New energy automobile battery replacing device

By introducing an adjustable platform and unlocking mechanism into the battery swapping device for new energy vehicles, the problem of insufficient universality of existing battery swapping devices has been solved, enabling rapid disassembly and installation of battery packs for different vehicles and improving battery swapping efficiency.

CN223590697UActive Publication Date: 2025-11-25TARIM UNIV
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Patent Information

Application Number
CN202520051228.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-09
Publication Date
2025-11-25
Estimated Expiration
2035-01-09

AI Technical Summary

Technical Problem

Existing battery swapping devices can only perform battery swapping operations for new energy vehicles of the same series or from the same manufacturer, which has low versatility and cannot adapt to battery packs from different manufacturers and with different specifications.

Method used

A battery swapping device for new energy vehicles has been designed, including a lifting mechanism, a movable base, a liftable first platform, a movable second platform, and an adjustable third platform. Combined with an unlocking mechanism and a drive component, the position of the unlocking mechanism can be adjusted to adapt to the wheelbase and locking component position of different vehicles, and multiple unlocking mechanisms can be aligned with the vehicle's locking components.

Benefits of technology

It improves the versatility of battery swapping devices, enabling them to be adapted to different types of new energy vehicles, and allowing for convenient disassembly and installation of battery packs, thus shortening battery swapping time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of new energy automobiles, and provides a new energy automobile battery replacing device which comprises a lifting mechanism, a battery replacing mechanism and an unlocking mechanism. The lifting mechanism is used for fixing and lifting the automobile to a preset height; the battery replacing mechanism comprises a movable base, a first platform, a second platform and a third platform; the first platform is arranged on the movable base in a liftable mode, the second platform is movably arranged on the first platform in the length direction of an automobile, the third platform comprises a left side platform unit and a right side platform unit which are symmetrically arranged, and at least one of the left side platform unit and the right side platform unit is movably installed on the second platform; the number of the unlocking mechanisms is multiple, parts of the unlocking mechanisms are arranged on the left side platform unit in the length direction, and the other unlocking mechanisms are arranged on the right side platform unit in the length direction. Wherein the unlocking mechanism can move in the length direction so as to disassemble and assemble the battery pack. According to the new energy automobile battery replacing device, the universality of the battery replacing device is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to new energy automobile technical field especially relates to a new energy automobile battery replacing device. BACKGROUND

[0002] With the expansion of new energy automobile market scale, the charging mode can not meet the energy supplement demand of new energy automobile, the battery replacing mode can allow the owner to supplement energy quickly through replacing battery pack, saves charging time, and thus obtains the rapid development.

[0003] At present, due to the difference of new energy automobile manufacturers and process, the specifications of battery pack of new energy automobile are different. The commonly used battery replacing device can only replace the battery of a series or the same manufacturer's new energy automobile, and the versatility is low. UTILITY MODEL CONTENTS

[0004] The utility model provides a new energy automobile battery replacing device to solve the problem that the battery replacing device in the prior art can only replace the battery of the same series or the same manufacturer's new energy automobile, and the versatility is low.

[0005] The utility model provides a new energy automobile battery replacing device, which comprises a lifting mechanism, a battery replacing mechanism and an unlocking mechanism.

[0006] The lifting mechanism is used for fixing and lifting the automobile to a preset height.

[0007] The battery replacing mechanism comprises a movable base, a first platform, a second platform and a third platform.

[0008] The movable base, the first platform, the second platform and the third platform are sequentially arranged in a vertical direction from bottom to top.

[0009] The movable base is movably arranged at the bottom of the automobile.

[0010] The first platform is movably arranged on the movable base, the second platform is movably arranged on the first platform along the length direction of the automobile, and the third platform comprises a left platform unit and a right platform unit arranged symmetrically, at least one of the left platform unit and the right platform unit is movably installed on the second platform, so as to adjust the distance between the left platform unit and the right platform unit.

[0011] The unlocking mechanism is provided with a plurality of unlocking mechanisms, part of the plurality of unlocking mechanisms is arranged on the left platform unit along the length direction, and the rest of the unlocking mechanisms is arranged on the right platform unit along the length direction.

[0012] The unlocking mechanism can be moved along the length direction to align with the locking part of the automobile and dismount and mount the battery pack.

[0013] The new energy automobile battery replacing device further comprises a first adjusting frame, a second adjusting frame, an adjusting gear and a first driving assembly.

[0014] The first adjusting frame is installed on the left platform unit, the second adjusting frame is installed on the right platform unit, the first rack of the first adjusting frame and the second rack of the second adjusting frame are arranged in parallel and oppositely, and the adjusting gear is clamped between the first rack and the second rack and is arranged in meshing with the first rack and the second rack respectively.

[0015] The first driving assembly is installed on the first platform and is in transmission connection with the adjusting gear.

[0016] The first driving assembly comprises a first rotating driving member, a transmission shaft and a gear set.

[0017] The first rotating driving member is installed on the first platform, and the output end of the first rotating driving member is in transmission connection with the first end of the transmission shaft.

[0018] The second end of the transmission shaft is connected with the input end of the gear set, and the output end of the gear set is in transmission connection with the adjusting gear.

[0019] The new energy automobile battery replacing device further comprises a supporting seat.

[0020] The supporting seat is fixed on the second platform, the third platform is provided with a strip-shaped gap, and the supporting seat is arranged to be movable relative to the strip-shaped gap.

[0021] The third platform is provided with a limiting hole.

[0022] The limiting hole extends along the width direction, the second platform is provided with a limiting column, and the limiting column is movably arranged in the limiting hole.

[0023] The new energy automobile battery replacing device further comprises a second driving assembly and a screw rod.

[0024] The second driving assembly is installed on the first platform and is in transmission connection with the screw rod.

[0025] The screw rod is rotatably installed on the lower side of the first platform, the lower side of the second platform is provided with a threaded surface, and the region of the first platform where the screw rod is arranged is provided with a through groove.

[0026] The screw rod extends into the through groove and is arranged in engagement with the screw surface.

[0027] According to the new energy automobile battery replacing device, the unlocking mechanism comprises a guide rail, a sliding seat, a third rotary driving member, an unlocking shaft, an unlocking sleeve, a first elastic member and an adjusting assembly.

[0028] The guide rail is fixedly installed on the third platform, the sliding seat is slidably installed on the third platform, the unlocking shaft is arranged through the guide rail and rotatably arranged in the sliding seat, and the third rotary driving member is installed on the sliding seat and in transmission connection with the unlocking shaft.

[0029] The unlocking sleeve is sleeved on the top end of the unlocking shaft, the first elastic member is clamped between the unlocking shaft and the unlocking sleeve, the middle part of the unlocking shaft is provided with external threads, the sleeve is provided with internal threads, and the external threads are in engagement with the internal threads in the case that the first elastic member is compressed.

[0030] The adjusting assembly is arranged on the third platform, and the adjusting assembly is used for adjusting the position of the unlocking shaft relative to the guide rail.

[0031] According to the new energy automobile battery replacing device, the adjusting assembly comprises a fixing frame, a third rack, a transmission gear, a second elastic member and an electromagnet.

[0032] The fixing frame is installed on the third platform, the third rack is movably arranged in the fixing frame, and the transmission gear is fixedly sleeved on the output end of the third rotary driving member.

[0033] The second elastic member and the electromagnet are clamped between the fixing frame and the third rack, under the electromagnetic action of the electromagnet, the third rack moves along the fixing frame towards the transmission gear, and the third rack and the transmission gear are in threaded connection.

[0034] According to the new energy automobile battery replacing device, the adjusting assembly comprises a fixing frame, a third rack, a transmission gear, a second elastic member and an electromagnet.

[0035] The positioning assembly comprises a positioning pin, a seat body and a third elastic member.

[0036] The seat body is arranged on the second platform, the third platform is provided with a strip-shaped hole in the width direction, the seat body is arranged through the strip-shaped hole, and the third elastic member is clamped between the positioning pin and the seat body.

[0037] According to the new energy automobile battery replacing device, the lifting mechanism comprises a first lifting unit and a second lifting unit.

[0038] The first lifting unit is used for bearing and fixing the front wheels of the new energy vehicle, and the second lifting unit is used for bearing and fixing the rear wheels of the vehicle, the first lifting unit and the second lifting unit are arranged in a spaced and linked manner.

[0039] At least one of the first lifting unit and the second lifting unit comprises a lifting base, a lifting arm assembly and a lifting platform.

[0040] The top end of the lifting arm assembly is connected with the lifting platform, and the bottom end of the lifting arm assembly is connected with the lifting base.

[0041] According to the new energy vehicle battery replacement device provided by the utility model, further comprising: a mechanical lock,

[0042] The mechanical lock is arranged on the lifting base and connected with the lifting arm assembly, and the mechanical lock is used for locking the lifting arm assembly when the height of the lifting platform is not adjusted by the lifting arm assembly.

[0043] The new energy vehicle battery replacement device provided by the utility model lifts the vehicle to be replaced to a proper height through the lifting mechanism, sets a moving base, a first platform, a second platform and a third platform on the battery replacement mechanism, adjusts the position of the unlocking mechanism along the length direction through the lifting of the first platform along the moving base, the movement of the second platform along the length direction of the first platform, the movement of the third platform along the width direction of the second platform and the unlocking mechanism arranged on the third platform, and aligns the plurality of unlocking mechanisms with the plurality of locking members on the bottom of the vehicle, so that the battery pack can be disassembled or installed, thereby adjusting the position of the unlocking mechanism for different wheelbase and different position of the locking member of different new energy vehicles, adapting to different types of new energy vehicles and improving the versatility of the battery replacement device. BRIEF DESCRIPTION OF DRAWINGS

[0044] In order to more clearly illustrate the technical scheme of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor.

[0045] Figure 1 It is a three-dimensional structure schematic view of the new energy vehicle battery replacement device provided by the utility model.

[0046] Figure 2 It is a three-dimensional structure schematic view of the first lifting unit provided by the utility model.

[0047] Figure 3 It is a three-dimensional structure schematic view of the battery replacement mechanism provided by the utility model.

[0048] Figure 4 is the bottom view of the battery replacing mechanism provided by the utility model.

[0049] Figure 5 is the three-dimensional structure schematic diagram of the unlocking mechanism provided by the utility model.

[0050] Figure 6 is the three-dimensional structure schematic diagram of the mechanical lock provided by the utility model.

[0051] Figure 7 is the three-dimensional structure schematic diagram of the positioning assembly provided by the utility model.

[0052] Reference signs:

[0053] 1, lifting mechanism; 101, first lifting unit; 102, second lifting unit; 1011, lifting base; 1012, lifting arm assembly; 1013, lifting platform; 1014, third position sensor;

[0054] 2, battery replacing mechanism; 21, moving base; 22, first platform; 23, second platform; 24, third platform; 231, limiting column; 241, left platform unit; 242, right platform unit; 243, strip-shaped gap; 244, limiting hole; 245, first position sensor;

[0055] 3, unlocking mechanism; 31, guide rail; 32, sliding seat; 33, third rotary driving part; 34, unlocking shaft; 35, unlocking sleeve; 36, first elastic part; 37, adjusting assembly; 38, second position sensor; 371, fixed frame; 372, third rack; 373, transmission gear; 374, second elastic part; 375, electromagnet;

[0056] 4, first adjusting frame; 41, first mounting portion; 42, first rack;

[0057] 5, second adjusting frame; 51, second mounting portion; 52, second rack;

[0058] 6, adjusting gear;

[0059] 7, first driving assembly; 71, first rotary driving part; 72, transmission shaft; 73, gear set;

[0060] 8, support seat; 9, second driving assembly; 10, screw rod;

[0061] 11, positioning assembly; 111, positioning pin; 112, seat body; 113, third elastic part;

[0062] 12. Mechanical lock; 121. Fixed base; 122. Fixed rack; 123. Movable rack; 124. Slide rail; 125. Drive component. Detailed Implementation

[0063] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0064] The following is combined Figures 1-7 The present invention will provide a detailed description of the new energy vehicle battery swapping device provided in the embodiments of the present invention through specific implementation methods and application scenarios.

[0065] like Figure 1 As shown in the figure, this embodiment provides a battery swapping device for new energy vehicles, including: a lifting mechanism 1, a battery swapping mechanism 2, and an unlocking mechanism 3.

[0066] The lifting mechanism 1 is used to secure the car and lift it to a preset height.

[0067] The battery swapping mechanism 2 includes a mobile base 21, a first platform 22, a second platform 23, and a third platform 24. The mobile base 21, the first platform 22, the second platform 23, and the third platform 24 are arranged vertically from bottom to top.

[0068] The movable base 21 is movably mounted under the car.

[0069] The first platform 22 is vertically mounted on the movable base 21. The second platform 23 is movably mounted on the first platform 22 along the length of the vehicle. The third platform 24 includes a left platform unit 241 and a right platform unit 242 symmetrically arranged. At least one of the left platform unit 241 and the right platform unit 242 is movably mounted on the second platform 23 to adjust the distance between the left platform unit 241 and the right platform unit 242.

[0070] There are multiple unlocking mechanisms 3. Some of the unlocking mechanisms 3 are located on the left platform unit 241 along the length direction, and the rest of the unlocking mechanisms 3 are located on the right platform unit 242 along the length direction.

[0071] The unlocking mechanism 3 can move along the length direction to align with the vehicle's locking mechanism and to remove and install the battery pack.

[0072] The battery pack of the new energy vehicle is usually installed at the bottom of the vehicle and is locked on the vehicle by a locking member. The unlocking mechanism 3 can complete the disassembly of the battery pack by unlocking the locking member, and can complete the installation of the battery pack by locking the locking member, thereby realizing the battery replacement operation of the battery pack.

[0073] Specifically, the unlocking mechanism 3 can complete the unlocking and locking operation of the locking member by screwing action on the locking member, and the unlocking mechanism 3 can be unlocked by pressing operation on the locking member, or by sliding operation on the locking member.

[0074] When the vehicle is subjected to the battery replacement operation, the lifting mechanism 1 fixes and lifts the vehicle to be replaced with the battery pack to a predetermined height, so that the battery replacement mechanism 2 can enter the bottom of the vehicle to replace the battery pack.

[0075] The moving base 21 can move to the bottom of the vehicle, and can also move away from the bottom of the vehicle to the battery storage rack to interact with the new and old battery packs, move the old battery pack to the battery storage rack, and move the new battery pack stored in the battery storage rack to the bottom of the vehicle. The first platform 22 is used to lift and lower the unlocking mechanism 3 to adjust the height of the unlocking mechanism 3, so that the unlocking mechanism 3 can be close to and operate on the locking member. The second platform 23 is used to adjust the position of the central axis of the third platform 24 in the length direction of the vehicle, so that the third platform 24 can be centered with the vehicle chassis, and the subsequent fine adjustment of the unlocking mechanism 3 is facilitated. The third platform 24 can adjust the distance between the left platform unit 241 and the right platform unit 242, so as to adjust the distance between the plurality of unlocking mechanisms 3 of the left platform unit 241 and the plurality of unlocking mechanisms 3 of the right platform unit 242, so that the plurality of unlocking mechanisms 3 are adapted to the positions of the plurality of locking members in the width direction of the vehicle. The unlocking mechanism 3 can also move in the length direction to adjust the distance between the two adjacent unlocking mechanisms 3 in the length direction, so as to adapt to the positions of the plurality of locking members in the length direction of the vehicle, so as to finally align the positions of the plurality of unlocking mechanisms 3 and the plurality of locking members in the bottom of the vehicle, thereby facilitating the unlocking and locking of the plurality of locking members.

[0076] Specifically, the lower side of the moving base 21 is provided with moving wheels and auxiliary wheels, the auxiliary wheels are used to bear the weight of the battery replacement mechanism 2, and the moving wheels provide the moving power for the moving base 21. Optionally, the moving wheels can be driven by a motor.

[0077] In an alternative embodiment, only one of the left platform unit 241 and the right platform unit 242 can move in the width direction. In another alternative embodiment, both of the left platform unit 241 and the right platform unit 242 can move in the width direction, and the distance is adjusted by the mutual approach and separation of the left platform unit 241 and the right platform unit 242.

[0078] The new energy automobile battery replacing device provided by the utility model can lift the automobile to be replaced to a proper height through the lifting mechanism 1, set the mobile base 21, the first platform 22, the second platform 23 and the third platform 24 on the battery replacing mechanism 2, and adjust the position of the unlocking mechanism 3 on the third platform 24 along the length direction, so that the plurality of unlocking mechanisms 3 can be aligned with the plurality of locking members on the automobile bottom, the battery pack can be disassembled or installed, the position of the unlocking mechanism 3 can be adjusted for different wheelbase and different position of the locking members of different new energy automobiles, different types of new energy automobiles can be adapted, and the universality of the battery replacing device is improved.

[0079] As shown in Figure 1 and Figure 3 The new energy automobile battery replacing device further comprises a first adjusting frame 4, a second adjusting frame 5, an adjusting gear 6 and a first driving assembly 7.

[0080] The first adjusting frame 4 is installed on the left platform unit 241, the second adjusting frame 5 is installed on the right platform unit 242, the first rack 42 of the first adjusting frame 4 and the second rack 52 of the second adjusting frame 5 are arranged in parallel and opposite, and the adjusting gear 6 is clamped between the first rack 42 and the second rack 52 and is arranged in mesh with the first rack 42 and the second rack 52 respectively.

[0081] The first driving assembly 7 is installed on the first platform 22 and is in transmission connection with the adjusting gear 6.

[0082] The left platform unit 241 and the right platform unit 242 are arranged in interval, and the interval between the left platform unit 241 and the right platform unit 242 is adjusted by the adjusting gear 6. The first adjusting frame 4 comprises a first mounting portion 41 and a first rack 42, the second adjusting frame 5 comprises a second mounting portion 51 and a second rack 52, the first mounting portion 41 and the first rack 42 are arranged vertically, the second mounting portion 51 and the second rack 52 are arranged vertically, the first mounting portion 41 is fixedly connected with the left platform unit 241, and the second mounting portion 51 is fixedly connected with the right platform unit 242.

[0083] The adjusting gear 6 rotates under the driving of the first driving assembly 7. When the adjusting gear 6 rotates towards one direction, the first rack 42 and the second rack 52 move in opposite directions along the width direction, the first rack 42 and the second rack 52 move away from each other, the left platform unit 241 and the right platform unit 242 move away from each other, and the distance between the left platform unit 241 and the right platform unit 242 is increased. When the adjusting gear 6 rotates towards another direction, the first rack 42 and the second rack 52 move in the same direction along the width direction, the first rack 42 and the second rack 52 move close to each other, the left platform unit 241 and the right platform unit 242 move close to each other, and the distance between the left platform unit 241 and the right platform unit 242 is decreased.

[0084] As shown in Figure 4 The first driving assembly 7 of the embodiment comprises a first rotary driving member 71, a transmission shaft 72 and a gear set 73.

[0085] The first rotary driving member 71 is installed on the first platform 22, and the output end of the first rotary driving member 71 is in transmission connection with the first end of the transmission shaft 72.

[0086] The second end of the transmission shaft 72 is connected with the input end of the gear set 73, and the output end of the gear set 73 is in transmission connection with the adjusting gear 6.

[0087] The driving force of the first rotary driving member 71 of the embodiment is transmitted to the adjusting gear 6 through the transmission shaft 72 and the gear set 73, so as to realize the driving of the adjusting gear 6 in different directions and the adjustment of the rotating speed. The adjustment of the rotating direction of the first rotary driving member 71 can adjust the distance between the left platform unit 241 and the right platform unit 242, and the adjustment of the rotating speed of the first rotary driving member 71 can adjust the speed of the left platform unit 241 and the right platform unit 242 moving close to or away from each other.

[0088] In one embodiment, the first rotary driving member 71 is set as a motor. The gear set 73 has two bevel gears arranged vertically, and the two bevel gears are in meshing to realize the change of the transmission direction by 90°. The transmission shaft 72 is set as a telescopic spline shaft. Since the second platform 23 can move along the length direction relative to the first platform 22, a strip-shaped hole is formed on the first platform 22, and the gear set 73 is installed on one end of the telescopic spline shaft. When the second platform 23 moves relative to the first platform 22, the telescopic spline shaft adjusts the length through the telescopic adjustment, so as to realize the adjustment of the position of the gear set 73.

[0089] Optionally, the third platform 24 is provided with a first position sensor 245 for detecting the position of the third platform 24 relative to the second platform 23, so as to ensure that the third platform 24 is moved to the position.

[0090] As shown in Figure 3The new energy vehicle battery replacing device of the embodiment further includes a support seat 8.

[0091] The support seat 8 is fixed to the second platform 23, and the third platform 24 is provided with a strip-shaped gap 243, and the support seat 8 is movably arranged relative to the strip-shaped gap 243.

[0092] When the battery pack is disassembled or assembled, the support seat 8 is used to support the battery pack. Moreover, the strip-shaped gap 243 is arranged along the width direction, and since the support seat 8 can only move relative to the strip-shaped gap 243, the support seat 8 plays a guiding role for the movement of the third platform 24 relative to the second platform 23, and the left platform unit 241 and the right platform unit 242 can only be adjusted relative to the second platform 23 along the width direction, thereby ensuring the stability of the movement of the left platform unit 241 and the right platform unit 242.

[0093] As shown in the drawings, Figure 3 The third platform 24 of the embodiment is provided with a limiting hole 244.

[0094] The limiting hole 244 extends along the width direction, and the second platform 23 is provided with a limiting column 231 movably arranged in the limiting hole 244.

[0095] Since the limiting hole 244 is arranged along the width direction, the limiting column 231 can only move relative to the limiting hole 244 along the width direction, thereby ensuring that the adjustment direction of the third platform 24 relative to the second platform 23 is along the width direction. Further, due to the limitation of the length of the limiting hole 244, the limiting column 231 can only move within the length range of the limiting hole 244, thereby limiting the adjustment range of the left platform unit 241 and the right platform unit 242 relative to the second platform 23, avoiding the third platform 24 from being detached from the second platform 23, and ensuring the reliability of the adjustment of the third platform 24 relative to the second platform 23.

[0096] As shown in the drawings, Figure 4 The new energy vehicle battery replacing device of the embodiment further includes a second driving assembly 9 and a screw rod 10.

[0097] The second driving assembly 9 is mounted to the first platform 22 and in transmission connection with the screw rod 10.

[0098] The screw rod 10 is rotatably mounted to the lower side of the first platform 22, and the lower side of the second platform 23 is provided with a threaded surface. The region of the first platform 22 where the screw rod 10 is arranged is provided with a through groove.

[0099] The screw rod 10 extends into the through groove and is arranged in meshing with the threaded surface.

[0100] The screw rod 10 is engaged with the screw surface, so that the screw rod 10 can drive the second platform 23 to move along the length direction relative to the first platform 22 during rotation of the screw rod 10, thereby realizing adjustment of the second platform 23 along the length direction.

[0101] Specifically, the second driving assembly 9 comprises a second rotating driving member and a transmission gear set, the input end of the transmission gear set is connected with the second rotating driving member, and the output end of the transmission gear set is connected with the screw rod 10.

[0102] In an optional embodiment, two second driving assemblies 9 and two screw rods 10 are provided, the two screw rods 10 are arranged on the left and right sides of the second platform 23 respectively, and the two screw rods 10 synchronously drive the second platform 23 to move along the length direction, so as to better adjust the position of the second platform 23.

[0103] As shown in Figure 5 The unlocking mechanism 3 of the embodiment comprises a guide rail 31, a sliding seat 32, a third rotating driving member 33, an unlocking shaft 34, an unlocking sleeve 35, a first elastic member 36 and an adjusting assembly 37.

[0104] The guide rail 31 is fixedly installed on the third platform 24, the sliding seat 32 is slidingly installed on the third platform 24, the unlocking shaft 34 is arranged through the guide rail 31 and rotatably arranged in the sliding seat 32, the third rotating driving member 33 is installed on the sliding seat 32 and in transmission connection with the unlocking shaft 34.

[0105] The unlocking sleeve 35 is sleeved on the top end of the unlocking shaft 34, the first elastic member 36 is clamped between the unlocking shaft 34 and the unlocking sleeve 35, the middle part of the unlocking shaft 34 has an external thread, the sleeve has an internal thread, and the external thread is engaged with the internal thread under the condition that the first elastic member 36 is compressed.

[0106] The adjusting assembly 37 is arranged on the third platform 24, and the adjusting assembly 37 is used for adjusting the position of the unlocking shaft 34 relative to the guide rail 31.

[0107] The edge of the guide rail 31 is fixedly installed on the side edge of the third platform 24, and the center of the guide rail 31 is provided with an opening for the unlocking shaft 34 to pass through.

[0108] Since the first elastic member 36 is clamped between the unlocking sleeve 35 and the unlocking shaft 34, the inner thread of the unlocking sleeve 35 and the outer thread of the unlocking shaft 34 cannot be engaged, and the unlocking sleeve 35 and the unlocking shaft 34 are not in transmission connection when the unlocking sleeve 35 is not subjected to force. With the first platform 22 being lifted, the top of the unlocking sleeve 35 abuts against the battery pack and bears extrusion force, the first elastic member 36 is compressed, the unlocking sleeve 35 moves downward, the inner thread of the unlocking sleeve 35 descends to the outer thread at the middle part of the unlocking shaft 34, the inner thread and the outer thread are engaged, and the unlocking shaft 34 drives the unlocking sleeve 35 to rotate synchronously. At this time, the unlocking sleeve 35 performs unlocking operation on the locking member of the battery pack through rotation to disassemble the battery pack.

[0109] Specifically, the third rotary driving member 33 can be a motor, and the first elastic member 36 and the second elastic member 374 can be springs.

[0110] Before the screwing operation on the battery pack, the spacing between the adjacent unlocking shafts 34 needs to be adjusted so that each unlocking shaft 34 can be aligned with the locking member on the battery pack. The adjusting assembly 37 of the embodiment can adjust the position of the sliding seat 32 so that the sliding seat 32 drives the unlocking shafts 34 to move synchronously.

[0111] Optionally, the unlocking mechanism 3 of the embodiment further comprises a second position sensor 38 arranged on the sliding seat 32 and opposite to the unlocking shaft 34, which can detect the position of the unlocking shaft 34 to ensure that the unlocking shaft 34 is aligned with the locking member, and can also detect the distance of the thread movement of the unlocking sleeve 35 to ensure whether the locking member is locked when the battery pack is installed.

[0112] As shown in Figure 5 The adjusting assembly 37 of the embodiment comprises a fixing frame 371, a third rack 372, a transmission gear 373, a second elastic member 374 and an electromagnet 375.

[0113] The fixing frame 371 is installed on the third platform 24, the third rack 372 is movably arranged on the fixing frame 371, and the transmission gear 373 is fixedly sleeved on the output end of the third rotary driving member 33.

[0114] The second elastic member 374 and the electromagnet 375 are clamped between the fixing frame 371 and the third rack 372. Under the electromagnetic action of the electromagnet 375, the third rack 372 moves along the fixing frame 371 towards the transmission gear 373, so that the third rack 372 and the transmission gear 373 are threadedly connected.

[0115] The third rack 372 moves along the direction close to and away from the third platform 24, and the third rotary drive 33 drives the transmission gear 373 to rotate. After the adjustment of the second platform 23 and the third platform 24 is completed, the position of the adjacent unlocking shaft 34 can be fine-tuned by adjusting the adjusting assembly 37.

[0116] When the electromagnet 375 is energized, because the electromagnet 375 has two repelling magnetic poles, the repelling force of the two magnetic poles pushes the third rack 372 close to the transmission gear 373 and engages with the transmission gear 373, the transmission gear 373 moves along the length direction of the third rack 372, and in turn drives the unlocking shaft 34 to move along the length direction, so as to realize the adjustment of the unlocking shaft 34 in the length direction. At the same time, the movement of the transmission gear 373 drives the second elastic member 374 to stretch, and the second elastic member 374 accumulates elastic force.

[0117] When the electromagnet is de-energized, the repelling force of the electromagnet 375 disappears, and under the action of the reset of the second elastic member 374, the second elastic member 374 drives the third rack 372 to reset, the third rack 372 is separated from the transmission gear 373, and the sliding seat 32 no longer moves along the third platform 24, and the position of the unlocking shaft 34 is fixed.

[0118] Specifically, the third rotary drive 33 can be an electric motor.

[0119] As shown in Figure 1 and Figure 7 , the new energy vehicle battery replacement device of the embodiment further comprises a positioning assembly 11.

[0120] The positioning assembly 11 comprises a positioning pin 111, a seat body 112 and a third elastic member 113.

[0121] The seat body 112 is arranged on the second platform 23, the third platform 24 is provided with a strip-shaped hole in the width direction, the seat body 112 is arranged in the strip-shaped hole, and the third elastic member 113 is clamped between the positioning pin 111 and the seat body 112.

[0122] In order to better ensure the accuracy of the relative position of the automobile and the battery pack, the embodiment further provides the positioning assembly 11. The chassis of the automobile is provided with a positioning hole, and the positioning pin 111 in the positioning assembly 11 is inserted into the positioning hole, so that the positioning of the relative position of the battery replacement device to the automobile is completed.

[0123] Specifically, due to the difference in the spacing of the positioning holes of different new energy vehicles, the positioning assembly 11 can be adjusted in the width direction to ensure that the positioning pin 111 can be inserted into the positioning holes with different spacing. The third elastic member 113 is clamped between the positioning pin 111 and the seat body 112, and the third elastic member 113 can buffer the impact force of the battery replacement mechanism 2 on the positioning pin 111, avoiding the rigid contact of the positioning pin 111 with the positioning hole.

[0124] Specifically, the third elastic member 113 can be a spring.

[0125] Optionally, the embodiment adopts an electric push rod to adjust the position of the positioning pin 111 in the width direction. The position of the positioning pin 111 in the length direction is determined by the adjustment of the second platform 23.

[0126] As shown in FIGS. 1, 2 and 3, the lifting mechanism 1 of the embodiment includes a first lifting unit 101 and a second lifting unit 102. Figure 1 and Figure 2 As shown in FIGS. 1, 2 and 3, the lifting mechanism 1 of the embodiment includes a first lifting unit 101 and a second lifting unit 102.

[0127] The first lifting unit 101 is used to carry and fix the front wheels of the new energy vehicle, and the second lifting unit 102 is used to carry and fix the rear wheels of the vehicle. The first lifting unit 101 and the second lifting unit 102 are arranged in a spaced and linked manner.

[0128] At least one of the first lifting unit 101 and the second lifting unit 102 includes a lifting base 1011, a lifting arm assembly 1012 and a lifting platform 1013.

[0129] The top end of the lifting arm assembly 1012 is connected with the lifting platform 1013, and the bottom end of the lifting arm assembly 1012 is connected with the lifting base 1011.

[0130] The first platform 22 of the embodiment is connected with the moving base 21 through a scissor-type hydraulic lifting machine. The lifting of the scissor-type hydraulic lifting machine can realize the height adjustment of the first platform 22. The scissor-type hydraulic lifting machine of the embodiment is composed of three groups of lifting arms, which are arranged in a spaced manner along the length direction of the moving base 21.

[0131] The distance between the first lifting unit 101 and the second lifting unit 102 can be adjusted according to the wheelbase of the vehicle to adapt to vehicles of different sizes. In one embodiment, the second lifting unit 102 is fixed to the ground, and the first lifting unit 101 can move relative to the second lifting unit 102 for adjustment. The first lifting unit 101 and the second lifting unit 102 are arranged in a linked manner to realize the lifting and lowering functions, so as to simultaneously lift and lower the front wheels and the rear wheels of the vehicle.

[0132] The lifting platform 1013 is provided with a limiting groove. The limiting groove can limit the front wheels and the rear wheels of the vehicle in the limiting groove to avoid the movement of the wheels. The limiting groove is provided with inclined surfaces, and the angle between the oppositely arranged inclined surfaces is 120 degrees. Further, to avoid the vehicle from driving out of the limiting groove during the battery replacement process, the front side of the lifting platform 1013 of the first lifting unit 101 and the rear side of the lifting platform 1013 of the second lifting unit 102 are provided with stop blocks arranged along the edge of the limiting groove. The stop blocks can block the wheels from leaving the limiting groove, thereby enhancing the limiting effect on the vehicle.

[0133] Optionally, a third position sensor 1014 is installed outside the limiting groove for detecting the position of the wheel to determine the position of the battery replacing mechanism 2, so that the battery replacing process is smooth.

[0134] The lifting arm assembly 1012 of the embodiment is a scissor type hydraulic lifting machine. In order to enhance the stability of lifting the automobile, the embodiment uses four groups of cross lifting arms which are symmetrically and uniformly distributed on the underside of the lifting platform 1013, thereby avoiding the side overturning caused by the shift of the center of gravity due to the change of the lifting height of the cross lifting arms.

[0135] Specifically, the hinge supports of the cross lifting arms and the lifting platform 1013 are connected by pins, and a bushing and lubricating grease are configured to reduce the wear of the cross lifting arms.

[0136] As shown in Figure 1 and Figure 6 , the new energy automobile battery replacing device of the embodiment further comprises a mechanical lock 12.

[0137] The mechanical lock 12 is arranged on the lifting base 1011 and connected with the lifting arm assembly 1012. The mechanical lock 12 is used to lock the lifting arm assembly 1012 when the lifting arm assembly 1012 does not adjust the height of the lifting platform 1013.

[0138] In order to avoid the falling of the lifting arm assembly 1012 due to the failure of the hydraulic system of the lifting arm assembly 1012, and to affect the safety of the automobile, the mechanical lock 12 is arranged. When the lifting arm assembly 1012 does not adjust the height, the mechanical lock 12 locks the lifting arm assembly 1012.

[0139] Specifically, the mechanical lock 12 comprises a fixed seat 121, a fixed rack 122, a movable rack 123, a sliding rail 124 and a driving member 125.

[0140] The fixed seat 121 is connected with the lifting arm assembly 1012, the fixed rack 122 is installed on the fixed seat 121, the driving member 125 is installed on the lifting base 1011, the output end of the driving member 125 is connected with the lower side of the sliding rail 124, the sliding rail 124 is arranged in the gap between the oppositely arranged fixed racks 122 in a lifting manner, and the upper side of the sliding rail 124 is connected with the movable rack 123.

[0141] When the driving member 125 is not driven, the movable rack 123 is clamped in the oppositely arranged fixed racks 122 and is engaged with the fixed racks 122 on both sides. The movable rack 123 is clamped in the fixed rack 122 and cannot move. The movable rack 123 and the fixed rack 122 are in a locked state, and the fixed seat 121 cannot move, so that the lifting arm of the lifting arm assembly 1012 is locked, and the safety of the lifting platform 1013 is ensured.

[0142] When the driving member 125 is driven, the driving member 125 drives the slide rail 124 to rise, the slide rail 124 lifts the movable rack 123 upwards, until the upper surface of the slide rail 124 is flush with the upper surface of the fixed rack 122, the movable rack 123 is completely ejected into the gap of the fixed rack 122, the movable rack 123 is unlocked, the fixed seat 121 can be moved, so that the lifting arm of the lifting arm assembly 1012 is unlocked, at this time, the lifting operation of the lifting arm assembly 1012 on the lifting platform 1013 can be carried out. After the lifting operation is completed, the driving force of the driving member 125 is stopped, under the gravity of the slide rail 124 and the movable rack 123, the movable rack 123 is lowered into the gap of the fixed rack 122 and re-engaged with the fixed rack 122, forming a self-locking state.

[0143] Specifically, the driving member 125 can be a hydraulic cylinder.

[0144] In actual application, when the new energy vehicle to be replaced with battery drives to the lifting mechanism 1, the lifting mechanism 1 lifts the vehicle to a suitable height, the battery replacement mechanism 2 drives into the bottom of the vehicle, the second driving assembly 9 drives the screw rod 10 to rotate, so that the second platform 23 drives the third platform 24 to adjust the position along the length direction of the vehicle, so that the positioning pin 111 is aligned with the positioning hole; then, the first driving assembly 7 drives the adjusting gear 6 to rotate, so that the distance between the left platform unit 241 and the right platform unit 242 is adjusted, so that the unlocking shaft 34 is aligned with the locking member in the width direction, at the same time, the adjusting assembly 37 of the unlocking mechanism 3 adjusts the position of the unlocking shaft 34 along the length direction, so that each unlocking shaft 34 is aligned with the locking member; secondly, the first platform 22 is lifted, and the positioning pin 111 is completely inserted into the positioning hole, and the unlocking shaft 34 is in place; thirdly, the unlocking sleeve 35 disassembles the battery pack, after the disassembly is completed, the first platform 22 is lowered, and the old battery pack and the new battery pack are exchanged under the movement of the moving platform; then, the first platform 22 is lifted, and the new battery pack enters the battery slot, and the unlocking shaft 34 drives the unlocking sleeve 35 to rotate, and the battery pack is locked. Finally, the first platform 22 is reset, the lifting platform 1013 is reset, and the battery replacement operation is completed.

[0145] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A new energy vehicle battery swapping device, characterized in that, The lifting mechanism, the battery replacement mechanism, and the unlocking mechanism are included. The lifting mechanism is used to fix and lift the automobile to a preset height. The battery replacement mechanism includes a moving base, a first platform, a second platform, and a third platform. The moving base, the first platform, the second platform, and the third platform are sequentially arranged in a vertical direction from bottom to top. The moving base is movably arranged at the bottom of the automobile. The first platform is movably arranged at the moving base, the second platform is movably arranged at the first platform along the length direction of the automobile, the third platform includes a left platform unit and a right platform unit arranged symmetrically, at least one of the left platform unit and the right platform unit is movably installed on the second platform to adjust the distance between the left platform unit and the right platform unit. The unlocking mechanism is provided with a plurality of unlocking mechanisms, part of the plurality of unlocking mechanisms is arranged on the left platform unit along the length direction, and the rest of the unlocking mechanisms is arranged on the right platform unit along the length direction. The unlocking mechanism can move along the length direction to align with the locking part of the automobile and disassemble and install the battery pack. The first adjusting frame, the second adjusting frame, the adjusting gear, and the first driving assembly are further included. 2.The new energy vehicle battery swapping device according to claim 1, characterized in that, The first adjusting frame is installed on the left platform unit, the second adjusting frame is installed on the right platform unit, the first rack of the first adjusting frame and the second rack of the second adjusting frame are arranged in parallel and opposite, the adjusting gear is clamped between the first rack and the second rack, and is meshed with the first rack and the second rack respectively. The first driving assembly is installed on the first platform and is in transmission connection with the adjusting gear. The first driving assembly includes a first rotary driving member, a transmission shaft, and a gear set. 3.The new energy vehicle battery swapping device according to claim 2, characterized in that, The first rotary driving member is installed on the first platform, and the output end of the first rotary driving member is in transmission connection with the first end of the transmission shaft. The second end of the transmission shaft is connected with the input end of the gear set, and the output end of the gear set is in transmission connection with the adjusting gear. Further included are: 4.The new energy vehicle battery swapping device according to claim 1, characterized in that, a support seat; The support seat is fixed to the second platform, the third platform is provided with a strip-shaped gap, and the support seat is movably arranged relative to the strip-shaped gap. And / or, the third platform has a limiting hole; The limiting hole extends along the width direction, the second platform is provided with a limiting column, and the limiting column is movably arranged in the limiting hole. Further included are a second driving assembly and a screw rod; 5. The new energy vehicle battery swapping device according to claim 1, characterized in that, The second driving assembly is installed on the first platform and is in transmission connection with the screw rod; The screw rod is rotatably installed on the lower side of the first platform, the lower side of the second platform is provided with a threaded surface, and the area of the first platform where the screw rod is arranged is provided with a through groove; The screw rod extends into the through groove and is in meshing arrangement with the threaded surface. The unlocking mechanism includes a guide rail, a sliding seat, a third rotary driving member, an unlocking shaft, an unlocking sleeve, a first elastic member, and an adjusting assembly. 6.The new energy vehicle battery swapping device according to claim 1, characterized in that, ​ The guide rail is fixedly installed on the third platform, the sliding seat is slidably installed on the third platform, the unlocking shaft is arranged through the guide rail and rotatably arranged on the sliding seat, and the third rotary driving member is installed on the sliding seat and in transmission connection with the unlocking shaft; The unlocking sleeve is sleeved on the top end of the unlocking shaft, the first elastic member is clamped between the unlocking shaft and the unlocking sleeve, the middle part of the unlocking shaft is provided with external threads, the sleeve is provided with internal threads, and in the case that the first elastic member is compressed, the external threads are engaged with the internal threads. The adjusting assembly is arranged on the third platform, and the adjusting assembly is used for adjusting the position of the unlocking shaft relative to the guide rail. 7.The new energy vehicle battery swapping device according to claim 6, characterized in that, The adjusting assembly comprises a fixing frame, a third rack, a transmission gear, a second elastic member and an electromagnet. The fixing frame is installed on the third platform, the third rack is movably arranged on the fixing frame, and the transmission gear is fixedly sleeved on the output end of the third rotary driving member. The second elastic member and the electromagnet are clamped between the fixing frame and the third rack, and under the electromagnetic action of the electromagnet, the third rack moves along the fixing frame towards the transmission gear, so that the third rack and the transmission gear are in threaded connection. 8.The new energy vehicle battery swapping device according to claim 1, characterized in that, Further comprising: a positioning assembly; The positioning assembly comprises a positioning pin, a seat body and a third elastic member; The seat body is arranged on the second platform, the third platform is provided with a strip-shaped hole in the width direction, the seat body is arranged through the strip-shaped hole, and the third elastic member is clamped between the positioning pin and the seat body. 9.The new energy vehicle battery swapping device according to claim 1, characterized in that, The lifting mechanism comprises a first lifting unit and a second lifting unit; The first lifting unit is used for bearing and fixing the front wheels of the new energy automobile, the second lifting unit is used for bearing and fixing the rear wheels of the automobile, and the first lifting unit and the second lifting unit are arranged in a spaced and linked manner; At least one of the first lifting unit and the second lifting unit comprises a lifting base, a lifting arm assembly and a lifting platform; The top end of the lifting arm assembly is connected with the lifting platform, and the bottom end of the lifting arm assembly is connected with the lifting base. 10.The new energy vehicle battery swapping device according to claim 9, characterized in that, Further comprising: a mechanical lock; The mechanical lock is arranged on the lifting base and connected with the lifting arm assembly, and is used for locking the lifting arm assembly when the lifting arm assembly does not adjust the height of the lifting platform.