Discharging mechanism with material guiding function
By designing a discharge mechanism with a guiding function, the problems of material accumulation and blockage and equipment wear in the discharge mechanism of coal preparation plants were solved, achieving uniform material dispersion and buffered conveying, and extending the service life of the equipment.
Patent Information
- Application Number
- CN202423150059.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2034-12-19
AI Technical Summary
Existing coal preparation plants suffer from material accumulation and blockage due to space constraints in their material discharge mechanisms. Furthermore, material transportation causes impact and wear on the equipment, resulting in noise and secondary crushing of lump coal.
Design a material discharge mechanism with guiding function, including a collection box, a maintenance section and a discharge hopper. The collection box has a funnel structure, and the discharge hopper is inclined and has a widened discharge port. Combined with anti-impact steel and wear-resistant lining, it can achieve uniform dispersion and buffered conveying of materials.
It effectively avoids material accumulation and blockage, reduces equipment wear and noise, and extends equipment life.
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Figure CN223591596U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to material conveying mechanism technical field, specifically, relates to a discharging mechanism with material guiding function. BACKGROUND
[0002] At present, the equipment in coal preparation plant generally transmits materials through steel non-standard mechanism.
[0003] These machine parts are connecting devices of washing and screening machines and storage equipment in the coal preparation plant, and are also key channels for material transportation, and the transportation of materials therein mainly relies on gravity flow, and the discharging mechanism is mainly used for discharging in the conveying connection process.
[0004] Due to the limitation of plant space, the discharging mechanism has insufficient space for arrangement, so that the discharging mechanism is close to the material receiving equipment such as the screening machine or the conveying belt, which easily causes the accumulation of materials at the discharge opening of the discharging mechanism, and even affects the normal discharging in the discharging mechanism, and the state of blockage often occurs.
[0005] The materials in the transportation process cause great impact force on the machine parts and the receiving sieve plate or the belt surface, the impact not only wears the equipment and increases the maintenance work, but also generates noise and secondary crushing of lump coal. CONTENT OF THE UTILITY MODEL
[0006] The purpose of the present application is to provide a discharging mechanism with material guiding function, which can enlarge the discharging surface of the discharging mechanism, so that the falling points are more evenly distributed on the discharging equipment, the material accumulation and blockage are avoided, and the discharging can be buffered to reduce the impact of the falling on the receiving equipment.
[0007] In order to achieve the above purpose, the utility model provides a discharging mechanism with material guiding function, which comprises a material collecting box, a maintenance short section and a discharging hopper arranged in sequence, the maintenance short section is detachably connected between the two;
[0008] The material collecting box comprises a funnel structure for receiving the falling materials from the receiving equipment, the discharging hopper comprises a receiving table and a discharging groove, the discharging groove is inclined relative to the material collecting box, and a double-wing expansion discharging opening is arranged at the bottom end of the inclined discharging groove.
[0009] In the optional embodiment, the material collecting box comprises a vertical section and a tapered section, and the vertical section and the tapered section constitute the flat structure of the material collecting box.
[0010] In the optional embodiment, the tapered section comprises oppositely arranged inclined plates, the inner side wall of the inclined plate is provided with a material collecting anti-throwing type steel, and the inner wall of the vertical plate of the material collecting box is lined with a wear-resistant lining plate.
[0011] In an optional embodiment, the maintenance short section comprises a vertical short pipe segment, and a connecting flange is arranged at the top and bottom ends of the maintenance short section, and a wear-resistant lining plate is attached to the inner wall of the vertical short pipe segment.
[0012] In an optional embodiment, the receiving table is arranged directly below the maintenance short section, and the projection area of the maintenance short section overlaps the receiving table in the vertical direction.
[0013] In an optional embodiment, at least a certain height is left between the receiving table and the maintenance short section, and a material-receiving anti-punching steel is arranged on the material-receiving table of the receiving table.
[0014] In an optional embodiment, the material-receiving anti-punching steel and the material-receiving anti-punching steel each comprise a plurality of I-shaped steels arranged side by side, each of the material-receiving anti-punching steels extends along the thickness direction of the material collecting box, and the plurality of material-receiving anti-punching steels are arranged in a column along the inclination direction of the inclined plate.
[0015] Each of the material-receiving anti-punching steels has the same extension direction as the material-receiving anti-punching steels, and the plurality of material-receiving anti-punching steels are arranged in a column along the discharging direction.
[0016] In an optional embodiment, the discharging chute comprises a front chute plate, a rear chute plate, and a lateral chute plate, the rear chute plate comprises a rear inclined plate, the top of the rear inclined plate is connected to the front edge of the receiving table, wings are connected to the two sides of the receiving table, the lateral chute plate is surrounded between the front chute plate and the rear chute plate, and is connected to the outer edge of the wings.
[0017] In an optional embodiment, the inner wall of the discharging chute without the material-receiving anti-punching steel is lined with a wear-resistant lining plate, and a reinforcing rib plate is welded on the bottom plate of the discharging chute and the bottom plate of the receiving table.
[0018] In an optional embodiment, a hoisting assembly is further included, and the hoisting assembly comprises lifting lugs arranged on the material collecting box, the maintenance short section, and the discharging hopper.
[0019] By arranging the maintenance short section between the material collecting box and the discharging hopper, and detachably connecting the maintenance short section between the material collecting box and the discharging hopper, the maintenance short section can be easily disassembled, and the easy-to-block parts can be quickly disassembled and maintained.
[0020] By arranging the material collecting box in a funnel structure, the falling material from the incoming material equipment is collected, and the material can be conveniently transported at a changed angle downstream.
[0021] The discharge hopper comprises a receiving table capable of receiving materials after the inspection short section, and the materials are transferred through the discharge chute. By tilting the discharge chute relative to the material collecting box, the materials can be transferred at an angle by changing the transfer direction, effectively relieving the material stacking and accumulation.
[0022] The bottom end of the tilting discharge chute is provided with a two-way wing spread widened discharge port, which constitutes a tilted and widened discharge port, and can relieve the impact of the materials on the receiving equipment during the discharging process and disperse the materials.
[0023] Other features and advantages of the present application will be described in detail in the following specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor.
[0025] Fig. 1 It is a front view structural diagram of the discharge structure with a material guiding function in the present application.
[0026] Fig. 2 It is a side view structural diagram of the discharge structure with a material guiding function in the present application.
[0027] FIG.
[0028] 1 - material collecting box; 11 - vertical section; 12 - tapered section; 121 - inclined plate; 122 - material collecting anti-impact steel;
[0029] 2 - inspection short section; 21 - vertical short connecting pipe section; 22 - connecting flange;
[0030] 3 - discharge hopper; 31 - receiving table; 311 - material receiving anti-impact steel;
[0031] 32 - discharge chute; 321 - front chute plate; 322 - rear chute plate; 322a - rear inclined plate; 323 - lateral chute plate;
[0032] 33 - discharge port;
[0033] 34 - wing plate;
[0034] 4 - incoming material equipment;
[0035] 5 - wear-resistant lining plate;
[0036] 6 - reinforcing rib plate;
[0037] 7 - ear. DETAILED DESCRIPTION
[0038] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings can be arranged and designed in various different configurations.
[0039] In the description of the present application, it should be noted that the positions or location relationships indicated by the terms "inner", "outer" and the like are based on the positions or location relationships shown in the drawings, or the positions or location relationships commonly placed when the products of the present application are used, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated devices or elements must have a particular position, be constructed and operated in a particular position, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second" and the like are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.
[0040] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "set", "connected" should be understood broadly, for example, can be fixedly connected, or can be detachably connected, or integrally connected, can be directly connected, or indirectly connected through an intermediate medium, can be connected inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0041] The material discharging mechanism with the flow guiding function in the present application mainly changes the structure of the existing material discharging mechanism to improve the discharging state of the material, expands the discharging surface of the material discharging mechanism in the form of facilitating material guiding, makes the dropping points more evenly distributed on the dropping equipment, avoids the occurrence of material stacking and blocking, and at the same time, can reduce the impact of dropping on the material discharging mechanism by setting necessary anti-throwing structures and wear-resistant structures, protect the material discharging mechanism itself to a certain extent, and prolong the service life.
[0042] Referring to Figs. 1-2 The material discharging mechanism with the flow guiding function in the present application comprises a material collecting box 1, an inspection short section 2 and a material discharging hopper 3 arranged in sequence, the inspection short section 2 is detachably connected between the two, the internal space of the material discharging mechanism can be dredged by disassembling and assembling the inspection short section 2, and at the same time, it is beneficial to maintain and replace the anti-throwing structure and the wear-resistant structure.
[0043] The aggregate box 1 comprises a funnel structure to receive the falling material from the incoming equipment 4, the discharge hopper 3 comprises a receiving platform 31 and a discharge chute 32, the discharge chute 32 is obliquely inclined relative to the aggregate box 1, and a double-winged widened discharge port 33 is arranged at the bottom end of the oblique inclination.
[0044] The receiving platform 31 included in the discharge hopper 3 can receive the material after passing through the maintenance short section 2 and form a certain buffer, thereby avoiding the impact of direct material falling on the incoming equipment.
[0045] Combined with the obliquely inclined discharge chute 32 relative to the aggregate box 1, and the structure of arranging the obliquely inclined bottom end of the discharge chute 32 as a double-winged widened discharge port 33, a bevel flared horn structure can be formed, so that the material falling point is more uniformly distributed above the screening surface or the conveying belt of the incoming equipment, effectively avoiding local material stacking and blocking.
[0046] Through the cooperation of the receiving platform 31 and the discharge chute 32 included in the discharge hopper 3, combined with the obliquely inclined arrangement of the discharge chute 32, the position of the discharge port 33 can form a slope with a certain angle, which can alleviate the impact of the material on the screening surface or the belt surface of the incoming equipment.
[0047] In one specific embodiment, the aggregate box 1 comprises a vertical section 11 and a tapered section 12, which constitute the peripheral shape of the funnel, and the vertical section 11 and the tapered section 12 form the flat structure of the aggregate box 1 as a whole, which is beneficial to the full collection of the incoming material.
[0048] The length direction of the vertical section 11 is opposite to the width direction of the incoming equipment 4, which can well collect the material of the wide incoming surface of the material conveying equipment.
[0049] The tapered section 12 comprises oppositely arranged inclined plates 121, and the inner side wall of the inclined plate 121 is provided with a material collecting anti-punching steel 122, which can protect the easily damaged inclined surface part and give it anti-punching performance.
[0050] The groove body of the aggregate box 1 is welded by 10mm steel plate, except that the inner wall of the vertical plate of the inclined plate 121 is lined with a wear-resistant lining plate 5 to reduce the wear of the vertical plate of the aggregate box 1. The bottom of the aggregate box 1 is provided with a connecting flange 22 connected with the maintenance short section 2, the short side is provided with a lifting lug 7 for supporting or suspending, and the long side is provided with a reinforcing rib plate 6 to increase the strength.
[0051] In this embodiment, the maintenance short section 2 comprises a vertical short connecting pipe section 21, specifically a 800mm long 600mmX400mm vertical short connecting pipe section 21, and the groove body of this part is also welded by 10mm steel plate.
[0052] The top and bottom ends of the maintenance short section 2 are provided with connecting flanges 22, facilitating disassembly during maintenance, and lug ears 7 are designed on a 600mm wide steel plate surface.
[0053] The inner wall of the vertical short connecting pipe section 21 is lined with wear-resistant lining plates 5, also enhancing wear resistance and preventing material falling from causing wear to the maintenance short section 2.
[0054] The discharge hopper 3 includes a receiving table 31, which is arranged directly below the maintenance short section 2, and from the vertical direction, the projection area of the maintenance short section 2 coincides with the receiving table 31, so that the material after passing through the maintenance short section 2 can directly fall on the receiving table 31.
[0055] The receiving table 31 and the maintenance short section 2 are at least a certain height apart, which can provide sufficient material falling space, and the material receiving and anti-impact steel 311 arranged on the material falling table of the receiving table 31 can reduce the wear and impact on the discharge chute 32 when the material first falls, constituting a self-anti-impact water table at the incoming material falling point of the discharge mechanism. When a certain amount of material accumulates, the material layer becomes a new wear-resistant and anti-impact layer, which can effectively protect the entire chute body of the discharge hopper 3 and effectively reduce the noise caused by material falling.
[0056] The material receiving and anti-impact steel 122 and the material receiving and anti-impact steel 311 in the embodiment each include a plurality of I-beams arranged side by side, each material receiving and anti-impact steel 122 extends along the thickness direction of the material collecting box 1, and the plurality of material receiving and anti-impact steels 122 are arranged in a row along the inclination direction of the inclined plate 121.
[0057] Each material receiving and anti-impact steel 311 has the same extension direction as the material receiving and anti-impact steel 122, and the plurality of material receiving and anti-impact steels 311 are arranged in a row along the material discharging direction.
[0058] Through the above arrangement, an effective and reliable anti-impact structure can be formed to effectively protect different parts of the discharge mechanism, especially the inclined plate 121 of the material collecting box 1 and the receiving table 31.
[0059] The discharge chute 32 in the embodiment is specifically a beveled flared structure after material feeding and turning, which can not only prevent material from blocking and accumulating at the discharge port 33, but also can disperse the material during discharge, greatly reducing the impact of the material on the receiving equipment during falling, reducing the wear of the equipment, and also relieving the secondary crushing of the material during the falling process.
[0060] The discharge chute 32 includes a front chute plate 321, a rear chute plate 322, and a lateral chute plate 323, the rear chute plate 322 includes a rear inclined plate 322a, the top of the rear inclined plate 322a is connected with the front edge of the receiving table 31, and the two sides of the receiving table 31 are connected with wing plates 34.
[0061] By surrounding the lateral groove plate 323 between the front groove plate 321 and the rear groove plate 322 and connecting with the outer edge of the wing plate 34, the material receiving space of the receiving table 31 can be ensured, the material on the receiving table 31 can be discharged to the two wing sides without losing the space of the throat part.
[0062] Meanwhile, the overall groove space inside the discharge chute 32 can be increased, and the double-wing flared structure can prevent the material from being blocked and accumulated at the bottom discharge port 33.
[0063] Further, the inner wall of the material receiving and preventing type steel 311 of the discharge hopper 3 is lined with a wear-resistant lining plate 5, that is, the inner wall of the vertical plate of the material receiving and preventing type steel 311 is lined with a wear-resistant lining plate 5, which enhances the overall wear resistance.
[0064] The bottom plate of the discharge chute 32 and the bottom plate of the receiving table 31 are welded with a reinforcing rib plate 6, which can enhance the overall structural strength of the discharge mechanism. The discharge hopper 3 is designed with a lifting lug 7 at the vertical section 11 of the receiving table 31 and the vertical section 11 of the discharge port 33.
[0065] The discharge mechanism with the material guiding function in the utility model mainly conducts the conveying of coal, the conveyed material is the fine coal and lump coal with a size of more than 0.5 mm, and the angle problems of feeding and discharging need to be considered, so the main direction includes the following functions:
[0066] The collection of feeding and the transfer angle of discharging; the convenience and operability of equipment maintenance, and the easy replacement of wear-resistant lining; the design of the anti-impact and wear-resistant function of the internal material falling point of the mechanism during the transfer process; and the reduction of impact and wear damage to the receiving equipment when the material is discharged into the next level equipment.
[0067] Through the specific structure in the utility model, the discharge surface of the discharge mechanism can be expanded, the material falling points are more evenly distributed on the material falling equipment, the impact of material falling on the receiving equipment is reduced, and the service life of the discharge mechanism can be further prolonged.
[0068] It should be noted that the features in the embodiments of the present application can be combined with each other without conflict.
[0069] The above only describes the preferred embodiments of the present application and is not used to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A material discharge mechanism with a material guiding function, characterized in that, The device comprises a collecting bin, a maintenance short section and a discharging hopper arranged in sequence, and the maintenance short section is detachably connected between the two. The collecting bin comprises a funnel structure for receiving falling materials from a feeding device, and the discharging hopper comprises a receiving platform and a discharging chute, the discharging chute is obliquely arranged relative to the collecting bin, and a double-wing widened discharging opening is arranged at the bottom end of the oblique discharging chute.
2. The material guiding and discharging mechanism according to claim 1, wherein, The collecting bin comprises a vertical section and a tapered section, and the vertical section and the tapered section form a flat structure of the collecting bin.
3. The material guiding and discharging mechanism according to claim 2, characterized in that, The tapered section comprises oppositely arranged inclined plates, and the inner side walls of the inclined plates are provided with collecting anti-impact steel.
4. The material guiding and discharging mechanism according to claim 2, wherein, The maintenance short section comprises a vertical short connecting pipe section, and connecting flanges are arranged at the top and bottom ends of the maintenance short section, and the inner walls of the vertical short connecting pipe section are lined with wear-resistant lining plates.
5. The material guiding and discharging mechanism according to claim 2, wherein, The receiving platform is arranged directly below the maintenance short section, and the projection area of the maintenance short section overlaps the receiving platform in the vertical direction.
6. The material guiding and discharging mechanism according to claim 3, wherein, At least a certain height is left between the receiving platform and the maintenance short section, and material receiving anti-impact steel is arranged on the material falling platform of the receiving platform.
7. The material guiding and discharging mechanism according to claim 6, characterized in that, The collecting anti-impact steel and the material receiving anti-impact steel each comprise a plurality of parallelly arranged I-beams, each of the collecting anti-impact steels extends along the thickness direction of the collecting bin, and the plurality of collecting anti-impact steels are arranged in a column along the inclined direction of the inclined plates. Each of the material receiving anti-impact steels extends in the same direction as the collecting anti-impact steels, and the plurality of material receiving anti-impact steels are arranged in a column along the discharging direction.
8. The material guiding and discharging mechanism according to claim 2, wherein, The discharging chute comprises a front chute plate, a rear chute plate and lateral chute plates, the rear chute plate comprises a rear inclined plate, the top of the rear inclined plate is connected to the front edge of the receiving platform, wing plates are connected to the two sides of the receiving platform, the lateral chute plates are arranged around the front chute plate and the rear chute plate, and the lateral chute plates are connected to the outer edges of the wing plates.
9. The material guiding and discharging mechanism according to claim 6, wherein, The inner walls of the discharging hopper without the material receiving anti-impact steel are lined with wear-resistant lining plates, and reinforcing rib plates are welded to the bottom plates of the discharging chute and the receiving platform.
10. The material guiding and discharging mechanism according to claim 2, wherein, The device further comprises a hoisting assembly, and the hoisting assembly comprises lifting lugs arranged on the collecting bin, the maintenance short section and the discharging hopper.