Automatic mold demolding structure for incense product forming

By designing an automated hydraulic press and motor-driven clamping plate to pick up incense products, and combining it with cleaning components to remove residues, the safety hazards of manual collection of incense products in existing technologies have been solved, realizing automated collection and cleaning, and improving production efficiency and product quality.

CN223590217UActive Publication Date: 2025-11-25FUJIAN DASHENG CO LTD
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Patent Information

Application Number
CN202423221180.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-25
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The existing automated mold demolding structure for incense products requires manual collection of incense products during the production process, which poses a safety hazard.

Method used

An automated mold demolding structure was designed, comprising a bottom mold, a box frame, a motor, a hydraulic press, and clamping plates. The hydraulic press drives the clamping plates to automatically clamp and place incense products, and the motor drives the cleaning components to clean the residue on the surface of the ejector block, thus achieving automated collection and cleaning.

Benefits of technology

It has enabled the automated collection and cleaning of incense products, improving production safety and efficiency, reducing human intervention, and ensuring product quality and integrity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automatic mold demolding structures, and discloses an automatic mold demolding structure for incense product molding, which comprises a bottom mold, the front end of the bottom mold is fixedly connected with a box frame, the interior of the box frame is slidably connected with a collecting box, the right end of the bottom mold is fixedly connected with a motor I, and the motor II is fixedly connected with a motor II. A first support is fixedly connected to the driving end of the first motor, a double-head hydraulic machine is fixedly connected to the top end of the first support, a movable frame is fixedly connected to the driving end of the double-head hydraulic machine, a clamping plate is fixedly connected to the left end of the movable frame, and a cleaning assembly is fixedly connected to the left end of the bottom die. And the outer part of the bottom of the bottom die is fixedly connected with a die assembly. According to the automatic product collecting device, the double-end hydraulic machine drives the clamping plate to clamp products, the clamping plate rotates to a proper position through the first motor, then the double-end hydraulic machine drives the clamping plate to move left and right, the products fall into the collecting box, and therefore the effect of automatically collecting the products is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of automated mold demolding structure technology, and in particular to an automated mold demolding structure for incense product molding. Background Technology

[0002] Automated molds for incense product molding are specialized equipment used for the mass production of incense products. They consist of multiple components such as molding, feeding, extrusion, demolding, heating and cooling, and control. Through precise mechanical design and automated control technology, they can automatically complete a series of operations according to a preset program, including feeding incense paste or balm, extrusion molding in the mold cavity, and demolding of the molded incense products. They are characterized by high production efficiency, stable product quality, and the ability to produce incense products with complex shapes, which greatly promotes the industrialization and standardization of incense product production.

[0003] The automated mold release structure for incense product molding is a key component of the mold, designed to ensure that the incense products can be smoothly ejected from the mold after molding. It mainly includes ejector components such as ejector pins, ejector rods, or ejector plates, which are driven by mechanical or hydraulic devices to precisely apply ejection force to detach the incense products from the mold, achieving efficient, stable, and damage-free demolding, thereby improving the overall efficiency and quality of incense product production.

[0004] Existing automated mold release structures for incense product molding require manual collection of the incense products after they are ejected from the mold during production, posing a safety hazard to workers. Therefore, an automated mold release structure for incense product molding is proposed to solve the above problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides an automated mold demolding structure for the molding of incense products, aiming to improve the problem of the need for manual product collection in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] An automated mold demolding structure for incense product molding includes a bottom mold, a box frame fixedly connected to the front end of the bottom mold, a collection box slidably connected inside the box frame, a motor fixedly connected to the right end of the bottom mold, a bracket fixedly connected to the drive end of the motor, a double-headed hydraulic press fixedly connected to the top end of the bracket, a movable frame fixedly connected to the drive ends of the double-headed hydraulic press, a clamping plate fixedly connected to the left end of the movable frame, a cleaning component fixedly connected to the left end of the bottom mold, and a mold assembly fixedly connected to the bottom exterior of the bottom mold.

[0008] As a further description of the above technical solution:

[0009] The cleaning component includes a second bracket, a limit sleeve fixedly connected to the top of the second bracket, a second motor fixedly connected to the top of the second bracket, a drive wheel fixedly connected to the drive end of the second motor, a linkage rod rotatably connected to the front end of the drive wheel, a sliding rod rotatably connected to the front end of the linkage rod, and a soft brush fixedly connected to the right end of the sliding rod.

[0010] As a further description of the above technical solution:

[0011] The mold assembly includes a base, an ejector hydraulic press is fixedly connected inside the base, the top of the base is fixedly connected to the bottom end of the bottom mold, an ejector block is fixedly connected to the drive end of the ejector hydraulic press, a limit post is slidably connected inside the bottom mold, a top mold is fixedly connected to the top of the limit post, and an insert post is fixedly connected to the bottom end of the top mold.

[0012] As a further description of the above technical solution:

[0013] The box frame has a groove inside, and the bottom mold has an opening inside;

[0014] As a further description of the above technical solution:

[0015] The sliding rod is externally slidably connected to the inside of the limiting sleeve, and the right end of the bracket two is fixedly connected to the left end of the bottom mold.

[0016] As a further description of the above technical solution:

[0017] A fixing sleeve is installed at the rear end of the sliding rod, and a sliding groove is opened inside the limiting sleeve;

[0018] As a further description of the above technical solution:

[0019] The ejector block is externally slidably connected to the inside of the bottom mold, and the inside of the bottom mold has four slots.

[0020] As a further description of the above technical solution:

[0021] The collection box has an internal cavity, and an extension frame is installed on the left end of the motor.

[0022] This utility model has the following beneficial effects:

[0023] 1. In this utility model, a double-headed hydraulic press drives two movable frames to move left and right. The movable frames drive the clamping plates to move left and right. When the two clamping plates move to the appropriate position, they clamp the product ejected from the bottom mold by the ejector block. A motor drives a support to rotate. The rotation of the support drives the double-headed hydraulic press to rotate. The double-headed hydraulic press drives the clamping plates to rotate to the appropriate position. The double-headed hydraulic press drives the clamping plates to move left and right again, so that the product falls into the collection box, thereby achieving the effect of automatic product collection.

[0024] 2. In this utility model, the drive wheel is driven by the second motor to rotate. At the same time, the drive wheel rotates and drives the linkage rod to rotate. The linkage rod drives the sliding rod to slide left and right in the sliding groove inside the limiting sleeve. At the same time, the sliding rod drives the limiting sleeve to move left and right. While the limiting sleeve moves left and right, the bottom end slides left and right on the top of the ejector block to clean the residual raw materials and debris on the surface of the ejector block, so as to solve the problem that the residual raw materials and debris will affect subsequent production. Attached Figure Description

[0025] Figure 1 This is a three-dimensional schematic diagram of the automated mold demolding structure for forming incense products proposed in this utility model.

[0026] Figure 2 This is a schematic diagram of the clamping plate of the automated mold demolding structure for forming incense products proposed in this utility model.

[0027] Figure 3 This is a schematic diagram of the support structure 2 for the automated mold demolding structure of the incense product forming proposed in this utility model;

[0028] Figure 4 This is a schematic diagram of the top mold of the automated mold demolding structure for forming incense products proposed in this utility model.

[0029] Legend:

[0030] 1. Bottom mold; 2. Box frame; 3. Collection box; 4. Motor 1; 5. Support 1; 6. Double-headed hydraulic press; 7. Movable frame; 8. Clamping plate; 9. Ejector block; 10. Support 2; 11. Motor 2; 12. Drive wheel; 13. Linkage rod; 14. Sliding rod; 15. Limit sleeve; 16. Soft brush; 17. Base; 18. Ejector hydraulic press; 19. Limiting post; 20. Top mold; 21. Insert post. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Reference Figures 1 to 2 This utility model provides an embodiment of an automated mold demolding structure for incense product molding, comprising a bottom mold 1 made of stainless steel, which is hard and wear-resistant, and has a specially treated, extremely smooth surface, effectively reducing friction during demolding of the incense products, making the demolding process smoother and reducing the probability of damage to the incense products. A box frame 2 is fixedly connected to the front end of the bottom mold 1. The box frame 2 is made of aluminum alloy, which is lightweight and has good structural stability, and can stably support related components, providing reliable support for collecting the incense products.

[0033] A collection box 3 is slidably connected inside the box frame 2. The collection box 3 is made of plastic, possessing a certain degree of flexibility and impact resistance, preventing collision damage to the incense products during collection and facilitating the collection of demolded incense products. A motor 4 is fixedly connected to the right end of the bottom mold 1. Motor 4 can precisely control the speed and torque, ensuring coordinated and orderly movement of all components during demolding. A bracket 5 is fixedly connected to the drive end of motor 4, providing stable support for the operation of the relevant components.

[0034] A double-headed hydraulic press 6 is fixedly connected to the top of the support frame 5. The double-headed hydraulic press 6 can precisely control the movement distance and force of subsequent components, thereby effectively clamping and placing incense products. A movable frame 7 is fixedly connected to the drive end of the double-headed hydraulic press 6. The movable frame 7 has a reasonable structural design and high mobility, and can move accurately under the drive of the double-headed hydraulic press 6. A clamping plate 8 is fixedly connected to the left end of the movable frame 7. The inner surface of the clamping plate 8 is covered with a soft rubber pad, which can firmly clamp the incense products without scratching or indenting their surface, ensuring the integrity of the incense products' appearance.

[0035] Reference Figure 1 and Figure 3 The cleaning assembly includes a support bracket 10, made of stainless steel, which offers excellent corrosion resistance and structural strength, providing stable support for the components above it and ensuring the stability of the cleaning assembly during operation. A limiting sleeve 15, made of wear-resistant engineering plastic, is fixedly connected to the top of the support bracket 10, providing precise positioning for the relevant components. A motor 11 is also fixedly connected to the top of the support bracket 10, stably driving the relevant components to rotate and providing a reliable power source for the entire cleaning process.

[0036] The drive end of motor 21 is fixedly connected to a drive wheel 12, which effectively drives the relevant components to transmit power stably, ensuring the accuracy and durability of the transmission. A linkage rod 13 is rotatably connected to the front end of the drive wheel 12. The linkage rod 13 is made of high-strength aluminum alloy, is lightweight, and has good rigidity, accurately converting the rotational motion of the drive wheel 12 into the left and right linear motion of the subsequent components. A sliding rod 14 is rotatably connected to the front end of the linkage rod 13. The sliding rod 14 has a smooth surface and is made of chrome-plated metal, which not only has good rust resistance but also low friction during sliding, allowing for flexible movement and rapid response to the transmission action of the linkage rod 13, achieving smooth left and right movement.

[0037] A soft brush 16 is fixedly connected to the right end of the sliding rod 14. The soft brush 16 is made of fine, soft and elastic nylon bristles. This material can penetrate into the fine grooves and gaps on the surface of the relevant components to thoroughly remove residual dirt and raw materials, while not causing any scratches or wear to the surface of the relevant components, ensuring that the service life is not affected.

[0038] Reference Figure 1 and Figure 4 The mold assembly includes a base 17, which is made of heavy-duty cast iron, providing excellent stability and shock absorption. This effectively reduces mold vibration during operation, providing a solid and reliable foundation for the entire mold structure and ensuring precise relative positioning of all components. An ejector hydraulic press 18 is internally connected to the base 17. The ejector hydraulic press 18 precisely controls the rising speed and stroke of related components, ensuring even force distribution on the incense product during demolding and preventing damage or deformation due to uneven force. The top of the base 17 is fixedly connected to the bottom of the bottom mold 1, ensuring a tight and secure connection that guarantees the integrity and sealing of the overall mold structure and prevents material leakage during incense product molding. An ejector block 9 is fixedly connected to the drive end of the ejector hydraulic press 18. The ejector block 9 is made of finely polished and hardened material, providing excellent wear resistance and preventing scratches on the surface of the incense product during contact, thus ensuring the product's appearance quality. The bottom mold 1 has an internal sliding connection with a limit post 19, which is made of smooth stainless steel and plays a precise guiding role during the lifting and lowering of related components.

[0039] The top of the limiting post 19 is fixedly connected to the top mold 20, which is made of stainless steel. The internal structure and surface shape of the top mold 20 are carefully designed and processed, fitting tightly with the bottom mold 1. This allows for the molding of incense products of various shapes and sizes, and provides excellent heat conduction, facilitating uniform heat distribution during the molding process. The bottom of the top mold 20 is fixedly connected to the insertion post 21, which fits tightly with the slot inside the bottom mold 1, further enhancing the connection stability between the top mold 20 and the bottom mold 1. The box frame 2 has a groove inside, with a smooth inner wall, resulting in minimal friction during the sliding of the collection box 3. This allows for easy pushing and pulling, facilitating the collection of incense products by operators. The bottom mold 1 has an opening inside, allowing the ejector block 9 to easily eject the incense products. The sliding rod 14 is externally slidably connected to the inside of the limiting sleeve 15, ensuring both free and smooth left and right sliding of the sliding rod 14 and effective limiting constraints to prevent excessive shaking or deviation from the track.

[0040] The right end of bracket 2 10 is fixedly connected to the left end of bottom mold 1, ensuring that bracket 2 10 will not loosen due to vibration during long-term use and guaranteeing the reliability of the connection between the cleaning component and the mold body. A fixing sleeve is installed at the rear end of sliding rod 14, which can effectively cooperate with the rotation of linkage rod 13. A groove is opened inside the limiting sleeve 15, and the inner wall of the groove is coated with lubricating oil to reduce wear on sliding rod 14. The external sliding connection of ejector block 9 is to the inside of bottom mold 1. The fit clearance between the two is precisely adjusted to ensure that ejector block 9 can slide up and down flexibly while preventing material leakage from the gap, thus affecting the normal use of the mold. Four slots are opened inside bottom mold 1. The depth and width of the slots perfectly match the insertion post 21 and limiting post 19, making the connection between top mold 20 and bottom mold 1 more stable and reliable, and preventing loosening or misalignment even under greater pressure. A cavity is opened inside the collection box 3, with a moderate volume to accommodate a certain number of incense products. An extension bracket is installed on the left end of motor 4. The extension bracket is made of aluminum alloy, which is lightweight and strong. It can effectively expand the installation range of motor 4 and prevent it from colliding with related components when the drive bracket 5 rotates.

[0041] Working principle: After the incense product is formed, the ejector hydraulic press 18 is started. The ejector hydraulic press 18 drives the ejector block 9 to slide upward inside the bottom mold 1 to eject the product inside the bottom mold 1. At this time, the double-head hydraulic press 6 is started. The double-head hydraulic press 6 drives the two movable frames 7 to move towards one end. The two movable frames 7 drive the two clamping plates 8 to move towards one end to clamp and fix the product. At this time, the motor 4 is started. The motor 4 drives the bracket 5 to rotate the double-head hydraulic press 6. The double-head hydraulic press 6 simultaneously drives the movable frames 7 and clamping plates 8 to move until the product is facing the collection box 3. At this time, the double-head hydraulic press 6 is started again. The double-head hydraulic press 6 drives the two clamping plates 8 to move towards one end to release the product, so that the product enters the collection box 3 for collection.

[0042] When there is dirt or raw material residue on the surface of the ejector block 9, start motor 2 11. Motor 2 11 drives drive wheel 12 to rotate. Drive wheel 12 drives linkage rod 13 to rotate. At the same time, linkage rod 13 rotates at the front end of drive wheel 12 and the rear end of sliding rod 14 to avoid uneven movement. Linkage rod 13 drives sliding rod 14 to move left and right. At the same time, limit sleeve 15 limits sliding rod 14. Sliding rod 14 drives soft brush 16 to slide left and right on the top surface of ejector block 9 to clean the top surface of ejector block 9.

[0043] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic mould demoulding structure for the formation of articles of perfumery, comprising a base mould (1), characterised in that: The front end of the bottom die (1) is fixedly connected with a box frame (2), the inside of the box frame (2) is slidably connected with a collection box (3), the right end of the bottom die (1) is fixedly connected with a motor one (4), the driving end of the motor one (4) is fixedly connected with a support one (5), the top end of the support one (5) is fixedly connected with a double-head hydraulic machine (6), the driving end of the double-head hydraulic machine (6) is fixedly connected with a movable frame (7), the left end of the movable frame (7) is fixedly connected with a clamping plate (8), the left end of the bottom die (1) is fixedly connected with a cleaning assembly, and the bottom outside of the bottom die (1) is fixedly connected with a mold assembly.

2. The automated mold release structure for shaped confectionery products of claim 1, wherein: The cleaning assembly comprises a support two (10), the top end of the support two (10) is fixedly connected with a limiting sleeve (15), the top end of the support two (10) is fixedly connected with a motor two (11), the driving end of the motor two (11) is fixedly connected with a driving wheel (12), the front end of the driving wheel (12) is rotatably connected with a linkage rod (13), the front end of the linkage rod (13) is rotatably connected with a sliding rod (14), and the right end of the sliding rod (14) is fixedly connected with a soft brush (16).

3. The automated mold release structure for shaped confectionery products of claim 1, wherein: The mold assembly comprises a base (17), the inside of the base (17) is fixedly connected with an ejection hydraulic machine (18), the top end of the base (17) is fixedly connected to the bottom end of the bottom die (1), the driving end of the ejection hydraulic machine (18) is fixedly connected with an ejection block (9), the inside of the bottom die (1) is slidably connected with a limiting column (19), the top end of the limiting column (19) is fixedly connected with a top die (20), and the bottom end of the top die (20) is fixedly connected with a plug column (21).

4. The automated mold release structure for shaped confectionery products of claim 1, wherein: The inside of the box frame (2) is provided with a groove, and the inside of the bottom die (1) is provided with a port.

5. The automated mold release structure for shaped confectionery products of claim 2, wherein: The outside of the sliding rod (14) is slidably connected in the inside of the limiting sleeve (15), and the right end of the support two (10) is fixedly connected to the left end of the bottom die (1).

6. The automated mold release structure for shaped confectionery products of claim 2, wherein: The rear end of the sliding rod (14) is provided with a fixing sleeve, and the inside of the limiting sleeve (15) is provided with a sliding groove.

7. The automated mold release structure for shaped confectionery products of claim 3, wherein: The outside of the ejection block (9) is slidably connected in the inside of the bottom die (1), and the inside of the bottom die (1) is provided with four insertion grooves.

8. The automated mold release structure for shaped confectionery products of claim 1, wherein: The inside of the collection box (3) is provided with a cavity, and the left end of the motor one (4) is provided with an extension frame.