly transferred out of the discharging device 6 by the rotation of the transmission belt 52, the overall transmission efficiency of the pressing device 5 is high, and the action coordination degree is high.

[0049] The pressing device 5 of the embodiment further comprises a second lead screw 512, a second nut 513 threadedly connected with the second lead screw 512, and a servo motor 514 drivingly connected with the second lead screw 512, and the second nut 513 is connected with the support 51. Specifically, the servo motor 514 drives the second lead screw 512 to rotate, the rotating second lead screw 512 further drives the second nut 513 to move up and down, the support 51 is driven by the second nut 513 to move up and down as a whole, the servo motor 514 is precisely controlled by the control system, the lifting precision of the support 51 is effectively controlled, thereby adjusting the pressing force of the transmission belt 52 on the pearl wool, and ensuring the appropriate pressing force.

[0050] The hot air device 4 of the embodiment comprises a mounting seat 41, a hot air gun 42 arranged on the mounting seat 41, an air guide pipe 43 arranged at an air outlet of the hot air gun 42, and air guide holes 44 arranged on both sides of the air guide pipe 43, wherein the air guide holes 44 are arranged in multiple, and the multiple air guide holes 44 are arranged in a rectangular array. Specifically, the hot air gun 42 is fixed on the machine base 1 through the mounting seat 41, and the air guide pipe 43 is located between the first feeding device 2 and the second feeding device 3, so that the hot air output by the hot air gun 42 is sprayed upwards and downwards through the multiple air guide holes 44 on both sides of the air guide pipe 43, thereby the surfaces of the two pearl wool can be heated to a molten state, and the heating and melting effect is good, and the structure is compact and the layout is reasonable.

[0051] The machine base 1 of the embodiment is provided with a controller 7, and the hot air device 4, the pressing device 5 and the discharging device 6 are electrically connected with the controller 7. Specifically, the hot air device 4, the pressing device 5 and the discharging device 6 are electrically connected with the controller 7, and the operation personnel can efficiently and accurately control the operation of each device through the controller 7, and the intelligent control degree is high.

[0052] The above is only a preferred embodiment of the present application, and for those skilled in the art, according to the idea of the present application, the specific implementation mode and application range can be changed, and the content of the specification should not be understood as a limitation of the present application.

Claims

1. A straight angle forming machine for pearl wool, characterized in that: The device comprises a base, a first feeding device arranged on the base, a second feeding device arranged in cooperation with the first feeding device, a hot air device arranged between the first feeding device and the second feeding device, a pressing device movably arranged on the base, and a discharging device arranged in cooperation with the pressing device, the first feeding device is arranged above the second feeding device, the first feeding device is used for vertically conveying a pearl wool, the second feeding device is used for horizontally conveying another pearl wool, and the pressing device is used for vertically pressing and forming the two pearl wools heated and melted by the hot air device.

2. The machine according to claim 1, characterized in that: The first feeding device comprises a base, a feeding seat movably arranged on the base, a vertical plate arranged perpendicularly to the feeding seat, a first guide plate arranged on the vertical plate, a first nut arranged on the feeding seat, a first screw rod threadedly connected with the first nut, a first bevel gear arranged on the first screw rod, a second bevel gear meshingly connected with the first bevel gear, and a hand wheel connected with the second bevel gear, and the first guide plate is arranged to extend away from the vertical plate.

3. The machine according to claim 2, characterized in that: The feeding seat is provided with mounting holes, the mounting holes are arranged in a plurality of rows in a rectangular array, and mounting screws are connected between the vertical plate and the mounting holes.

4. The machine according to claim 2, characterized in that: The base is provided with a guide rod, and the feeding seat is provided with a guide sleeve slidably connected with the guide rod.

5. The machine according to claim 1, characterized in that: The second feeding device comprises a feeding table, a guide seat arranged on the feeding table, and a second guide plate arranged on the guide seat, the second guide plate is arranged to extend away from the guide seat, the guide seat is provided with a connecting screw, the feeding table is provided with a connecting hole, the connecting screw passes through the guide seat and is connected with the connecting hole, the connecting hole is arranged in a plurality of rows in a rectangular array.

6. The machine according to claim 1, characterized in that: The discharging device comprises a driving roller, a driven roller arranged in cooperation with the driving roller, a conveying belt drivingly connected between the driving roller and the driven roller, and a driving motor drivingly connected with the driving roller, the output end of the driving motor is drivingly connected with a driving sprocket, the driving roller is provided with a driven sprocket, and an annular chain is drivingly connected between the driving sprocket and the driven sprocket.

7. The machine according to claim 6, characterized in that: The pressing device comprises a support, a transmission belt rotatably arranged on the support, a transmission roller arranged on the transmission belt, a first transmission sprocket arranged on the transmission roller, and a second transmission sprocket arranged in cooperation with the first transmission sprocket, a first transmission chain is drivingly connected between the first transmission sprocket and the second transmission sprocket, the second transmission sprocket is provided with a first transmission gear, the driving roller is provided with a third transmission sprocket and a fourth transmission sprocket arranged in cooperation with the third transmission sprocket, a second transmission chain is drivingly connected between the third transmission sprocket and the fourth transmission sprocket, the fourth transmission sprocket is provided with a second transmission gear, and the first transmission gear is meshingly connected with the second transmission gear.

8. The machine according to claim 7, characterized in that: The pressing device further comprises a second screw rod, a second nut threadedly connected with the second screw rod, and a servo motor drivingly connected with the second screw rod, and the second nut is connected with the support.

9. The machine according to claim 1, characterized in that: The hot air device comprises a mounting seat, a hot air gun arranged on the mounting seat, an air guide pipe arranged on the air outlet of the hot air gun, and air guide holes arranged on both sides of the air guide pipe, the air guide holes are arranged in a plurality of rows in a rectangular array.

10. The machine according to claim 1, characterized in that: The machine base is provided with a controller, and the hot air device, the pressing device and the discharging device are electrically connected with the controller.

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