Bidirectional pressurizing fixed-distance restraining tray

By using a bidirectional pressurized, fixed-spacing restraint tray design, and utilizing a bidirectional power unit and bushing structure, the problem of battery deformation caused by energy loss in existing technologies is solved, achieving stable pressurization and safe restraint of the battery.

CN223591290UActive Publication Date: 2025-11-25GUANGDONG HYNN TECH CO LTD
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Patent Information

Application Number
CN202422891537.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-11-25
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing battery restraint trays suffer significant energy loss when applying clamping force, causing the pressure on the rear baffle to gradually decrease, making it unable to provide sufficient clamping force, which may lead to battery deformation or damage.

Method used

The design employs a bidirectional pressurized, fixed-space restraint tray. By mirroring the first and second restraint zones, a bidirectional power device drives the pressure plate to move towards the pressure plate. This ensures that each retainer plate moves closer or further away from the pressure plate within a preset range via the bushing, reducing energy loss and allowing the bushing to bear part of the pressure, thus preventing deformation of the retainer plate.

Benefits of technology

It achieves stable pressure application to the battery, reduces the risk of deformation or damage, ensures the stability and safety of the battery within the confined space, and avoids uneven pressure problems caused by unidirectional pressure application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of battery processing, in particular to a two-way pressurizing fixed-interval restraining tray which comprises a tray body and a restraining mechanism, the restraining mechanism comprises a plurality of sets of restraining assemblies, each restraining assembly comprises a first restraining area and a second restraining area, a first pressurizing plate and a first pressed plate are arranged in the first restraining area, and a second pressurizing plate and a second pressed plate are arranged in the second restraining area. A first pressurizing plate and a first pressed plate are arranged in the first restraining area, a second pressurizing plate and a second pressed plate are arranged in the second restraining area, slave clamping plates are arranged between the first pressurizing plate and the first pressed plate and between the second pressurizing plate and the second pressed plate, restraining spaces are formed between the adjacent slave clamping plates, bushes are arranged at the two ends of each slave clamping plate, and the adjacent slave clamping plates are separated through the bushes. And the bidirectional power device is used for driving the first pressurizing plate to move towards the first pressed plate and simultaneously driving the second pressurizing plate to move towards the second pressed plate. The bidirectional power device is arranged to pressurize the battery in two directions, and the bushings are arranged at the two ends of the clamping plates, so that when large pressure is applied, the bushings can bear a part of pressure, and the stable distance between the clamping plates is maintained.
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Description

TECHNICAL FIELD

[0001] The utility model relates to battery processing equipment technical field, and specifically a kind of restraint tray of two-way pressurization fixed spacing. BACKGROUND

[0002] With the vigorous development of new energy vehicles, and the higher requirements of new energy vehicles' endurance mileage, safety and charging speed, the requirements of battery are also improved. In the formation production process of battery, if gas is not discharged in time, it is easy to cause the expansion of battery shell, which affects the appearance and performance of battery. In order to limit the expansion of battery shell, the battery is generally limited by restraint tray.

[0003] As the authorized disclosure No. CN212625727U of Chinese utility model patent, a kind of battery restraint tray is disclosed, including frame body, a plurality of side-by-side arranged baffle plates slidably arranged on the frame body, and operating mechanism arranged on the frame body, the space of each adjacent two baffle plates is formed to clamp battery, and each adjacent two baffle plates are provided with linkage mechanism, operating mechanism is connected with the baffle plate located in one end, and moves with operating mechanism, operating mechanism can have positive clamping force on the baffle plate connected therewith, to make each baffle plate move in turn, and be positioned in the tightening state of clamping each battery, or, operating mechanism can have reverse relaxation force on the baffle plate connected therewith, and be linked by each linkage mechanism, to make each baffle plate return in turn and release the tightening state.

[0004] The above-mentioned battery restraint tray disclosed, since operating mechanism is directly connected with baffle plate in one end only, when positive clamping force is applied, the force is first applied to the baffle plate connected with operating mechanism, and then transmitted to other baffle plates through linkage mechanism in turn. In this process, there is a certain energy loss in each transmission, resulting in the pressure on the rear baffle gradually decreasing, and the baffle located away from the operating mechanism end may not provide enough clamping force. UTILITY MODEL CONTENTS

[0005] In view of the above technical problems existing in the prior art, the utility model provides a restraint tray of two-way pressurization fixed spacing.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions:

[0007] The application discloses a bidirectional pressing and spacing restraint tray, which comprises a tray body and a restraint mechanism, wherein the restraint mechanism comprises at least one set of restraint components, each of the restraint components comprises a first restraint area and a second restraint area which are symmetrically arranged, a first pressing plate and a first pressure-receiving plate are arranged in the first restraint area, and a second pressing plate and a second pressure-receiving plate are arranged in the second restraint area; a plurality of clamping plates are arranged between the first pressing plate and the first pressure-receiving plate and between the second pressing plate and the second pressure-receiving plate respectively, a restraint space for placing a battery is formed between each adjacent clamping plate, a bushing is arranged at both ends of each clamping plate, two adjacent clamping plates are separated by the bushings, and the bushings can be close to or away from each other within a preset range; and the restraint mechanism further comprises a bidirectional power device which is used for driving the first pressing plate to move towards the first pressure-receiving plate and simultaneously driving the second pressing plate to move towards the second pressure-receiving plate.

[0008] Preferably, the clamping plate and the bushing are clamped with each other, one end of the clamping plate connected with the bushing is provided with a first boss, and the inner side of the bushing is provided with a clamping groove which is clamped with the first boss; a plurality of second bosses for supporting the battery are extended from the bottom of the clamping plate, a third boss which is perpendicular to the second boss is further arranged on the side wall of the clamping plate, and the third boss is arranged at both ends of the side wall of the clamping plate, and a guide groove is formed between the adjacent third bosses.

[0009] Preferably, one side of the bushing is extended with a T-shaped table, the other side of the bushing is provided with a T-shaped groove, and the adjacent bushings are slidably clamped through the T-shaped table and the T-shaped groove.

[0010] Preferably, the tray body comprises a bottom frame, one end of the bottom frame is provided with a first end plate, the other end of the bottom frame is provided with a second end plate, a fixed plate is arranged at the middle position of the tray body, and the first restraint area and the second restraint area are separated by the fixed plate.

[0011] Preferably, the fixed plate is provided with pressure sensors on both sides, the pressure sensor on one side is used for detecting the pressure received by the first pressure-receiving plate, and the pressure sensor on the other side is used for detecting the pressure received by the second pressure-receiving plate.

[0012] Preferably, a connecting piece is arranged between the first end plate and the first pressing plate and between the second end plate and the second pressing plate respectively, the connecting piece comprises a first connecting block and a second connecting block, a connecting groove is arranged on the first connecting block, and a connecting table which can be plug-connected with the connecting groove is arranged on the second connecting block.

[0013] Preferably, a connecting shaft is further arranged on the outer side of the first end plate, and the connecting shaft is used for connecting an external power source to drive the bidirectional power device.

[0014] Preferably, the bidirectional driving device is a bidirectional screw rod, the bidirectional screw rod penetrates through the first pressing plate, the fixed plate and the second pressing plate, and the two ends of the bidirectional screw rod are connected with the inner side of the first end plate and the inner side of the second end plate respectively.

[0015] Preferably, the tray body is further provided with a connecting rod assembly, the connecting rod assembly comprises a first guide rod and a second guide rod, the first guide rod penetrates the first pressing plate, the fixed plate and the second pressing plate, and the two ends of the first guide rod are fixedly connected with the inner sides of the first end plate and the second end plate respectively; the second guide rod penetrates the first pressing plate, the first pressure receiving plate, the fixed plate, the second pressure receiving plate and the second pressing plate, and the two ends of the second guide rod are fixedly connected with the inner sides of the first end plate and the second end plate respectively, and the outer side of the bushing is provided with a groove which is slidably connected with the two guide rods.

[0016] The utility model discloses the beneficial effects of:

[0017] The utility model discloses a kind of restraint tray of two-way pressurization fixed spacing, including tray body and restraint mechanism, restraint mechanism includes at least one set of restraint assembly, restraint assembly includes mirror image setting first restraint area and second restraint area, first restraint area is provided with first pressing plate and first pressure receiving plate, and second restraint area is provided with second pressing plate and second pressure receiving plate;First pressing plate and first pressure receiving plate between, and second pressing plate and second pressure receiving plate between are respectively provided with multiple clamping plates, form restraint space for placing battery between every adjacent clamping plate, the both ends of clamping plate are provided with bushing, and adjacent two clamping plates are separated by bushing, and each bushing can be close or away in pre-set range fixed spacing;The restraint mechanism further includes two-way power device, for driving first pressing plate moves to first pressure receiving plate direction, simultaneously drive second pressing plate moves to second pressure receiving plate direction.By setting two-way power device, first pressing plate can be driven to move to first pressure receiving plate direction, simultaneously drive second pressing plate moves to second pressure receiving plate direction, then drive the clamping plate of first restraint area and second restraint area to be close to each other, realize the pressurization of battery, reduce the risk of battery deformation or damage caused by one-way pressurization, by setting bushing in the both ends of clamping plate, each bushing can be close or away in pre-set range fixed spacing, when greater pressure is applied to clamping plate, bushing can bear part of pressure, so that clamping plate will not be deformed due to excessive pressure, can maintain stable spacing, avoid damaging battery in restraint space. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is a perspective view of a two-way pressurization fixed spacing restraint tray in the embodiment, combined with the restrained battery.

[0019] Figure 2 It is a perspective view of restraint assembly in the embodiment, combined with the restrained battery.

[0020] Figure 3 It is clamping plate and bushing assembly schematic diagram in the embodiment.

[0021] Figure 4 It is clamping plate and bushing explosion schematic diagram in the embodiment.

[0022] Figure 5 This is an exploded view of the card plate and bushing in the embodiment from another perspective.

[0023] Figure 6 This is a perspective view of the connector in the embodiment.

[0024] Reference numerals: 1. Pallet body; 10. Base frame; 11. First end plate; 111. Connecting shaft; 12. Second end plate; 13. Fixing plate; 131. Pressure sensor; 14. Linkage assembly; 141. First stabilizer bar; 142. Second stabilizer bar;

[0025] 2. Restraint mechanism; 20. Restraint assembly; 21. First restraint area; 22. Second restraint area; 211. First pressure plate; 212. First pressure receiving plate; 213. Second pressure plate; 214. Second pressure receiving plate; 215. Locking plate; 2151. First boss; 2152. Second boss; 2153. Third boss; 216. Bushing; 2161. Locking groove; 2162. Groove; 2163. T-shaped platform; 2164. T-shaped groove; 217. Two-way lead screw;

[0026] 3. Connector; 30. First connecting block; 301. Connecting groove; 31. Second connecting block; 311. Connecting platform.

[0027] 4. Battery. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Unless otherwise specified, the following embodiments and features can be combined with each other.

[0029] This embodiment provides a bidirectional pressure-applied, fixed-space restraint tray, such as... Figures 1 to 6 As shown, the device includes a tray body 1 and a restraint mechanism 2 disposed within the tray body 1. The restraint mechanism 2 includes multiple sets of restraint components 20. Each set of restraint components 20 includes a first restraint area 21 and a second restraint area 22 arranged in a mirror image. The first restraint area 21 is provided with a first pressure plate 211 and a first pressure receiving plate 212. The second restraint area 22 is provided with a second pressure plate 213 and a second pressure receiving plate 214. Multiple retaining plates 215 are respectively provided between the first pressure plate 211 and the first pressure receiving plate 212 and between the second pressure plate 213 and the second pressure receiving plate 214. A restraint space for restraining the battery is formed between any two adjacent retaining plates 215.

[0030] Further, each card from plate 215 is provided with a bushing from both ends, and each adjacent two card from plates 215 are separated by the bushing 216, and the distance between each bushing 216 can be close or far within a preset range, and the T-shaped table 2163 extends on one side of the bushing 216, and the T-shaped groove 2164 is provided on the other side of the bushing 216, and the adjacent bushings 216 are connected by the sliding connection of the T-shaped table 2163 and the T-shaped groove 2164.

[0031] In the initial state, there is still a certain gap between the T-shaped table 2163 and the T-shaped groove 2164, and by adjusting the gap between the T-shaped table 2163 and the T-shaped groove 2164, the distance between the adjacent card from plates 215 can be adjusted, so that the battery can be placed between the adjacent two card from plates 215.

[0032] When the battery is constrained, the gap between the T-shaped table 2163 and the T-shaped groove 2164 will gradually disappear, and the T-shaped table 2163 and the T-shaped groove 2164 will be tightly fitted, and then the gap between the adjacent card from plates 215 will become smaller, and when a large pressure is applied to the card from plate 215, the bushing 216 can also bear part of the pressure, so that the card from plate 215 will not be deformed due to excessive pressure, and the card from plate 215 can maintain a stable distance through the bushing 216, avoiding damaging the battery in the constrained space.

[0033] When the battery is released, the tight fit between the T-shaped table 2163 and the T-shaped groove 2164 is released, and at this time, the T-shaped table 2163 is still inserted into the T-shaped groove 2164 of the adjacent bushing 216, allowing the adjacent two bushings 216 to move freely within a certain range, while preventing the T-shaped table 2163 and the T-shaped groove 2164 from being completely separated, ensuring that the adjacent bushings 216 are still connected by the T-shaped table 2163 and the T-shaped groove 2164 in the released state, thereby avoiding the battery from falling out of the constrained space.

[0034] It should be noted that in the first constrained area 21, the bushing 216 located at the frontmost position is connected with the first pressing plate 211 and the bushing 216 located at the rearmost position is connected with the first pressure receiving plate 212, therefore, the shape and structure of the bushing 216 located at the frontmost and rearmost positions can be adjusted adaptively, which is different from the shape and structure of the other bushings 216, and the structure of the bushing 216 in the second constrained area 22 is the same.

[0035] Further, the card from plate 215 is connected with the bushing 216, specifically, a first boss 2151 is arranged at the connecting end of the card from plate 215, and a clamping groove 2161 is arranged on the inner side of the bushing 216, and the card from plate 215 and the bushing 216 are connected by the clamping connection of the first boss 2151 and the clamping groove 2161.

[0036] The second protrusions 2152 are used to support the batteries placed in the restraint space, and the third protrusions 2153 are arranged on the side walls of the card from plate 215, and a pair of third protrusions 2153 are arranged at the two ends of the side walls of the card from plate 215 and are perpendicular to the second protrusions 2152, wherein the guide grooves are formed between the adjacent two third protrusions 2153, and the batteries have a certain guiding function when placed in the restraint space.

[0037] Further, the restraint mechanism 2 further comprises a bidirectional power device, which is a bidirectional screw rod 217, used to drive the first pressing plate 211 to move towards the first receiving plate 212, and simultaneously drive the second pressing plate 213 to move towards the second receiving plate 214, so as to press the batteries on both sides of the first restraint area 21 and the second restraint area 22. Compared with unidirectional pressing, bidirectional pressing can reduce cumulative loss and avoid the risk of battery deformation or damage due to excessive force on one side.

[0038] Further, the tray body 1 comprises a chassis 10, and the chassis 10 is provided with a first end plate 11 and a second end plate 12, the first end plate 11 is located at one end of the chassis 10, and the second end plate 12 is located at the other end of the chassis 10. The tray body 1 is further provided with a fixed plate 13, which is located at the middle position in the tray body 1, and the first restraint area 21 and the second restraint area 22 are separated by the fixed plate 13. The bidirectional screw rod 217 penetrates the first pressing plate 211, the fixed plate 13 and the second pressing plate 213, and the two ends of the bidirectional screw rod 217 are connected to the inner sides of the first end plate 11 and the second end plate 12 respectively.

[0039] Further, the pressure sensors 131 are arranged on both sides of the fixed plate 13, the pressure sensor 131 on one side is used to detect the pressure received by the first receiving plate 212, and the pressure sensor 131 on the other side is used to detect the pressure received by the second receiving plate 214. When the bidirectional screw rod 217 drives the first pressing plate 211 to move towards the first receiving plate 212 and simultaneously drives the second pressing plate 213 to move towards the second receiving plate 214, the pressure sensors 131 arranged on both sides of the fixed plate 13 can monitor the pressures received by the first receiving plate 212 and the second receiving plate 214 in real time, which is conducive to ensuring the accurate control of the pressing process.

[0040] Further, the tray body 1 is also provided with a connecting rod assembly 14, which includes a first guide rod 141 and a second guide rod 142. The first guide rod 141 is sequentially and gap-fitted through the first pressing plate 211, the fixed plate 13 and the second pressing plate 213, and is fixedly connected to the inner side of the first end plate 11 and the inner side of the second end plate 12 at both ends. The second guide rod 142 is sequentially and gap-fitted through the first pressing plate 211, the first pressure plate 212, the fixed plate 13, the second pressure plate 214 and the second pressing plate 213, and is fixedly connected to the inner side of the first end plate 11 and the inner side of the second end plate 12 at both ends. A groove 2162 is further provided on the outer side of the bushing 216 and is slidingly connected to the second guide rod 142. By providing the first guide rod 141 and the second guide rod 142, when the bidirectional screw rod 217 drives the first pressing plate 211 and the second pressing plate 213 to be constrained or released, the first pressing plate 211 and the second pressing plate 213 can move smoothly along the predetermined track of the first guide rod 141 and the second guide rod 142, and at the same time, the bushing 216 can move smoothly along the predetermined track of the second guide rod 142, thereby avoiding uneven pressing caused by deviation and battery damage.

[0041] Further, a connecting piece 3 is provided between the first end plate 11 and the first pressing plate 211 and between the second end plate 12 and the second pressing plate 213. The connecting piece 3 includes a first connecting block 30 provided on the inner side of the first end plate 11 and the second end plate 12, and a second connecting block 31 provided on the outer side of the first pressing plate 211 and the second pressing plate 213. The first connecting block 30 is provided with a connecting groove 301, and the second connecting block 31 is provided with a connecting table 311 which can be plugged into the connecting groove 301. When constrained, the first connecting block 30 and the second connecting block 31 are separated from each other, so that the first pressing plate 211 and the second pressing plate 213 can move freely, which facilitates accurate application of pressure by the first pressing plate 211 and the second pressing plate 213. When released, the connecting table 311 on the second connecting block 31 is inserted into the connecting groove 301 on the first connecting block 30. At this time, the first end plate 11 is fixedly connected to the first pressing plate 211 through the connecting piece 3, and the second end plate 12 is fixedly connected to the second pressing plate 213 through the connecting piece 3, thereby avoiding the first pressing plate 211 and the second pressing plate 213 from shaking at will and maintaining the stability of the structure.

[0042] Further, a connecting shaft 111 is further provided on the outer side of the first end plate 11, which is connected to the bidirectional screw rod 217 and used to connect an external power source to drive the bidirectional screw rod 217 to rotate.

[0043] In the description of the utility model, obviously, the described embodiment only is a part embodiment of the utility model, is not all embodiment. The components of the utility model embodiments usually described and shown in the accompanying drawings can be arranged and designed in various different configurations.

Claims

1. A bidirectional pressurized, fixed-space restraint tray, characterized in that, The system includes a pallet body (1) and a restraint mechanism (2). The restraint mechanism (2) includes multiple sets of restraint components (20). Each set of restraint components (20) includes a first restraint area (21) and a second restraint area (22) arranged in a mirror image. The first restraint area (21) is provided with a first pressure plate (211) and a first pressure plate (212). The second restraint area (22) is provided with a second pressure plate (213) and a second pressure plate (214). The first pressure plate (211) and the first pressure plate (212), as well as the second pressure plate (213) and the second pressure plate (214) are separated. The device is provided with multiple card slots (215), and each adjacent card slot (215) forms a restraint space for inserting a battery. Both ends of the card slot (215) are provided with bushings (216). Two adjacent card slots (215) are separated by bushings (216). Each bushing (216) can be close to or far from each other within a preset range. The restraint mechanism (2) also includes a bidirectional power device for driving the first pressure plate (211) to move towards the first pressure plate (212) and simultaneously driving the second pressure plate (213) to move towards the second pressure plate (214).

2. The bidirectional pressure-applying, fixed-space restraint tray according to claim 1, characterized in that, The retaining plate (215) and the bushing (216) are interlocked. The end of the retaining plate (215) connected to the bushing (216) is provided with a first boss (2151). The inner side of the bushing (216) is provided with a retaining groove (2161) that is interlocked with the first boss (2151). The bottom of the retaining plate (215) extends with multiple second bosses (2152) for supporting the battery. The side wall of the retaining plate (215) is also provided with a third boss (2153) that is perpendicular to the second bosses (2152). The third bosses (2153) are located at both ends of the side wall of the retaining plate (215), and a guide groove is formed between adjacent third bosses (2153).

3. The bidirectional pressure-applying, fixed-space restraint tray according to claim 2, characterized in that, A T-shaped platform (2163) extends from one side of the bushing (216), and a T-shaped groove (2164) is provided on the other side of the bushing (216). Adjacent bushings (216) are slidably engaged with each other by the T-shaped platform (2163) and the T-shaped groove (2164).

4. The bidirectional pressure-applying, fixed-space restraint tray according to claim 1, characterized in that, The pallet body (1) includes a base frame (10), one end of the base frame (10) is provided with a first end plate (11), the other end is provided with a second end plate (12), and a fixing plate (13) is provided in the middle of the pallet body (1). The first restraint area (21) and the second restraint area (22) are separated by the fixing plate (13).

5. A bidirectional pressurized, fixed-space restraint tray according to claim 4, characterized in that, Pressure sensors (131) are provided on both sides of the fixed plate (13). The pressure sensor (131) on one side is used to detect the pressure on the first pressure plate (212), and the pressure sensor (131) on the other side is used to detect the pressure on the second pressure plate (214).

6. A bidirectional pressurized, fixed-space restraint tray according to claim 5, characterized in that, Connectors (3) are provided between the first end plate (11) and the first pressure plate (211), and between the second end plate (12) and the second pressure plate (213). The connectors (3) include a first connecting block (30) and a second connecting block (31). The first connecting block (30) is provided with a connecting groove (301), and the second connecting block (31) is provided with a connecting platform (311) that can be plugged into and plugged into the connecting groove (301).

7. A bidirectional pressurized, fixed-space restraint tray according to claim 4, characterized in that, A connecting shaft (111) is also provided on the outer side of the first end plate (11). The connecting shaft (111) is used to connect to an external power source to drive a bidirectional power device.

8. A bidirectional pressurized, fixed-space restraint tray according to claim 7, characterized in that, The bidirectional drive device is a bidirectional lead screw (217), which passes through the first pressure plate (211), the fixed plate (13), and the second pressure plate (213), and its two ends are respectively connected to the first end plate (11) and the second end plate (12).

9. A bidirectional pressurized, fixed-space restraint tray according to claim 4, characterized in that, The pallet body (1) is also provided with a connecting rod assembly (14). The connecting rod assembly (14) includes a first guide rod (141) and a second guide rod (142). The first guide rod (141) passes through the first pressure plate (211), the fixing plate (13) and the second pressure plate (213), and its two ends are respectively fixedly connected to the inner side of the first end plate (11) and the inner side of the second end plate (12). The second guide rod (142) passes through the first pressure plate (211), the first pressure plate (212), the fixing plate (13), the second pressure plate (214) and the second pressure plate (213), and its two ends are respectively fixedly connected to the inner side of the first end plate (11) and the inner side of the second end plate (12). The outer side of the bushing (216) is provided with a groove (2162), and the groove (2162) is slidably engaged with the two guide rods (142).

Citation Information

Patent Citations

  • Battery restraining tray

    CN212625727U