Ton bag unpacking machine with vibration material shaking assembly
By introducing a vibration shaking component and a lateral movement component into the ton bag unpacking machine, the problems of uneven unloading and clogging in the ton bag unpacking machine are solved, achieving efficient and uniform material unloading.
Patent Information
- Application Number
- CN202422978419.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-04
AI Technical Summary
Existing ton bag unpacking machines are prone to uneven material discharge and blockage during unloading, especially for powdery or granular materials with poor flowability, where natural discharge is ineffective.
Design a ton bag unpacking machine equipped with a vibrating material shaking component. The main shaft is driven to rotate by the main motor. In conjunction with the transmission belt and the residual tooth disc, the flipping plate and the vibrating plate rotate synchronously, generating vibration energy to beat the ton bag, promote the loosening of the material, and the position of the ton bag is adjusted by the lateral movement component to prevent blockage.
It achieves efficient and uniform unloading of ton bag unpacking machine, prevents blockage, improves unloading efficiency and material fluidization, reduces internal friction between materials, and ensures uniform and efficient unloading.
Smart Images

Figure CN223591207U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ton bag unpacking machine technical field, especially ton bag unpacking machine with vibration shake material subassembly. BACKGROUND
[0002] In modern industrial production, especially in the fields of plastics, rubber, food, chemical industry and the like, unpacking and discharging of powdery or granular material in big bags (ton bags) is a heavy and common task, and the traditional unpacking mode often needs a large amount of manual operation, which is not only low in efficiency, but also has problems such as material caking and difficult discharge, thereby bringing many adverse effects on production environment and health of operators, in order to solve these problems, modern enterprises gradually introduce semi-mechanical or fully automatic ton bag unpacking machines, which, through mechanical operation, not only improve production efficiency and reduce labor intensity of operators, but also effectively solve the problems of material caking and difficult discharge.
[0003] The ton bag unpacking machine disclosed in the publication No. CN221563760U relates to the technical field of ton bag unpacking machines, and the utility model discloses a frame body, one side of the frame body is provided with a sliding rail, one side of the sliding rail is provided with an electric hoist, one side of the electric hoist is provided with a boom, one side of the frame body is provided with a hopper, the bottom of the hopper is provided with a discharge pipe, one side of the hopper is provided with a dust removal device, the dust removal device comprises a pipeline, a connecting device is arranged between the pipeline and the hopper, one side of the pipeline is provided with a fan, one side of the pipeline is fixedly connected with a trapezoidal cover, and one end of the pipeline away from the trapezoidal cover is fixedly connected with a rectangular frame, the utility model discloses a dust removal device, which can collect and store dust floating in the hopper, reduce the generation of dust when the material in the ton bag falls into the hopper, and improve the convenience of dust treatment.
[0004] The above-mentioned ton bag unpacking machine has the following problems in use: during the discharging process, the ton bag binding belt is manually untied, and the material in the ton bag naturally falls out, mainly relying on the gravity and fluidity of the material itself for discharging, however, for some materials with poor fluidity, such as powdery or granular materials prone to caking and sticking, the natural falling method often has poor effect, these materials are prone to form "arch bridge" or "bridge" phenomenon in the ton bag, which makes the material difficult to flow out, and the discharging efficiency is low, and then the blockage is prone to occur, therefore, corresponding improvement is needed. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a ton bag unpacking machine with a vibration shake material subassembly to solve the problem of single falling method, uneven falling and falling blockage of the existing ton bag unpacking machine in use as mentioned in the background.
[0006] To achieve the above object, the utility model provides the following technical scheme: a ton bag unpacking machine with a vibration dandling component, including unpacking machine mainframe, material taking groove, movable groove, discharge hopper, the left side of unpacking machine mainframe is provided with material taking groove, the right side of unpacking machine mainframe is provided with movable groove, the inside bottom of unpacking machine mainframe is connected with discharge hopper,
[0007] Further comprising:
[0008] The inside of material taking groove is connected with horizontal shaft, the inside of movable groove is connected with connecting shaft, both ends of the outside of horizontal shaft are all sleeved with turnover plate, both ends of the outside of connecting shaft are all sleeved with vibration rotary plate, and the side of vibration rotary plate and turnover plate is all fixed with dandling knock block, one end of horizontal shaft and connecting shaft is provided with vibration dandling mechanism, the inside top of unpacking machine mainframe is provided with ton bag transverse movement component.
[0009] Preferably, the ton bag transverse movement component includes a moving frame disposed at the top inside of the unpacking machine mainframe, and a lead screw is connected inside the moving frame, a threaded block is threadedly connected to the outside of the lead screw, and a lifting adjustment assembly is disposed at the bottom end of the threaded block.
[0010] Preferably, the lifting adjustment assembly includes a support sleeve rod disposed at the bottom end of the threaded block, and a telescopic T-shaped rod is slidingly connected inside the support sleeve rod, and a ton bag hanger is fixed to the bottom end of the telescopic T-shaped rod.
[0011] Preferably, a plurality of adjustment holes are uniformly provided on the telescopic T-shaped rod, a fixed pin is threadedly connected to the outside of the support sleeve rod, and one end of the fixed pin extends into the inside of the adjustment hole.
[0012] Preferably, the vibration dandling mechanism includes a main motor, and the main motor is disposed on one side of a support frame, the support frame is fixed to the back of the unpacking machine mainframe, a main shaft is connected to the output shaft end of the main motor, an auxiliary shaft and a driven shaft are respectively connected to the left side and the right side below the main shaft, and a transmission belt is connected between the auxiliary shaft and the driven shaft.
[0013] Preferably, a residual tooth disc is sleeved to the outside of the auxiliary shaft and the driven shaft, a tooth frame is meshingly connected to the outside of the residual tooth disc, the tooth frame is slidingly connected to the unpacking machine mainframe, inner tooth blocks are uniformly fixed to both sides inside the tooth frame, and outer tooth blocks are uniformly fixed to the outside of the tooth frame.
[0014] Preferably, a main tooth disc is meshed to one side of the outer tooth block, and the horizontal shaft and the connecting shaft are respectively penetrated into the inside of the main tooth disc.
[0015] Compared with the prior art, the ton bag unpacking machine with the vibration and shaking component has the advantages that: the ton bag unpacking machine has the vibration and shaking function to ensure the uniformity and efficiency of the ton bag unpacking machine, and the height of the unpacking can be adjusted, which helps to optimize the work of the ton bag unpacking machine.
[0016] When the ton bag is pulled and hung on the ton bag hanger, the binding belt on the ton bag is unfastened, and the material in the ton bag falls into the discharge hopper. During this process, the main motor is driven to work, the main shaft is rotated, the driven shaft, the auxiliary shaft and the residual gear disc are rotated through the transmission belt, the residual gear disc is intermittently engaged with the inner tooth blocks on the left and right sides of the tooth frame, and then the tooth frame reciprocally slides on the outer wall of the unpacking machine frame. During this process, the outer tooth block is engaged with the main gear disc, and then the main gear disc is rotated in the forward and reverse directions to drive the two turnover plates and the vibration rotating plate to synchronously rotate. The knocking block for shaking the material intermittently contacts the ton bag, the ton bag is intermittently hit, vibration energy is generated, the material in the ton bag is loosened by the impact, and the efficiency of the material unloading is improved.
[0017] The relative movement between the material particles is generated during the hitting and discharging process, the internal friction and cohesion between the particles are reduced, the material is in a flow state, and the uniformity of the discharging is ensured.
[0018] The screw rod is rotated through the rotating motor, the ton bag hanger is driven by the threaded block to move horizontally under the threaded connection between the screw rod and the threaded block, the ton bag is horizontally conveyed, and the ton bag is moved above the discharge hopper. The fixed pin is inserted into the adjusting hole to adjust the height position of the ton bag hanger, so that the ton bag is prevented from being scattered due to the large spacing between the ton bag and the discharge hopper. BRIEF DESCRIPTION OF DRAWINGS
[0019] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the following embodiment or prior art description will be briefly introduced. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0020] Figure 1 It is a front view of the structure of the present application.
[0021] Figure 2 It is a rear view of the structure of the present application.
[0022] Figure 3 It is a side view of the structure of the present application.
[0023] Figure 4The utility model discloses a three -dimensional structure schematic diagram of mobile frame.
[0024] Figure 5 The utility model discloses a three -dimensional structure schematic diagram of mobile frame.
[0025] The figure mark explanation: 1, unpacking machine main frame, 101, take material groove, 102, movable groove, 2, discharge hopper, 3, mobile frame, 4, screw rod, 5, threaded block, 6, rotary motor, 7, support sleeve pole, 8, telescopic T-shaped pole, 9, adjusting hole, 901, fixed pin, 10, ton bag hanger, 11, cross axle, 12, overturning plate, 13, connecting shaft, 14, vibration rotary plate, 15, shake material knock block, 16, support frame, 17, vibration shake material mechanism, 1701, main motor, 1702, main shaft, 1703, driven shaft, 1704, auxiliary shaft, 1705, transmission belt, 1706, tooth frame, 1707, inner tooth block, 1708, outer tooth block, 1709, residual tooth disc, 18, main tooth disc. DETAILED DESCRIPTION
[0026] In order to make the utility model embodiment's purpose, technical scheme and advantage more clear, below, will combine the utility model embodiment's drawing, to the utility model embodiment's technical scheme clear, complete description, obviously, the described embodiment is the utility model one part embodiment, instead of all the embodiment. Based on the embodiment in the utility model, all other embodiments that the ordinary skill in the art obtains without making creative labor are within the scope of the utility model protection.
[0027] Please refer to Figures 1-5 The utility model provides the following technical scheme:
[0028] Embodiment one
[0029] In order to solve the existing ton bag unpacking machine when using, unloading material is easy to appear material bonding, cannot smoothly unload the problem, therefore publishes the following technical scheme, specific please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 5A ton bag unpacking machine provided with a vibration shaking component, comprising an unpacking machine main frame 1, a material taking groove 101, a movable groove 102, a material discharging hopper 2, the left side of the unpacking machine main frame 1 is provided with the material taking groove 101, the right side of the unpacking machine main frame 1 is provided with the movable groove 102, the inside bottom of the unpacking machine main frame 1 is connected with the material discharging hopper 2, further comprising: the inside of the material taking groove 101 is connected with a horizontal shaft 11, the inside of the movable groove 102 is connected with a connecting shaft 13, the outside of the horizontal shaft 11 is sleeved with a turnover plate 12 at both ends, the outside of the connecting shaft 13 is sleeved with a vibration rotating plate 14 at both ends, and the vibration rotating plate 14 and the turnover plate 12 are fixed with a shaking and knocking block 15 on one side, one end of the horizontal shaft 11 and the connecting shaft 13 is provided with a vibration shaking mechanism 17, the vibration shaking mechanism 17 comprises a main motor 1701, and the main motor 1701 is arranged on one side of a support frame 16, the support frame 16 is fixed on the back of the unpacking machine main frame 1, the output shaft end of the main motor 1701 is connected with a main shaft 1702, the left side and the right side below the main shaft 1702 are respectively connected with an auxiliary shaft 1704 and a driven shaft 1703, the auxiliary shaft 1704 and the driven shaft 1703 are connected with a transmission belt 1705, the outside of the auxiliary shaft 1704 and the driven shaft 1703 is sleeved with a residual tooth disc 1709, and the outside of the residual tooth disc 1709 is meshed with a tooth frame 1706, the tooth frame 1706 is slidably connected with the unpacking machine main frame 1, the inside of the tooth frame 1706 is uniformly fixed with an inner tooth block 1707 on both sides, the outside of the tooth frame 1706 is uniformly fixed with an outer tooth block 1708, one side of the outer tooth block 1708 is meshed with a main tooth disc 18, and the inside of the main tooth disc 18 is respectively penetrated with the horizontal shaft 11 and the connecting shaft 13;
[0030] In use, during the ton bag unloading process, the main motor 1701 is driven to rotate the main shaft 1702, and the transmission belt 1705 is used to rotate the driven shaft 1703, the auxiliary shaft 1704 and the residual tooth disc 1709, the residual tooth disc 1709 is intermittently meshed with the inner tooth blocks 1707 on the left and right sides inside the tooth frame 1706, so that the tooth frame 1706 reciprocally slides on the outer wall of the unpacking machine main frame 1, in this process, the outer tooth block 1708 is meshed with the main tooth disc 18, so that the main tooth disc 18 rotates in the opposite direction, so as to drive the two turnover plates 12 and the vibration rotating plate 14 to rotate synchronously, wherein the use of the material taking groove 101 and the movable groove 102 can ensure the free turnover of the turnover plate 12 and the vibration rotating plate 14, and drive the shaking and knocking block 15 to turn over synchronously, then the shaking and knocking block 15 is used to intermittently contact the ton bag, so as to realize ton bag beating and generate vibration energy, so that the material in the ton bag is loosened by impact, the unloading efficiency of the material is improved, and the ton bag unpacking efficiency is ensured.
[0031] Embodiment two
[0032] The embodiment is different from the first embodiment, and the ton bag transverse moving assembly is arranged, so that the ton bag position is freely moved, the ton bag position is freely moved, and the efficiency of ton bag unpacking is ensured, and the following technical scheme is disclosed, and details are shown in the following Figure 1 、 Figure 2 、 Figure 4 The ton bag transverse moving assembly is arranged at the top of the unpacking machine main frame 1, the ton bag transverse moving assembly comprises a moving frame 3 arranged at the top of the unpacking machine main frame 1, and a lead screw 4 is connected to the inside of the moving frame 3, a threaded block 5 is threadedly connected to the outside of the lead screw 4, a lifting adjusting assembly is arranged at the bottom end of the threaded block 5, the lifting adjusting assembly comprises a support sleeve rod 7 arranged at the bottom end of the threaded block 5, a telescopic T-shaped rod 8 is slidably connected to the inside of the support sleeve rod 7, a ton bag hanger 10 is fixed to the bottom end of the telescopic T-shaped rod 8, a plurality of adjusting holes 9 are uniformly arranged on the telescopic T-shaped rod 8, and a fixed pin 901 is threadedly connected to the outside of the support sleeve rod 7, and one end of the fixed pin 901 extends into the inside of the adjusting hole 9.
[0033] In use, the fixed pin 901 is screwed out of the adjusting hole 9, the telescopic T-shaped rod 8 is pulled to slide downward in the support sleeve rod 7, the fixed pin 901 is inserted into the adjusting hole 9 after sliding to a suitable height, then the ton bag is hung on the ton bag hanger 10, the rotating motor 6 is driven to rotate the lead screw 4, the threaded block 5 is moved horizontally by the threaded connection of the lead screw 4 and the threaded block 5, the support sleeve rod 7, the telescopic T-shaped rod 8 and the ton bag hanger 10 are synchronously moved, until the hung ton bag is moved to the directly above the discharge hopper 2, then the ton bag is unpacked, and the material in the ton bag falls into the discharge hopper 2, so that convenient and efficient unloading is realized.
[0034] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the term "installation", "connection", "connection" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through the intermediate medium, can be the communication of two elements inside. For ordinary skilled in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.
[0035] The device embodiment described above is only schematic, wherein the units described as separate components can or can not be physically separate, and the components shown as units can or can not be physical units, i.e., can be located in one place, or can be distributed on multiple network units. Part or all of the modules can be selected according to actual needs to achieve the purpose of the embodiment. Those skilled in the art can understand and implement without creative labor.
[0036] Finally, it should be noted that the above examples are intended to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing examples, those skilled in the art should understand that the technical solutions recorded in the foregoing examples can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A ton bag unpacking machine provided with a vibration shaking assembly, comprising an unpacking machine main frame (1), a material taking groove (101), a movable groove (102), a discharge hopper (2), the left side of the unpacking machine main frame (1) is provided with the material taking groove (101), the right side of the unpacking machine main frame (1) is provided with the movable groove (102), and the inside bottom end of the unpacking machine main frame (1) is connected with the discharge hopper (2); characterized in that Further comprising: The inside of the material taking groove (101) is connected with a horizontal shaft (11), the inside of the movable groove (102) is connected with a connecting shaft (13), the outer side of the horizontal shaft (11) is sleeved with a turnover plate (12) at both ends, the outer side of the connecting shaft (13) is sleeved with a vibration rotating plate (14) at both ends, and the vibration rotating plate (14) and the turnover plate (12) are fixed with a shaking knocking block (15) on one side, and the horizontal shaft (11) and the connecting shaft (13) are provided with a vibration shaking mechanism (17) at one end.
2. A ton bag unbagging machine provided with a shaking and shaking component according to claim 1, characterized in that: The inside top end of the unpacking machine main frame (1) is provided with a ton bag transverse moving assembly.
3. A ton bag unbagging machine provided with a shaking and shaking component according to claim 2, characterized in that: The ton bag transverse moving assembly comprises a moving frame (3) arranged at the inside top end of the unpacking machine main frame (1), and the inside of the moving frame (3) is connected with a lead screw (4), the outer side of the lead screw (4) is threadedly connected with a threaded block (5), and the bottom end of the threaded block (5) is provided with a lifting adjusting assembly.
4. A ton bag unbagging machine provided with a shaking and shaking component according to claim 3, characterized in that: The lifting adjusting assembly comprises a support sleeve rod (7) arranged at the bottom end of the threaded block (5), and the inside of the support sleeve rod (7) is slidably connected with a telescopic T-shaped rod (8), and the bottom end of the telescopic T-shaped rod (8) is fixed with a ton bag hanger (10).
5. A ton bag unbagging machine provided with a shaking and shaking component according to claim 1, characterized in that: The telescopic T-shaped rod (8) is uniformly provided with a plurality of adjusting holes (9), the outer side of the support sleeve rod (7) is threadedly connected with a fixed pin (901), and one end of the fixed pin (901) extends into the inside of the adjusting hole (9).
6. A ton bag unbagging machine provided with a shaking and shaking component according to claim 5, characterized in that: The vibration shaking mechanism (17) comprises a main motor (1701), and the main motor (1701) is arranged on one side of a support frame (16), the support frame (16) is fixed to the back of the unpacking machine main frame (1), the output shaft end of the main motor (1701) is connected with a main shaft (1702), the left side and the right side below the main shaft (1702) are respectively connected with an auxiliary shaft (1704) and a driven shaft (1703), and the auxiliary shaft (1704) and the driven shaft (1703) are connected with a transmission belt (1705).
7. A ton bag unbagging machine provided with a shaking and shaking component according to claim 6, characterized in that: The outer side of the auxiliary shaft (1704) and the driven shaft (1703) is sleeved with a residual tooth disc (1709), and the outer side of the residual tooth disc (1709) is engagedly connected with a tooth frame (1706), the tooth frame (1706) is slidably connected with the unpacking machine main frame (1), the inside of the tooth frame (1706) is uniformly fixed with an inner tooth block (1707) on both sides, and the outer side of the tooth frame (1706) is uniformly fixed with an outer tooth block (1708). The outer tooth block (1708) is engaged with a main tooth disc (18) on one side, and the inside of the main tooth disc (18) is respectively penetrated with the horizontal shaft (11) and the connecting shaft (13).
Citation Information
Patent Citations
Ton bag unpacking machine
CN221563760U